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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

Radioisotope thermoelectric generator cooling in the Shuttle bay

The paper describes a Shuttle-integrated radioisotope thermoelectric generator (RTG) that consists primarily of a pump package and plumbing connected directly to the Shuttle payload heat exchanger. The RTG utilizes on-board water evaporative cooling capability, which is normally used for ascent, entry, and for supplementing the radiators. Attention is given to the RTG cooling concepts which include: (1) an active thermal cooling system (ATCS), where two Freon-21 loops operate simultaneously to transport heat from the Orbiter subsystem and payloads through liquid-to-liquid heat exchangers and pin-fin coldplates to four heat sinks, and (2) an atmosphere revitalization system (ARS) which provides for thermal, pressure, and contaminate control of the crew cabin and its equipment. The use of a payload heat exchanger to reduce weight, cost and complexity associated with an independent cooling system was investigated in detail.

Stimpson, L. D.↗

Automated Array Assembly Task In-depth Study of Silicon Wafer Surface Texturizing

Several aspects of silicon wafer surface texturizing were studied. A low cost cleaning method that utilizes recycled Freon in an ultrasonic vapor degreaser to remove organic and inorganic contaminants from the surface of silicon wafers as received from silicon suppliers was investigated. The use of clean dry air and high throughout wafer batch drying techniques was shown to lower the cost of wafer drying. A two stage texturizing process was examined for suitability in large scale production. Also, an in-depth gettering study with the two stage texturizing process was performed for the enhancement of solar cell efficiency, minimization of current versus voltage curve dispersion, and improvement in process reproducibility. The 10% efficiency improvement goal was exceeded for the near term implementation of flat plate photovoltaic cost reduction.

Jones, G. T.↗

Wind-tunnel experiments on divergence of forward-swept wings

An experimental study to investigate the aeroelastic behavior of forward-swept wings was conducted in the Langley Transonic Dynamics Tunnel. Seven flat-plate models with varying aspect ratios and wing sweep angles were tested at low speeds in air. Three models having the same planform but different airfoil sections (i.e., flat-plate, conventional, and supercritical) were tested at transonic speeds in Freon 12. Linear analyses were performed to provide predictions to compare with the measured aeroelastic instabilities which include both static divergence and flutter. Six subcritical response testing techniques were formulated and evaluated at transonic speeds for accuracy in predicting static divergence. Two "divergence stoppers" were developed and evaluated for use in protecting the model from structural damage during tests.

Ricketts, R. H.↗

Development and performance of a laser heterodyne spectrometer using tunable semiconductor lasers as local oscillators

A diode laser based IR heterodyne spectrometer for laboratory and field use was developed for high efficiency operation between 7.5 and 8.5 microns. The local oscillator is a PbSSe tunable diode laser kept continuously at operating temperatures of 12-60 K using a closed cycle cooler. The laser output frequency is controlled and stabilized using a high precision diode current supply, constant temperature controller, and a shock isolator mounted between the refrigerator cold tip and the diode mount. Single laser modes are selected by a grating placed in the local oscillator beam. The system employs reflecting optics throughout to minimize losses from internal reflection and absorption, and to eliminate chromatic effects. Spectral analysis of the diode laser output between 0 and 1 GHz reveals excess noise at many diode current settings, which limits the infrared spectral regions over which useful heterodyne operation can be achieved. System performance has been studied by making heterodyne measurements of etalon fringes and several Freon 13 (CF3Cl) absorption lines against a laboratory blackbody source. Preliminary field tests have also been performed using the Sun as a source.

Glenar, D.↗

Space transportation system disconnect

The use of medium duty 300 psi fluid disconnects for orbital servicing was demonstrated to be both practical and technically feasible. A prototype disconnect was designed and tested, based on criteria formulated from a survey of expected usage requirements for orbital servicing concepts. Testing involved the comparison of three seal materials (EPR, Neoprene and Teflon), and two test media (helium and Freon 21), and was conducted over a temperature range of -150 F to +225 F. Results indicate low helium leakage (10 to the -4 power sccs) and extremely low engagement forces (56 lb sub f). Testing was also performed on a new seal design. Design concepts for a cryogenic disconnect and a high pressure disconnect were investigated. Results of an industry survey for usable orbital servicing disconnects and areas needing attention in future studies are discussed.

