RESULTS OF WIND-TUNNEL MEASUREMENTS ON A HELICOPTER ROTOR OPERATING AT EXTREME THRUST COEFFICIENTS AND HIGH-TIP-SPEED RATIOS
Wind-tunnel tests of helicopter rotor stall
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Wind-tunnel tests of helicopter rotor stall
This paper describes a formal optimization procedure for helicopter rotor blade designs which minimizes hover horsepower while assuring satisfactory forward flight performance. The approach is to couple hover and forward flight analysis programs with a general purpose optimization procedure. The resulting optimization system provides a systematic evaluation of the rotor blade design variables and their interaction, thus reducing the time and cost of designing advanced rotor blades. The paper discusses the basis for and details of the overall procedure, describes the generation of advanced blade designs for representative Army helicopters, and compares designs and design effort with those from the conventional approach which is based on parametric studies and extensive cross-plots.
Described is a formal optimization procedure for helicopter rotor blade design which minimizes hover horsepower while assuring satisfactory forward flight performance. The approach is to couple hover and forward flight analysis programs with a general-purpose optimization procedure. The resulting optimization system provides a systematic evaluation of the rotor blade design variables and their interaction, thus reducing the time and cost of designing advanced rotor blades. The paper discusses the basis for and details of the overall procedure, describes the generation of advanced blade designs for representative Army helicopters, and compares design and design effort with those from the conventional approach which is based on parametric studies and extensive cross-plots.
The use of a trailing edge flap on a helicopter rotor has been numerically simulated to determine if such a device can mitigate the acoustics of blade vortex interactions (BVI). The numerical procedure employs CAMRAD/JA, a lifting-line helicopter rotor trim code, in conjunction with RFS2, an unsteady transonic full-potential flow solver, and WOPWOP, an acoustic model based on Farassat's formulation 1A. The codes were modified to simulate trailing edge flap effects. The CAMRAD/JA code was used to compute the far wake inflow effects and the vortex wake trajectories and strengths which are utilized by RFS2 to predict the blade surface pressure variations. These pressures were then analyzed using WOPWOP to determine the high frequency acoustic response at several fixed observer locations below the rotor disk. Comparisons were made with different flap deflection amplitudes and rates to assess flap effects on BVI. Numerical experiments were carried out using a one-seventh scale AH-1G rotor system for flight conditions simulating BVI encountered during low speed descending flight with and without flaps. Predicted blade surface pressures and acoustic sound pressure levels obtained have shown good agreement with the baseline no-flap test data obtained in the DNW wind tunnel. Numerical results indicate that the use of flaps is beneficial in reducing BVI noise.
The cost and time to certify or qualify a rotorcraft for flight in forecast icing has been a major impediment to the development of ice protection systems for helicopter rotors. Development and flight test programs for those aircraft that have achieved certification or qualification for flight in icing conditions have taken many years, and the costs have been very high. NASA, Sikorsky, and others have been conducting research into alternative means for providing information for the development of ice protection systems, and subsequent flight testing to substantiate the air-worthiness of a rotor ice protection system. Model rotor icing tests conducted in 1989 and 1993 have provided a data base for correlation of codes, and for the validation of wind tunnel icing test techniques. This paper summarizes this research, showing test and correlation trends as functions of cloud liquid water content, rotor lift, flight speed, and ambient temperature. Molds were made of several of the ice formations on the rotor blades. These molds were used to form simulated ice on the rotor blades, and the blades were then tested in a wind tunnel to determine flight performance characteristics. These simulated-ice rotor performance tests are discussed in the paper. The levels of correlation achieved and the role of these tools (codes and wind tunnel tests) in flight test planning, testing, and extension of flight data to the limits of the icing envelope are discussed. The potential application of simulated ice, the NASA LEWICE computer, the Sikorsky Generalized Rotor Performance aerodynamic computer code, and NASA Icing Research Tunnel rotor tests in a rotorcraft certification or qualification program are also discussed. The correlation of these computer codes with tunnel test data is presented, and a procedure or process to use these methods as part of a certification or qualification program is introduced.
This report will present details of a Pressure Sensitive Paint (PSP) system for measuring global surface pressures on rotorcraft blades in hover at the Rotor Test Cell located in the 14- by 22-Foot Subsonic Tunnel complex at the NASA Langley Research Center. This work builds upon previous entries and focused on collecting measurements from the upper and lower surface simultaneously. From these results, normal force (F (sub z)) values can be obtained. To date, this is the first time that the Pressure Sensitive Paint technique has been used for these types of measurements on rotor blades. In addition, several areas of improvement have been identified and are currently being developed for future testing.
