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A solar energy collector and infrared energy reflector is described which comprises a vacuum deposited layer of aluminum of approximately 200 to 400 Angstroms thick on one side of a substrate. An adherent layer of titanium with a thickness of between 800 and 1000 Angstroms is vacuum deposited on the aluminum substrate and is substantially opaque to solar energy and substantially transparent to infrared energy.
A preliminary design was developed for a Lunar Power System (LPS) composed of photovoltaic arrays and microwave reflectors fabricated from lunar materials. The LPS will collect solar energy on the surface of the Moon, transform it into microwave energy, and beam it back to Earth where it will be converted into usable energy. The Solar Energy Emplacement Developer (SEED) proposed will use a similar sort of solar energy collection and dispersement to power the systems that will construct the LPS.
Smaller heat-collector is moved to stay in focus with the sun, instead of moving reflector. Tracking can be controlled by storing data of predicted solar positions or by applying conventional sun-sensing devices to follow solar movement.
The design and structural properties of a low concentration ratio solar array are discussed. The assembled module consists of six interconnected containers which are compactly stowed in a volume of 3.24 m(3) for delivery to orbit by the shuttle. The containers deploy in accordian fashion into a rectangular area of 19.4 x 68 meters and can be attached to the user spacecraft along the longitudinal centerline of the end container housing. Five rotary incremental actuators requiring about 8 watts each will execute the 180-degree rotation at each joint. Deployable masts (three per side) are used to extend endcaps from the housing in both directions. Each direction is extended by three masts requiring about 780 watts for about 27 minutes. Concentrator elements are extended by the endcaps and are supported by cable systems that are connected between the housings and endcaps. These power generating elements contain reflector panels which concentrate light onto the solar panels consisting of an aluminum radiator with solar cells positioned within the element base formed by the reflectors. A flat wire harness collects the power output of individual elements for transfer to the module container housing harnesses.
Refined techniques for surface texturizing, back surface field and back surface reflector formation were evaluated for use with shallow junction, single-crystal silicon solar cells. Each process was characterized individually and collectively as a function of device thickness and bulk resistivity. Among the variables measured and reported are open circuit voltage, short circuit current and spectral response. Substantial improvements were obtained by the utilization of a low cost aluminum paste process to simultaneously remove the unwanted n(+) diffused region, form the back surface field and produce an ohmic contact metallization. The highly effective BSF which results from applying this process has allowed fabrication of cells 0.05 mm thick with initial outputs as high as 79.5 mW/4 sq cm (28 C, AM0) and superior electron radiation tolerance. Cells of 0.02 mm to 0.04 mm thickness have been fabricated with power to mass ratios well in excess of 2 watts per gram.
A miniaturized Cassegrainian concentrator (MCC) solar array concept is being developed with the objective of significantly reducing the recurring cost of multikilowatt solar arrays. The desired cost reduction is obtained as a result of using very small high efficiency solar cells in conjuction with low cost optics. The MCC single element concept incident slar radiation is reflected rom a primary parabolic reflector to a secondary hyperbolic reflector and finally to a 4 millimeter diameter solar cell. A light catcher cone is used to improve off axis performance. The solar cell is mounted to a heat fin. An element is approximately 13 millimeters thick which permits efficient launch stowage of the concentrator system panels without complex optical component deployments or retractions. The MCC elements are packed in bays within graphite epoxy frames and are electrically connected into appropriate series-parallel circuits. A MCC sngle element with a 21 sq cm entrance aperture and a 20 efficient, 0.25 sq cm gallium arsenide solar cell has the same power output as 30 sq cm of 11-percent efficiency (at 68 C) silicon solar cells.
Basic design features of Applications Technology Satellite-6 (ATS-6) are discussed, and a variety of experiments carried out with the satellite is described. The 9.1 m reflector is a furlable 48-rib design. The earth viewing module housing most of the electronics is connected to the reflector by an A-frame truss made of graphic fiber reinforced plastic with excellent dimensional stability over a wide temperature range. The solar arrays, extended beyond the diameter of the reflector, are fixed hemi-cylinders consisting of 16 flat panels each. The communications system is an integrated multifrequency RF repeater capable of receiving up to 3 signals in any of 4 frequency bands (C, S, L, VHF) and retransmitting them on any desired frequency in 4 frequency bands (C, S, L, UHF). Results of the Tracking and Data Relay Experiment with GEOS-3 are summarized. Accuracies of 0.1 to 0.2 deg have been maintained in the programmed mode of tracking using the ATS-6 Digital Operational Controller, and communications links for the relay of 1.56 kilobit telemetry data from GEOS and for acquisition of range and range rate data performed as predicted or better.
The Marshall Space Flight Center (MSFC) has been developing a space deployable, lightweight membrane concentrator to focus solar energy into a solar furnace while remaining aligned to the sun. For an inner surface, this furnace has a cylindrical heat exchanger cavity coaligned to the optical axis; the furnace warms gas to propel the spacecraft. The membrane concentrator is a 1727 mm (68.00 in.) diameter, F/1.7 Fresnel lens. This large membrane is made from polyimide and is 0.076 mm (0.0030 in.) thick; it has the Fresnel grooves cast into it. The solar concentrator system has a super fast paraboloid reflector near the lens focus and immediately adjacent to the cylindrical exchanger cavity. The paraboloid collects the wide bandwidth and some of the solar energy scattered by the Fresnel lens. Finally, the paraboloid feeds the light into the cylinder. The Fresnel lens also possesses a narrow annular zone that focuses a reference beam toward four detectors that keep the optical system aligned to the sun; thus, occurs a refracting lens that focuses two places! The result can be summarized as a composite Fresnel lens for solar concentration and alignment.