Source record↗

Temperature dependence of intensities of the 8-12 micron bands of CFCl3

The absolute intensities of the 8-12 micron bands from Freon 11 (CFCl3) were measured at temperatures of 294 and 216 K. Intensities of the bands centered at 798, 847, 934, and 1082 per cm are all observed to depend on temperature. The temperature dependence for the 847 and 1082 per cm fundamental regions is attributed to underlying hot bands; for the nu2 + nu5 combination band (934 per cm), the observed temperature dependence is in close agreement with theoretical prediction. The implication of these results on atmospheric IR remote-sensing is briefly discussed.

Nanes, R.↗

Sprayed Coating Renews Butyl Rubber

Damaged butyl rubber products are renewed by spray technique originally developed for protective suits worn by NASA workers. A commercial two-part adhesive is mixed with Freon-113 (or equivalent) trichlorotrifluoroethane to obtain optimum viscosity for spraying. Mix is applied with an external-air-mix spray gun.

Martin, R. B.↗

Orbiter integrated active thermal control subsystem test

Integrated subsystem level testing of the systems within the orbiter active thermal chamber capable of simulating ground, orbital, and entry temperature and pressure profiles. The test article was in a closed loop configuration that included flight type and functionally simulated protions of all ATCS components for collecting, transporting, and rejecting orbiter waste heat. Specially designed independently operating equipment simulated the transient thermal input from the cabin, payload, fuel cells, freon cold plates, hydraulic system, and space environment. Test team members using data, controls, and procedures available to a flight crew controlled the operation of the ATCS. The ATCS performance met or exceeded all thermal and operational requirements for planned and contingency mission support.

Jaax, J. R.↗

Thermal vacuum performance testing of the Space Shuttle Orbiter radiator system

A space shuttle orbiter system thermal vacuum performance test was conducted at NASA-Johnson Space Center in Chamber A of the space environment simulation laboratory. The test of objective was to verify the radiator system heat rejection performance capability utilizing two development and two flight radiator panels comprising one of the two Orbiter Freon-21 coolant loops. Radiator performance over the range of expected flight conditions was as predicted, and there was no degradation of performance after extended vacuum exposure.

Behrend, A. F., Jr.↗

Ice/frost detection using millimeter wave radiometry

A series of ice detection tests was performed on the shuttle external tank (ET) and on ET target samples using a 35/95 GHz instrumentation radiometer. Ice was formed using liquid nitrogen and water spray inside a test enclosure containing ET spray on foam insulation samples. During cryogenic fueling operations prior to the shuttle orbiter engine firing tests, ice was formed with freon and water over a one meter square section of the ET LOX tank. Data analysis was performed on the ice signatures, collected by the radiometer, using Georgia Tech computing facilities. Data analysis technique developed include: ice signature images of scanned ET target; pixel temperature contour plots; time correlation of target data with ice present versus no ice formation; and ice signature radiometric temperature statistical data, i.e., mean, variance, and standard deviation.

Gagliano, J. A.↗

A system for model access in tunnels with an unbreathable test medium

In many specialty wind tunnels, test gases other than ambient air are used to meet special testing requirements. A typical example is the use of freon as the test gas to achieve a realistic density ratio between gas and model for exploring flutter stability boundaries. Another example is the use of pressurized air to elevate the stream density and enhance Reynolds number or dynamic pressure simulation. Such specialty tunnels require a system of access o the model which will allow services and changes to the model without exposing personnel to the unnatural and perhaps hostile environment or requiring the venting and purging of the entire tunnel circuit. This paper will describe the plenum and model access systems for the forthcoming U.S. National Transonic facility where gaseous nitrogen (N2) at temperatures between 338 and 78 K and at pressures to 9 bars is used as the test medium. The operation at cold temperatures imposes some additional requirements which make the access systems more difficult to design and time consuming to operate than for conventional wind tunnels.

