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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

The Changing Landscape of Hydrocarbon Feedstocks for Chemical Production: Implications for Catalysis: Proceedings of a Workshop

A decade ago, the U.S. chemical industry was in decline. Of the more than 40 chemical manufacturing plants being built worldwide in the mid-2000s with more than $1 billion in capitalization, none were under construction in the United States. Today, as a result of abundant domestic supplies of affordable natural gas and natural gas liquids resulting from the dramatic rise in shale gas production, the U.S. chemical industry has gone from the world’s highest-cost producer in 2005 to among the lowest-cost producers today. The low cost and increased supply of natural gas and natural gas liquids provides an opportunity to discover and develop new catalysts and processes to enable the direct conversion of natural gas and natural gas liquids into value-added chemicals with a lower carbon footprint. The economic implications of developing advanced technologies to utilize and process natural gas and natural gas liquids for chemical production could be significant, as commodity, intermediate, and fine chemicals represent a higher-economic-value use of shale gas compared with its use as a fuel. To better understand the opportunities for catalysis research in an era of shifting feedstocks for chemical production and to identify the gaps in the current research portfolio, the National Academies of Sciences, Engineering, and Medicine conducted an interactive, multidisciplinary workshop in March 2016. The goal of this workshop was to identify advances in catalysis that can enable the United States to fully realize the potential of the shale gas revolution for the U.S. chemical industry and, as a result, to help target the efforts of U.S. researchers and funding agencies on those areas of science and technology development that are most critical to achieving these advances. This publication summarizes the presentations and discussions from the workshop.

03 NATURAL GAS↗

DISH-STARS™ Commercialization (Abstract)

The goal of this project is to aggressively support the near-term commercialization of a new technology platform – based on the integration of solar concentrators and micro- and meso-channel process technology (MMPT) – that was evaluated and identified as a strong candidate for near-term commercialization at EERE’s inaugural Lab-Corps program during early FY2016. Known as STARS, for Solar Thermochemical Advanced Reactor System, or Dish-STARS™ when paired with parabolic dish concentrators, STARS is a promising energy-related technology developed at the Pacific Northwest National Laboratory (PNNL) that efficiently converts solar energy into chemical energy. Combined with economies through hardware mass production, the efficiency of Dish-STARS™ provides a near-term opportunity for the production of renewable electricity, fuels and chemicals. This proposed CRADA project supports the commercialization of Dish-STARS™ in these important ways: The project will support the cooperative development of Dish-STARS™ by the DOE national laboratory and private partners, including the startup company, STARS Corporation, that is being established by the PNNL Lab-Corps team that evaluated STARS on behalf of EERE. The project will provide important transition funding at the time that the previous DOE SunShot project, which has supported Dish-STARS™ development from Technology Readiness Level 3 (TRL 3) to TRL 6, is scheduled to end.

14 SOLAR ENERGY↗

Fuel Cell Technologies Office FY 2017 Budget At-A-Glance

The Fuel Cell Technologies Office develops technologies to enable fuel cells to be competitive in diverse applications, with a focus on light-duty vehicles (at less than $40/kW) and to enable renewable hydrogen to be cost-competitive with gasoline (at less than $4 per gallon gasoline equivalent (gge), delivered and dispensed).

Fuel Cell, Budget, Finance, FY2017↗

Code Seal v. 2.0

CodeSeal is a Sandia National Laboratories developed technology that provides a means of securely obfuscating finite state machines, ARM & x86 instruction sets in a mathematically provable way. The technology was developed in order to provide a solution for antireverse engineering, assured execution, and integrity of execution. CodeSeal accomplishes these goals with the addition of the concept of a trust anchor, a small piece of trust integrated into the system, to the model of code obfuscation. Code Obfuscation is an active area of academic research, but most findings have merely demonstrated that general obfuscation is impossible. By modifying the security model such that we may rely on the presence of a small, temper-protected device, however, Sandia has developed an effective method for obfuscating code.

Chavez, Adrian↗

Important Human Actions for Advanced Reactors: Implications for Human Factors

As advanced reactor platforms continue to develop and gain traction in the energy sector there is a need for risk-informed, scalable regulations that match that progress. This is a core component of the U.S. Nuclear Regulatory Commission’s proposed Part 53 Rule Making; the Accelerating Deployment of Versatile, Advanced Nuclear for Clean Energy (ADVANCE) Act; and other efforts that seek to update nuclear power regulations. This paper covers one key aspect of that regulatory evolution: Important Human Actions (IHA). In this paper, we discuss how the understanding and definitions of IHAs have changed and what that means for human factors engagement through the process of developing these technologies. Instead of a narrow focus on control actions that led to an increase in core damage risk, the new focus is on IHAs is “wherever they occur.” What this means is that having a highly automated or passive safety system does not eliminate IHAs. Rather, it shifts the focus point to all the actions that enable these systems. Everything from maintenance, to design, to training can be considered an IHA and that dramatically shifts the efforts and level of engagement necessary for human factors to enable these technologies. We discuss the notions of risk-informed human factors that underpin these efforts, give several examples, and briefly describe the risk assessment methodologies that will be needed. In the past, IHAs were identified and then became a focus point of human factors engineering (HFE) activities to ensure a robust evaluation of the task was completed. The future is less clear. HFE for nuclear energy will need to evolve and become more integrated in technology development than ever before.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗

