Surface tension devices for orientation and control of liquid propellants in a low gravity environment
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An analytical technique was developed to solve nonlinear longitudinal combustion instability problems. The analysis yields the transient and limit cycle behavior of unstable motors and the threshold amplitude required to trigger a linearly stable motor into unstable operation. The limit cycle waveforms were found to exhibit shock wave characteristics for most unstable engine operating conditions. A method of correlating the analytical solutions with experimental data was developed. Calculated results indicate that a second-order solution adequately describes the behavior of combustion instability oscillations over a broad range of engine operating conditions, but that higher order effects must be accounted for in order to investigate engine triggering.
Experimental data are presented for verifying the computer program for computing propellant oscillation modes and frequencies for tanks of any shape, fill level, or orientation. The experimental apparatus including the tank, support and excitation system, and instrumentation is described along with the procedures. Results showing slosh forces and moments are tabulated for different fill heights. It was found that for the vertical tank excited along the long axis, the frequencies of the higher modes are significantly higher than with the tank tilted. Little difference was noted for excitation along the short axis.
The design of gas generators intended to provide hot gases for turbine drive is discussed. Emphasis is placed on the design and operation of bipropellant gas generators because of their wider use. Problems and limitations involved in turbine operation due to temperature effects are analyzed. Methods of temperature control of gas turbines and combustion products are examined. Drawings of critical sections of gas turbines to show their operation and areas of stress are included.
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Monograph reviews and assesses current design practices, and from them establishes firm guidance for achieving greater consistency in design, increased reliability in end product, and greater efficiency in design effort. Main emphasis of monograph is on bipropellant gas generators using hydrogen peroxide and hydrazine monopropellants.
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Flow separation which plays an important role in the design of a rocket engine nozzle is discussed. For a given ambient pressure, the condition of no flow separation limits the area ratio and, therefore, the vacuum performance. Avoidance of performance loss due to area ratio limitation requires a correct prediction of the flow separation conditions. To provide a better understanding of the flow separation process, the principal behavior of flow separation in a supersonic overexpanded rocket nozzle is described. The hot firing separation tests from various sources are summarized, and the applicability and accuracy of the measurements are described. A comparison of the different data points allows an evaluation of the parameters that affect flow separation. The pertinent flow separation predicting methods, which are divided into theoretical and empirical correlations, are summarized and the numerical results are compared with the experimental points.
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The development of the oxygen-gasoline OR-2 engines and the oxygen-alcohol GIRD-10 rocket engine is described. A result of Tsander's rocket research was an engineering method for propellant calculation of oxygen-propellant rocket engines that determined the basic parameters of the engine and the structural elements.
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The fundamental nonlinear equations of motion were derived and the specialized to a steady-state rotation of the vehicle about a given axis of rotation. A thrust about the spin axis was introduced. A perturbation solution was derived which linearizes the problem. The effect of the centrifugal and coriolis accelerations together with vorticity are implicitly taken into consideration in the formulation. A variational formulation of the associated boundary conditions is presented. For practical cases it is shown that the simple classical pendulum representation for slosh is not very appealing for a spinning spacecraft unless severe restrictions are allowed.
A low pressure loss injector element is disclosed for the main combustion chamber of a rocket engine which includes a lox post terminating in a cylindrical barrel. Received within the barrel is a lox plug which is threaded in the lox post and includes an interchangeable lox metering sieve which meters the lox into an annular lox passage. A second annular gas passage is coaxial with the annular lox passage. A cylindrical sleeve surrounds the annular gas passage and includes an interchangeable gas metering seive having metering orifices through which a hot gas passes into the annular passage. The jets which emerge from the annular lox passage and annular gas passage intersect in a recessed area away from the combustion area. Thus, mixing and combustion stability are enhanced.
The mathematical framework for a combustion stability analysis code is outlined. The goal for the code is to be general enough in problem treatment so that its validity and accuracy extend over a wide range of problem applications and that it lends the convenience for any future model improvement if necessary. An approach for modeling the combustion dynamics is devised to meet both requirements. An open-loop numerical procedure is also developed to mechanistically model various combustion processes for determining the stability parameters.
A probabilistic high cycle fatigue (HCF) failure analysis of a welded duct in a rocket engine of the Space Shuttle main engine class is described. A state-of-the-art HCF failure prediction method was used in a Monte Carlo simulation to generate a distribution of failure lives. A stochastic stress/life model is used for material characterization, and a composite stress history is generated for accurately deriving the stress cycles for the fatigue-damage calculations. The HCF failure model expresses fatigue life as a function of stochastic parameters including environment, loads, material properties, geometry, and model specification errors. A series of HCF failure life analyses were performed to study the impact of a fixed parameter and to assess the importance of each stochastic input parameter through marginal analyses.
A probabilistic Low Cycle Fatigue (LCF) failure analysis of a candidate turbine disk for use in a turbopump of a rocket engine of the Space Shuttle Main Engine class is described. A state-of-the-art LCF failure prediction method was used in a Monte Carlo simulation to generate a distribution of failure lives. A stochastic Stress/Life (S/N) model was used for materials characterization. The LCF failure model expresses fatigue life as a function of stochastic parameters including environmental parameters, loads, material properties, structural parameters, and model specification errors. The rationale for the particular characterization of each stochastic input parameter is described. The results and interpretation of the failure analysis are given.
This system architecture task (1) analyzed the current process used to make an assessment of engine and component health after each test or flight firing of an SSME, (2) developed an approach and a specific set of objectives and requirements for automated diagnostics during post fire health assessment, and (3) listed and described the software applications required to implement this system. The diagnostic system described is a distributed system with a database management system to store diagnostic information and test data, a CAE package for visual data analysis and preparation of plots of hot-fire data, a set of procedural applications for routine anomaly detection, and an expert system for the advanced anomaly detection and evaluation.
Navier-Stokes solutions are used to calculate oscillatory components of pressure, velocity, and density, which in turn provide necessary data to compute energy growth factors to determine combustion instability. It is shown that wave instabilities are associated with changes in entropy and the space and time averages of oscillatory components of pressure, velocity and density, together with the mean flow field in the energy equation. Compressible laminar and turbulent flows and reacting flows with hydrogen/oxygen combustion are considered. The SSME combustion/thrust chamber is used for illustration of the theory. The analysis shows that the increase of mean pressure and disturbances consistently results in the increase of instability. It is shown that adequate combustion instability analysis requires at least third order nonlinearity in energy growth or decay.