Howell, R. R.↗

A measurement of the relativistic rise in xenon-filled ionisation chambers for cosmic ray iron

The relativistic rise of ionization in a pair of xenon-filled pulse ion chambers was measured for primary iron nuclei during a recent balloon flight. Energy calibration over the range 21.5-60 GeV/n was made with a Freon-12 gas Cerenkov detector. This allowed a comparison with recent calculations of the relativistic rise in xenon counters and an estimate of the ion chamber resolution above 21.5 GeV/n to be made.

Gregory, J. C.↗

Two-phase flow and heat transfer under low gravity

Spacelab experiment to investigate two-phase flow patterns under gravity uses a water-air mixture experiment. Air and water are circulated through the system. The quality or the mixture or air-water is controlled. Photographs of the test section are made and at the same time pressure drop across the test section is measured. The data establishes a flow regime map under reduced gravity conditions with corresponding pressure drop correlations. The test section is also equipped with an electrical resistance heater in order to allow a flow boiling experiment to be carried out using Freon II. High-speed photographs of the test section are used to determine flow patterns. The temperature gradient and pressure drop along the duct can be measured. Thus, quality change can be measured, and heat transfer calculated.

Walter Frost↗

The mechanical design of a vapor compressor for a heat pump to be used in space

A heat pump developed for use in Spacelab as a stand-alone refrigeration unit as well as within a fluid loop system is discussed. It will provide an active thermal control for payloads. Specifications for the heat pump were established: (1) heat removal rates at the source; (2) heat source temperatures from room temperature; (3) heat-sink fluid temperatures at condenser inlet; and (4) minimum power consumption. A reversed Carnot cycle heat pump using Freon 12 as working fluid incorporating a one-cylinder reciprocating compressor was selected. The maximum crankshaft speed was fixed relatively high at 100 rpm. The specified cooling rates then made it necessary to select a cylinder volume of 10 cu cm, which was obtained with a bore of 40 mm and a stroke of 8 mm.

Berner, F.↗

Investigation of spray characteristics for flashing injection of fuels containing dissolved air and superheated fuels

The flow, atomization and spreading of flashing injector flowing liquids containing dissolved gases (jet/air) as well as superheated liquids (Freon II) were considered. The use of a two stage expansion process separated by an expansion chamber, ws found to be beneficial for flashing injection particularly for dissolved gas systems. Both locally homogeneous and separated flow models provided good predictions of injector flow properties. Conventional correlations for drop sizes from pressure atomized and airblast injectors were successfully modified, using the separated flow model to prescribe injector exit conditions, to correlate drop size measurements. Additional experimental results are provided for spray angle and combustion properties of sprays from flashing injectors.

Solomon, A. S. P.↗

Aeroelasticity matters - Some reflections on two decades of testing in the NASA Langley Transonic Dynamics Tunnel

In 1955, work was started on the conversion of a subsonic wind tunnel to a 16-foot transonic tunnel with Freon-12 or air as the test medium. The new facility, designated the Transonic Dynamics Tunnel (TDT), became fully operational in 1960. A description is presented of aeroelastic testing and research performed in the TDT since 1960. It is pointed out that wind-tunnel tests of aeroelastic models require specialized experimental techniques seldom found in other types of wind-tunnel studies. Attention is given to model mount systems, launch vehicle models, aircraft models, aircraft buffet, gust response, stability derivative measurements, and subcritical testing techniques. Aspects of vehicle development testing are considered along with aeroelastic 'fixes', aeroelastic 'surprises', approaches for controlling aeroelastic effects, and unsteady pressure measurements.

Reed, W. H., III↗

Atomization and combustion properties of flashing injectors

Flashing injection involves expanding a fluid through an injector until a supersaturated state is reached, causing a portion of the fluid to flash to a vapor. This investigation considered the flow, atomization and spreading properties of flashing injectors flowing liquids containing dissolved gases (Jet A/air) as well as superheated liquids (Freon 11). The use of a two stage expansion process, separated by an expansion chamber, was found to be beneficial for good atomization properties of flashing injection - particularly for dissolved gas systems. Both locally homogeneous and separated flow models provided good predictions of injector flow properties. Conventional correlations for drop sizes from pressure atomized and airblast injectors were successfully modified, using the separated flow model to prescribe injector exit conditions, to correlate drop size measurements. Additional experimental results are provided for spray angle and combustion properties of sprays from flashing injectors.

Solomon, A. S. P.↗