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At least 217 records · Page 12

Wind Tunnel Measurements of the Wake of a Full-Scale UH-60A Rotor in Forward Flight

A full-scale UH-60A rotor was tested in the National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel in May 2010. The test was designed to acquire a suite of measurements to validate state-of-the-art modeling tools. Measurements include blade airloads (from a single pressure-instrumented blade), blade structural loads (strain gages), rotor performance (rotor balance and torque measurements), blade deformation (stereo-photogrammetry), and rotor wake measurements (Particle Image Velocimetry (PIV) and Retro-reflective Backward Oriented Schlieren (RBOS)). During the test, PIV measurements of flow field velocities were acquired in a stationary cross-flow plane located on the advancing side of the rotor disk at approximately 90 deg rotor azimuth. At each test condition, blade position relative to the measurement plane was varied. The region of interest (ROI) was 4-ft high by 14-ft wide and covered the outer half of the blade radius. Although PIV measurements were acquired in only one plane, much information can be gleaned by studying the rotor wake trajectory in this plane, especially when such measurements are augmented by blade airloads and RBOS data. This paper will provide a comparison between PIV and RBOS measurements of tip vortex position and vortex filament orientation for multiple rotor test conditions. Blade displacement measurements over the complete rotor disk will also be presented documenting blade-to-blade differences in tip-path-plane and providing additional information for correlation with PIV and RBOS measurements of tip vortex location. In addition, PIV measurements of tip vortex core diameter and strength will be presented. Vortex strength will be compared with measurements of maximum bound circulation on the rotor blade determined from pressure distributions obtained from 235 pressure sensors distributed over 9 radial stations.

Wadcock, Alan J.↗

Open Rotor Aeroacoustic Installation Effects for Conventional and Unconventional Airframes

As extensive experimental campaign was performed to study the aeroacoustic installation effects of an open rotor with respect to both a conventional tube and wing type airframe and an unconventional hybrid wing body airframe. The open rotor rig had two counter rotating rows of blades each with eight blades of a design originally flight tested in the 1980s. The aeroacoustic installation effects measured in an aeroacoustic wind tunnel included those from flow effects due to inflow distortion or wake interaction and acoustic propagation effects such as shielding and reflection. The objective of the test campaign was to quantify the installation effects for a wide range of parameters and configurations derived from the two airframe types. For the conventional airframe, the open rotor was positioned in increments in front of and then over the main wing and then in positions representative of tail mounted aircraft with a conventional tail, a T-tail and a U-tail. The interaction of the wake of the open rotor as well as acoustic scattering results in an increase of about 10 dB when the rotor is positioned in front of the main wing. When positioned over the main wing a substantial amount of noise reduction is obtained and this is also observed for tail-mounted installations with a large U-tail. For the hybrid wing body airframe, the open rotor was positioned over the airframe along the centerline as well as off-center representing a twin engine location. A primary result was the documentation of the noise reduction from shielding as a function of the location of the open rotor upstream of the trailing edge of the hybrid wing body. The effects from vertical surfaces and elevon deflection were also measured. Acoustic lining was specially designed and inserted flush with the elevon and airframe surface, the result was an additional reduction in open rotor noise propagating to the far field microphones. Even with the older blade design used, the experiment provided quantification of the aeroacoustic installation effects for a wide range of open rotor and airframe configurations and can be used with data processing methods to evaluate the aeroacoustic installation effects for open rotors with modern blade designs.

Czech, Michael J.↗

Tri-Rotor Aircraft Capable of Vertical Takeoff and Landing and Transitioning to Forward Flight

Systems, methods, and devices provide a vehicle, such as an aircraft, with rotors configured to function as a tri-copter for vertical takeoff and landing ("VTOL") and a fixed-wing vehicle for forward flight. One rotor may be mounted at a front of the vehicle fuselage on a hinged structure controlled by an actuator to tilt from horizontal to vertical positions. Two additional rotors may be mounted on the horizontal surface of the vehicle tail structure with rotor axes oriented vertically to the fuselage. For forward flight of the vehicle, the front rotor may be rotated down such that the front rotor axis may be oriented horizontally along the fuselage and the front rotor may act as a propeller. For vertical flight, the front rotor may be rotated up such that the front rotor axis may be oriented vertically to the fuselage, while the tail rotors may be activated.