A full three-dimensional finite element-multibody structural dynamic solver is coupled to a three-dimensional Reynolds-averaged Navier-Stokes solver for the prediction of integrated aeromechanical stresses and strains on a rotor blade in forward flight. The objective is to lay the foundations of all major pieces of an integrated three-dimensional rotor dynamic analysis - from model construction to aeromechanical solution to stress/strain calculation. The primary focus is on the aeromechanical solution. Two types of three-dimensional CFD/CSD interfaces are constructed for this purpose with an emphasis on resolving errors from geometry mis-match so that initial-stage approximate structural geometries can also be effectively analyzed. A three-dimensional structural model is constructed as an approximation to a UH-60A-like fully articulated rotor. The aerodynamic model is identical to the UH-60A rotor. For preliminary validation measurements from a UH-60A high speed flight is used where CFD coupling is essential to capture the advancing side tip transonic effects. The key conclusion is that an integrated aeromechanical analysis is indeed possible with three-dimensional structural dynamics but requires a careful description of its geometry and discretization of its parts.
The paper presents a method for formulating finite state unsteady aerodynamic models in the time domain from frequency domain unsteady aerodynamics. The method is based on recognizing that the lift deficiency function represents an aerodynamic transfer function and utilizes the Bode plot technique, used in control systems engineering, to construct approximation to the lift deficiency function. Indicial response functions for both fixed wing and rotary wing applications are obtained, using these finite state unsteady aerodynamic models. It is shown that the rotary wing indicial response function is oscillatory and thus it is fundamentally different when compared to the fixed wing indicial response function which is nonoscillatory. Certain aspects of the finite state aerodynamic model are demonstrated by applying it to the flapping dynamics of an articulated helicopter rotor blade. The influence of unsteady aerodynamics on the damping characteristics of the rotor is examined. The same problem is also treated by using a different unsteady aerodynamic model, namely dynamic inflow. Based on a comparison of the results obtained with these two unsteady aerodynamic models, useful conclusions are drawn regarding some fundamental features of these theories.
Aerodynamic stability of helicopter rotor in forward flight
Most helicopter data trends cannot be extrapolated to tiltrotors because blade geometry and aerodynamic behavior, as well as rotor and fuselage interactions, are significantly different for tiltrotors. A tiltrotor model has been developed to investigate the aeromechanics of tiltrotors, to develop a comprehensive database for validating tiltrotor analyses, and to provide a research platform for supporting future tiltrotor designs. The Full-Span Tiltrotor Aeroacoustic Model (FS TRAM) is a dual-rotor, powered aircraft model with extensive instrumentation for measurement of structural and aerodynamic loads. This paper will present the Full-Span TRAM test capabilities and the first set of data obtained during a 40- by 80-Foot Wind Tunnel test conducted in late 2000 at NASA Ames Research Center. The Full-Span TRAM is a quarter-scale representation of the V-22 Osprey aircraft, and a heavily instrumented NASA and U.S. Army wind tunnel test stand. Rotor structural loads are monitored and recorded for safety-of-flight and for information on blade loads and dynamics. Left and right rotor balance and fuselage balance loads are monitored for safety-of-flight and for measurement of vehicle and rotor aerodynamic performance. Static pressure taps on the left wing are used to determine rotor/wing interactional effects and rotor blade dynamic pressures measure blade airloads. All of these measurement capabilities make the FS TRAM test stand a unique and valuable asset for validation of computational codes and to aid in future tiltrotor designs. The Full-Span TRAM was tested in the NASA Ames Research Center 40- by 80-Foot Wind Tunnel from October through December 2000. Rotor and vehicle performance measurements were acquired in addition to wing pressures, rotor acoustics, and Laser Light Sheet (LLS) flow visualization data. Hover, forward flight, and airframe (rotors off) aerodynamic runs were performed. Helicopter-mode data were acquired during angle of attack and thrust sweeps for a variety of tunnel speeds. Wake geometry images were acquired using LLS photographs and suggest dual tip vortex formation at low thrust conditions. The full paper will include comparisons to isolated-rotor TRAM data acquired at the Duits-Nederlandse Windtunnel (DNW) in 1998. The FS TRAM has been established as a valuable national asset for tiltrotor research. Data reduction and analysis of the 40- by 80-Foot Wind Tunnel test results are underway. Follow-on testing of the FS TRAM is currently being planned for the NASA Ames 80- by 120-Foot Wind Tunnel in late 2001.
A wind-tunnel investigation was conducted in which independent, steady-state aerodynamic forces and moments were measured on a 2.24-m-diam, two-bladed helicopter rotor and a body of revolution. The objective was to determine the interaction of the body on the rotor performance and the effect of the rotor on the body aerodynamics for variations in velocity, thrust, tip-path-plane angle of attack, rotor/body position, and body nose geometry. Results show that a body of revolution near the rotor can produce significant favorable or unfavorable effects on rotor performance, depending on the operating condition. Body longitudinal aerodynamic characteristics are significantly modified by the presence of an operating rotor and hub.