Solar concentrator technology, discussing design requirements of space power conversion devices and manufacturing methods
Potential space-located systems for the generation of electrical power for use on earth were investigated. These systems were of three basic types: (1) systems producing electrical power from solar energy; (2) systems producing electrical power from nuclear reactors; (3) systems for augmenting ground-based solar power plants by orbital sunlight reflectors. Configurations implementing these concepts were developed through an optimization process intended to yield the lowest cost for each. A complete program was developed for each concept, identifying required production rates, quantities of launches, required facilities, etc. Each program was costed in order to provide the electric power cost appropriate to each concept.
Potential space-located systems for the generation of electrical power for use on Earth are discussed and include: (1) systems producing electrical power from solar energy; (2) systems producing electrical power from nuclear reactors; and (3) systems for augmenting ground-based solar power plants by orbital sunlight reflectors. Systems (1) and (2) would utilize a microwave beam system to transmit their output to Earth. Configurations implementing these concepts were developed through an optimization process intended to yield the lowest cost for each. A complete program was developed for each concept, identifying required production rates, quantities of launches, required facilities, etc. Each program was costed in order to provide the electric power cost appropriate to each concept.
Report describes retrofit solar-heating system designed for and installed in bottle works in Tennessee. System consists of 9,480 square feet (880 Square meters) of evacuated-tube solar collectors with attached specular cylindrical reflectors. Tubular collectors are expected to supply 55 percent of total thermal load.
Since 1977, Martin Marietta Denver Aerospace has aggressively pursued development of deployable structural systems applicable to a wide variety of Shuttle-transportable large space system requirements. This effort has focused on the deployable box truss, mechanisms and materials development, mesh reflector design and fabrication, gate frame truss design and fabrication, and offset-fed antenna design and analysis. The activities discussed are: box truss design; metal matrix composites; precision joints; enhanced passive damping design; mesh reflector development; gate frame truss for solar arrays; 15-meter spinning radio meter; and 60 x 120 meter push broom antenna.
The Indian National Satellite (INSAT) 2A and 2B have deployment mechanisms for deploying the solar array, two C/S band antenna reflectors and a coilable lattice boom with sail. The mechanisms have worked flawlessly on both satellites. The configuration details, precautions taken during the design phase, the test philosophy, and some of the critical analysis activities are discussed.
The Deep Space Network is the largest and most sensitive scientific telecommunications facility Primary function: providing two-way communication between the Earth and spacecraft exploring the solar system Instrumented with large parabolic reflectors, high-power transmitters, low-noise amplifiers & receivers.
The first automatic twisting heliostat, with 8 m2 reflector, was completed and tested on-sun in January 2024. It was set up on a target-oriented dual-axis mount, with the target-axis aimed at a target 113 m to the west. The shape-twisting is purely automatic, made by a mechanical cam coupling to the cross-axis, which turns as the angle of incidence of the sun’s rays on the reflector. Three unsaturated images taken at different times of day were recorded of the sun on the target, reflected at angles of incidence of 5°, 49° and 68°. The measured FWHM of three images is very similar, about 1.09 m or 9.5 mrad, only slightly larger than an ideal solar disc, indicating that the different twisted reflector shapes are close to the ideal biconics needed to image the sun. The encircled energy measured for all three images was similar, 87% within approximately 1.30 m diameter. We report here also on a novel, tracking camera that employs a semitransparent beamsplitter fixed perpendicular to the mirror surface and to the plane of incidence. Over 2.5 hours of measurement of closed loop tracking, errors were ≤ 0.36 mrad rms, in both tracking axes.
The feasibility of compensating for reflector surface distortions has been investigated. The performance characteristics (gain, sidelobe level, null location, beamwidth, etc.) of space communication reflector antenna systems degrade as the reflector surface distorts due to thermal effects from a varying solar flux. The technique reported here will maintain the design radiation performance independently of thermal effects on the reflector surface. With the advent of monolithic microwave integrated circuits (MMIC), a greater flexibility in array-fed reflector system design can be achieved. MMIC arrays provides independent control of amplitude and phase for each of many radiating elements of the feed array. The conjugate field matching technique provide a basis for obtaining the required element excitations under surface distortion for maintaining the design radiation performance. It is assumed that the surface characteristics (x, y, z, first derivatives, and second derivatives) under distortion are known.
An analysis is conducted of the performance of a vee-trough vacuum tube collector proposed for use in solar heating and cooling applications. The vee-trough reflector is a triangular sectioned, flat surfaced reflector, whose axis is laid in the East-West direction. A vacuum tube receiver placed at the bottom of the vee-trough collects solar heat most efficiently since convection is completely eliminated. Radiation losses are reduced by use of selective coatings on the absorber. Owing to its high temperature capabilities (300-400 F), the proposed scheme could also be used for power generation applications in combination with an organic Rankine conversion system. It is especially recommended for unattended pumping stations since the reflectors only require reversal once every six months.