North, David D.↗

Broadband Noise Prediction of Two Small Hovering Rotors using FUN3D-ANOPP2

A computational study was performed on two small hovering rotors, the ideally twisted rotor and the optimum hovering 2-bladed rotor, using FUN3D-ANOPP2. The effects of different inviscid upwinding techniques and temporal resolutions on aerodynamic performance and acoustic prediction were compared against experimental data obtained in the Small Hover Anechoic Chamber facility at the NASA Langley Research Center. Decreasing the numerical dissipation with 𝜅 tuning or by using a higher-order inviscid flux reconstruction scheme was shown to improve aerodynamic performance predictions when compared to measured data for most cases. The effect of dissipation on the vorticity field was also seen to influence the amount of turbulence surrounding the vortex core of the first blade-vortex interaction (BVI), the coherence of the second and higher BVI vortex cores, and the downstream breakdown of the rotor wake for both rotor geometries. Tonal and broadband noise predictions from simulation cases with lower dissipation were seen to agree better with the experiment for the ideally twisted rotor, whereas temporal resolution differences had negligible impact on the broadband noise results. Similar fundamental BPF directivity patterns were obtained by all simulation cases for the optimum hovering 2-bladed rotor, while the most accurate 2*BPF directivity trend, compared to the experiment, was predicted by the lower-dissipation case at the coarse temporal resolution, albeit with an amplitude underprediction. Broadband noise spectral roll-off behavior was seen to occur at a higher frequency when using a finer temporal resolution for the optimum hovering 2-bladed rotor, unlike for the ideally twisted rotor geometry. The broadband noise prediction for the optimum hovering 2-bladed rotor from the higher-dissipation case at the coarse temporal resolution was also seen to predict a tone centered around approximately 8.5 kHz, which was similar in amplitude to the measured tone around 16.5 kHz.

Christopher S. Thurman↗

Boeing Smart Rotor Full-scale Wind Tunnel Test Data Report

A full-scale helicopter smart material actuated rotor technology (SMART) rotor test was conducted in the USAF National Full-Scale Aerodynamics Complex 40- by 80-Foot Wind Tunnel at NASA Ames. The SMART rotor system is a five-bladed MD 902 bearingless rotor with active trailing-edge flaps. The flaps are actuated using piezoelectric actuators. Rotor performance, structural loads, and acoustic data were obtained over a wide range of rotor shaft angles of attack, thrust, and airspeeds. The primary test objective was to acquire unique validation data for the high-performance computing analyses developed under the Defense Advanced Research Project Agency (DARPA) Helicopter Quieting Program (HQP). Other research objectives included quantifying the ability of the on-blade flaps to achieve vibration reduction, rotor smoothing, and performance improvements. This data set of rotor performance and structural loads can be used for analytical and experimental comparison studies with other full-scale rotor systems and for analytical validation of computer simulation models. The purpose of this final data report is to document a comprehensive, highquality data set that includes only data points where the flap was actively controlled and each of the five flaps behaved in a similar manner.

Full-Scale Wind Tunnel↗

Comparing 3D and 2D CFD for Mars Helicopter Ingenuity Rotor Performance Prediction

Single and coaxial rotor performance simulations for the Mars Helicopter Ingenuity rotor are performed for representative Mars atmospheric conditions. Analyses are presented using both a high-fidelity 3D CFD model of the rotor and 2D CFD models of the airfoil sections for comprehensive analyses that use CAMRADII (Comprehensive Analytical Model of Rotorcraft Aerodynamics and Dynamics). When available, the airfoil performance calculations are generated using a numerical approach identical to that used in the high-fidelity 3D model, allowing for a direct comparison between the approaches. Experimental data from a validation campaign to explore higher thrust from an Ingenuity rotor is provided to substantiate a discussion on the simulation fidelity required for both coaxial and single rotor performance predictions. The data is in support of the Sample Recovery Helicopter (SRH) element that serves as the primary backup for tube retrieval as part of the Mars Sample Return (MSR) Campaign. Insights on modeling turbulence at low Reynolds numbers and its influence on the rotor figure of merit are discussed. Key rotor performance metrics are compared. A detailed investigation into differences between 2D and 3D rotor performance predictions, spanwise loading, and rotor stall behavior is included.