A wind-tunnel investigation was conducted to determine the effects of the main-rotor wake on the aerodynamic characteristics of the rotor systems research aircraft (RSRA). For the investigation, a 1/6-scale model with a four-blade articulated main rotor was used. Tests were conducted with and without the main rotor. Both the helicopter and the compound helicopter were tested. The latter configuration included the auxiliary thrust engines and the variable-incidence wing. Data were obtained over ranges of angle of attack, angle of sideslip, and main-rotor collective pitch angle at several main-rotor advance ratios. Results are presented for the total loads on the airframe as well as the loads on the rotor, the wing, and the tail. The results indicated that without the effect of the rotor wake, the RSRA had static longitudinal and directional stability and positive effective dihedral. With the effect of the main rotor and its wake, the RSRA exhibited longitudinal instability but retained static directional stability and positive effective dihedral.
In a continuing effort to understand helicopter rotor tip aerodynamics and acoustics, a flight test was conducted by NASA Ames Research Center. The test was performed using the NASA White Cobra and a set of highly instrumented blades. All aspects of the flight test instrumentation and test procedures are explained. Additionally, complete data sets for selected test points are presented and analyzed. Because of the high volume of data acquired, only selected data points are presented. However, access to the entire data set is available to the researcher on request.
An investigation was conducted in the Langely 6 by 28 inch transonic tunnel to determine the two dimensional aerodynamic characteristics of three helicopter rotor airfoils at Reynolds numbers from typical model scale to full scale at Mach numbers from about 0.35 to 0.90. The model scale Reynolds numbers ranged from about 700,00 to 1,500,000 and the full scale Reynolds numbers ranged from about 3,000,000 to 6,600,000. The airfoils tested were the NACA 0012 (0 deg Tab), the SC 1095 R8, and the SC 1095. Both the SC 1095 and the SC 1095 R8 airfoils had trailing edge tabs. The results of this investigation indicate that Reynolds number effects can be significant on the maximum normal force coefficient and all drag related parameters; namely, drag at zero normal force, maximum normal force drag ratio, and drag divergence Mach number. The increments in these parameters at a given Mach number owing to the model scale to full scale Reynolds number change are different for each of the airfoils.
Analytical investigation of effects of blade flexibility, unsteady aerodynamics, and variable inflow on helicopter rotor stall characteristics
Interactional aerodynamics has been studied for counter-rotating coaxial rotors in hover. The effects of torque balancing on the performance of coaxial-rotor systems have been investigated. The three-dimensional unsteady Navier-Stokes equations are solved on overset grids using high-order accurate schemes, dual-time stepping, and a hybrid turbulence model. Computational results for an experimental model are compared to available data. The results for a coaxial quadcopter vehicle with and without torque balancing are discussed. Understanding interactions in coaxial-rotor flows would help improve the design of next-generation autonomous drones.
Continual advances in rotorcraft performance, vibration and acoustic characteristics are being sought by rotary-wing vehicle manufacturers to improve efficiency, handling qualities and community noise acceptance of their products. The rotor system aerodynamic and dynamic behavior are among the key factors which must be addressed to meet the desired goals. Rotor aerodynamicists study how airload redistribution impacts performance and noise, and seek ways to achieve better airload distribution through changes in local aerodynamic response characteristics. One method currently receiving attention is the use of trailing-edge flaps mounted on the rotor blades to provide direct control of a portion of the spanwise lift characteristics. The following work describes the incorporation of a trailing-edge flap model in the CAMRAD.Mod1/FHUS comprehensive rotorcraft analysis code. The CAM-RAD.Mod1/HIRES analysis consists of three separate executable codes. These include the comprehensive trim analysis, CAMRAD.Mod1, the Indicial Post-Processor, IPP, for high resolution airloads, and AIRFOIL, which produces the rotor airfoil tables from input airfoil section characteristics. The modifications made to these components permitting analysis of flapped rotor configurations are documented herein along with user instructions detailing the new input variables and operational notes.
While liners have been utilized throughout turbofan ducts to attenuate fan noise, additional attenuation is obtainable by placing an acoustic liner over-the-rotor. Previous experiments have shown significant fan performance losses when acoustic liners are installed over-the-rotor. The fan blades induce an oscillating flow in the acoustic liners which results in a performance loss near the blade tip. An over-the-rotor liner was designed with circumferential grooves between the fan blade tips and the acoustic liner to reduce the oscillating flow in the acoustic liner. An experiment was conducted in the W-8 Single-Stage Axial Compressor Facility at NASA Glenn Research Center on a 1.5 pressure ratio fan to evaluate the impact of this over-the-rotor treatment design on fan aerodynamic performance. The addition of a circumferentially grooved over-the-rotor design between the fan blades and the acoustic liner reduced the performance loss, in terms of fan adiabatic efficiency, to less than 1 percent which is within the repeatability of this experiment.