Mars Helicopter↗

Aerodynamic Performance and Acoustic Impacts of Varying Tip Speeds and Tripping Conditions on Small Rotors in an Anechoic Hover Chamber

Performance and acoustic measurements were taken in a hover chamber for various optimum hovering rotors (OPT2) and a commercial-off-the-shelf (COTS) rotor. A total of 10 rotors are included in this report, all of which have two blades and a tip radius of 0.1905 m (7.5 in.). For the OPT2, results for three additive manufacturing methods of fabrication are presented: stereolithography(SLA) using Accura Xtreme, SLA using FormLabs 10K resin, and selective laser sintering (SLS) using mineral-filled PA12 nylon material. All but one set of rotors were designed with a trailing edge bluntness that is 3% of the chord length, and one set was designed with a bluntness that is 1% of the chord length. Spanwise boundary layer trips were applied to the SLA, FormLabs and COTS rotors. Performance comparisons between untripped and tripped configurations demonstrate the impact of boundary layer state on rotor efficiency. Acoustic results, including periodic and broadband noise components, are presented. The effects of tripping these rotors near the leading edge are also presented. For some of the rotors, acoustic spectra of tip speed sweeps are presented to show how the frequency content changes with tip speed. Amplitude and frequency scaling methods are used to collapse broadband spectra at various tip speeds towards a unified curve. These findings contribute to the understanding of small rotor aeroacoustics and provide valuable datasets for computational model validation in urban air mobility applications.

eVTOL↗

A performance application study of a jet-flap helicopter rotor

A performance study was made of the application of a jet-flap to a reaction-drive rotor for a heavy-lift helicopter mission and for a high-speed-helicopter maneuverability (200 knots, 2g) mission. The results of the study are as follows: As a result of the increase in maximum airfoil lift coefficient achieved by the jet-flap, rotor solidity is reduced with the jet-flap to approximately 59% of a nonjet-flap rotor. As a result of the saving in rotor solidity, and hence in rotor weight, the jet-flap configuration had a 21% higher productivity than a nonjet-flap configuration. Of the three propulsion systems studied utilizing a jet-flap (hot cycle, warm cycle, cold cycle) the hot cycle gave the largest increase in productivity. The 200 knot 2g mission is performed best with a warm cycle propulsion system. The jet-flap permits designing for a rotor blade loading coefficient C sub T/sigma = .170 at 2g without encountering blade stall. The jet-flap rotor permits a 200 knot 2g maneuver without suffering the penalty of an unreasonable rotor solidity that would be required by a nonjet-flap rotor.

Sullivan, R. J.↗

Single-stage experimental evaluation of tandem-airfoil rotor stator blading for compressors. Part 6: Data and performance for stage D

An axial flow compressor stage, having single-airfoil blading, was designed for zero rotor prewhirl, constant rotor work across the span, and axial discharge flow. The stage was designed to produce a pressure ratio of 1.265 at a rotor tip velocity of 757 ft/sec. The rotor had an inlet hub/tip ratio of 0.8. The design procedure accounted for the rotor inlet boundary layer and included the effects of axial velocity ratio and secondary flow on blade row performance. The objectives of this experimental program were: (1) to obtain performance with uniform and distorted inlet flow for comparison with the performance of a stage consisting of tandem-airfoil blading designed for the same vector diagrams; and (2) to evaluate the effectiveness of accounting for the inlet boundary layer, axial velocity ratio, and secondary flows in the stage design. With uniform inlet flow, the rotor achieved a maximum adiabatic efficiency of 90.1% at design equivalent rotor speed and a pressure ratio of 1.281. The stage maximum adiabatic efficiency at design equivalent rotor speed with uniform inlet flow was 86.1% at a pressure ratio of 1.266. Hub radial, tip radial, and circumferential distortion of the inlet flow caused reductions in surge pressure ratio of approximately 2, 10 and 5%, respectively, at design rotor speed.

Clemmons, D. R.↗

Aerodynamic characteristics of a 1/6-scale powered model of the rotor systems research aircraft

A wind-tunnel investigation was conducted to determine the effects of the main-rotor wake on the aerodynamic characteristics of the rotor systems research aircraft (RSRA). For the investigation, a 1/6-scale model with a four-blade articulated main rotor was used. Tests were conducted with and without the main rotor. Both the helicopter and the compound helicopter were tested. The latter configuration included the auxiliary thrust engines and the variable-incidence wing. Data were obtained over ranges of angle of attack, angle of sideslip, and main-rotor collective pitch angle at several main-rotor advance ratios. Results are presented for the total loads on the airframe as well as the loads on the rotor, the wing, and the tail. The results indicated that without the effect of the rotor wake, the RSRA had static longitudinal and directional stability and positive effective dihedral. With the effect of the main rotor and its wake, the RSRA exhibited longitudinal instability but retained static directional stability and positive effective dihedral.

Mineck, R. E.↗

Wind tunnel investigation of rotor lift and propulsive force at high speed: Data analysis

The basic test data obtained during the lift-propulsive force limit wind tunnel test conducted on a scale model CH-47b rotor are analyzed. Included are the rotor control positions, blade loads and six components of rotor force and moment, corrected for hub tares. Performance and blade loads are presented as the rotor lift limit is approached at fixed levels of rotor propulsive force coefficients and rotor tip speeds. Performance and blade load trends are documented for fixed levels of rotor lift coefficient as propulsive force is increased to the maximum obtainable by the model rotor. Test data is also included that defines the effect of stall proximity on rotor control power. The basic test data plots are presented in volumes 2 and 3.

Mchugh, F.↗

Full-scale testing of an Ogee tip rotor

Full scale tests were utilized to investigate the effect of the ogee tip on helicopter rotor acoustics, performance, and loads. Two facilities were used: the Langley whirl tower and a UH-1H helicopter. The text matrix for hover on the whirl tower involved thrust values from 0 to 44 480 N (10,000 lb) at several tip Mach numbers for both standard and Ogee rotors. The full scale testing on the UH-1H encompassed the major portion of the flight envelope for that aircraft. Both near field acoustic measurements and far field flyover data were obtained for both the ogee and standard rotors. Data analysis of the whirl tower test shows that the ogee tip does significantly diffuse the tip vortex while providing some improvement in hover performance at low and moderate thrust coefficients. Flight testing of both rotors indicates that the strong impulsive noise signature of the standard rotor can be reduced with the ogee rotor. Analysis of the spectra indicates a reduction in energy in the 250 Hz and 1000 Hz range for the ogee rotor. Forward flight performance was significantly improved with the ogee configuration for a large number of flight conditions. Further, rotor control loads were reduced through use of this advanced tip rotor.

Mantay, W. R.↗

Comparison of upwind and downwind rotor operations of the DOE/NASA 100-kW Mod-O wind turbine

Three aspects of the test results are compared: rotor blade bending loads, rotor teeter response, and nacelle yaw moments. As a result of the tests, it is shown that while mean flatwise bending moments were unaffected by the placement of the rotor, cyclic flatwise bending tended to increase with wind speed for the downwind rotor while remaining somewhat uniform with wind speed for the upwind rotor, reflecting the effects of increased flow disturbance for a downwind rotor. Rotor teeter response was not significantly affected by the rotor location relative to the tower, but appears to reflect reduced teeter stability near rated wind speed for both configurations. Teeter stability appears to return above wind speed, however. Nacelle yaw moments are higher for the upwind rotor but do not indicate significant design problems for either configuration.

Glasgow, J. C.↗

The investigation of a variable camber blade lift control for helicopter rotor systems

A new rotor configuration called the variable camber rotor was investigated numerically for its potential to reduce helicopter control loads and improve hover performance. This rotor differs from a conventional rotor in that it incorporates a deflectable 50% chord trailing edge flap to control rotor lift, and a non-feathering (fixed) forward portion. Lift control is achieved by linking the blade flap to a conventional swashplate mechanism; therefore, it is pilot action to the flap deflection that controls rotor lift and tip path plane tilt. This report presents the aerodynamic characteristics of the flapped and unflapped airfoils, evaluations of aerodynamics techniques to minimize flap hinge moment, comparative hover rotor performance and the physical concepts of the blade motion and rotor control. All the results presented herein are based on numerical analyses. The assessment of payoff for the total configuration in comparison with a conventional blade, having the same physical characteristics as an H-34 helicopter rotor blade was examined for hover only.

Awani, A. O.↗

Performance degradation of a model helicopter rotor with a generic ice shape

An experimental program using a commercially available remotely controlled model helicopter in the Texas A&M University (TAMU) subsonic wind tunnel has been conducted to investigate the performance degradation resulting from the simulated formation of ice on the leading edge of the main rotor blades in both hover and forward flight. The rotor blades utilized a NACA 0012 airfoil with a 2.5-in. constant chord. A generic ice shape derived from a predetermined natural ice condition was applied to the 53.375-in.-diameter main rotor, and thrust and torque coefficients were measured for the main rotor as functions of velocity, main rotor rpm, fuselage angle of incidence, collective pitch angle, and spanwise extent of icing. The model helicopter test exhibited significant performance degradation of the main rotor when generic ice was added. An increase of approximately 150 percent in torque coefficient to maintain a constant thrust coefficient was noted when generic ice had been applied to the 85 percent rotor radial location. Also, considerable additional degradation occurred when generic ice was applied to the 100 percent rotor radial location, as compared with the 85 percent simulated ice performance values, indicating the sensitivity of the rotor tip region.

Korkan, K. D.↗

Aeromechanical stability of a full-scale hingeless rotor in hover

The aeroelastic stability in hover of a 9.8-m-diam, hingeless helicopter rotor system is evaluated. Rotor inplane damping data were obtained for rotor operation between 350 and 425 rpm for thrust coefficients between 0.0 and 0.12. At constant rotor rotational speed, a minimum inplane damping level was obtained at a thrust coefficient of approximately 0.02. At constant rotor thrust, a minimum in rotor inplane damping was measured at 400 rpm. Correlation with a comprehensive aeroelastic stability program is found to be good. The influence of different aerodynamic inflow models on predicted damping levels is shown. Best correlation with experimental data is obtained using a dynamic inflow model rather than static or quasi-static inflow models. Comparison with other full-scale, hingeless rotor stability data in hover is presented. Also, direct comparisons are made with data from a full-scale bearingless main rotor test performed on the same general-purpose test apparatus. Although the bearingless rotor is more highly damped at design tip speed and 1-g thrust operation, greater sensitivity to operating conditions is shown.

Peterson, R. L.↗

Full-scale tilt-rotor hover performance

The hover performance of three full-scale rotors was measured at the Ames Outdoor Aerodynamic Research Facility. The rotors, all designed for tilt-rotor aircraft, were the original metal blades for the XV-15 Tilt Rotor Research Aircraft, a set of composite, advanced technology blades for the XV-15, and a 0.658-scale model of the proposed V-22A Osprey (JVX) rotor. The composite advanced technology blades for the XV-15 were tested with several alternate blade root and blade tip configurations. This paper presents the performance of these three rotors, shows the effects of tip Mach number and root and tip configuration changes on rotor performance, and presents data on rotor wake velocity distributions and tip vortex geometry. Measured rotor performance is compared with theoretical predictions, and the discrepancies are discussed.

Felker, F. F.↗

Calculated performance, stability and maneuverability of high-speed tilting-prop-rotor aircraft

The feasibility of operating tilting-prop-rotor aircraft at high speeds is examined by calculating the performance, stability, and maneuverability of representative configurations. The rotor performance is examined in high-speed cruise and in hover. The whirl-flutter stability of the coupled-wing and rotor motion is calculated in the cruise mode. Maneuverability is examined in terms of the rotor-thrust limit during turns in helicopter configuration. Rotor airfoils, rotor-hub configuration, wing airfoil, and airframe structural weights representing demonstrated advance technology are discussed. Key rotor and airframe parameters are optimized for high-speed performance and stability. The basic aircraft-design parameters are optimized for minimum gross weight. To provide a focus for the calculations, two high-speed tilt-rotor aircraft are considered: a 46-passenger, civil transport and an air-combat/escort fighter, both with design speeds of about 400 knots. It is concluded that such high-speed tilt-rotor aircraft are quite practical.

Johnson, Wayne↗