Mercury Cleanup at the Y-12 Nuclear Security Complex - 18304

The Y-12 National Security Complex (Y-12) is one of the nation's most important national security assets. The facility played a key role in producing the world's first atomic bomb during the Manhattan Project and since World War II has been a vital contributor to America's nuclear deterrent capability. Historically, mercury was used extensively in operations at Y-12 in connection with production of components for nuclear weapons. During peak usage - from 1950 to 1963 - approximately 11 million kilograms of mercury were used. Over the years, large quantities of mercury - as much as 330,000 kilograms -- were lost within buildings and to soil and surface water. Today, mercury is considered the greatest environmental risk on the Oak Ridge Reservation and mercury cleanup is a high priority for the Department of Energy's Oak Ridge Office of Environmental Management (OREM). Remediation of Y-12 and East Fork Poplar Creek (EFPC) to mitigate the mercury risk is based on a phased, adaptive management approach. The approach to address surface water includes treatment actions in the short term and research and technology development to evaluate longer-term solutions in the downstream environment. A number of formidable challenges must be addressed in order to assure safe, effective cleanup of mercury contamination at Y-12 and in EFPC. In the long term, understanding how mercury moves in the EFPC system is essential to the development of new technologies and remedial options and strategies for mercury contamination in the creek. OREM has developed and is currently executing a Mercury Technology Development Plan to address these long term needs. As a major component of the short term actions, UCOR has completed the design of the Outfall 200 Mercury Treatment Facility. Outfall 200 is the point at which the west end Y-12 storm drain system discharges to Upper East Fork Poplar Creek (UEFPC). Outfall 200 is consistently the largest single source of mercury to UEFPC. Construction and operation of this facility is critical to reduce mercury in UEFPC, and operation of this facility will be required before demolition of mercury contaminated facilities can begin. Once operational, the Mercury Treatment Facility will have a treatment capacity of 3,000 gallons per minute (gpm), a storm water capture rate of 40,000 gpm, and two million gallons of storm water storage capacity. The headworks with transfer pipeline is designed to capture flow from Outfall 200 and move it to the treatment facility. A contract for construction of the Outfall 200 Mercury Treatment Facility is expected to be awarded in 2018. Early site preparation began in 2017. The early site preparation scope includes utilities relocation, small structure demolition and creek bank secant wall installation. Initial operation of the Mercury Treatment Facility is planned for 2022. (author)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

NECQST: Novel Electronics for Cryogenic Quantum Sensors Technology

Development of low-noise cryogenic readout circuits for SNSPDs based on state-of-the art, commercially available SiGe HBT technology, operating at a range of 1-4 Kelvin. Targeting a reduction of the timing jitter of SNSPDs (from the current record of 2.7 ps FWHM at 400 nm), and a reduction in the power dissipation allowed by the development of dedicated low-noise cryogenic amplifiers, which will enable the scaling of ultra-low-jitter SNSPDs to large arrays. Such performance advances will directly benefit the Caltech/Fermilab INQNET (Intelligent Quantum Networks & Technologies) program, which aims to demonstrate high-rate quantum communication at Fermilab.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Advanced Water-Related Technology Performance Development

This U.S. Department of Energy/National Energy Technology Laboratory techno-economic analysis evaluates those parameters having the greatest performance and cost impact on wet flue gas desulfurization (FGD) effluent wastewater treatment systems, and air cooled condensers for dry cooling systems. Two supercritical pulverized coal power plants are considered: 1) an existing plant (modified for surface water discharge and air emissions consistent with limits for existing plants) retrofitted with wet FGD effluent wastewater treatment and 2) a greenfield plant constructed with an air-cooled condenser (ACC). Sensitivity analyses are completed on various process parameters associated with the wet FGD effluent wastewater treatment system and ACC to determine the impact on the net plant efficiency and levelized cost of electricity (LCOE). Research and development targets are recommended for the parameters shown to have the greatest potential impact on cost or performance.

20 FOSSIL-FUELED POWER PLANTS↗

Core Design Characteristics of the Fluoride Salt-Cooled High Temperature Demonstration Reactor

Fluoride salt-cooled high temperature reactors (FHRs) are a promising reactor technology option with significant knowledge gaps to implementation. One potential approach to address those technology gaps is via a small-scale demonstration reactor with the goal of increasing the technology readiness level (TRL) of the overall system for the longer term. The objective of this paper is to outline a notional concept for such a system, and to address how the proposed concept would advance the TRL of FHR concepts.Development of the proposed FHR Demonstration Reactor (DR) will enable commercial FHR deployment through disruptive and rapid technology development and demonstration. The FHR DR will close remaining gaps to commercial viability. Lower risk technologies are included in the initial FHR DR design to ensure that the reactor can be built, licensed, and operated within an acceptable budget and schedule. Important capabilities that will be demonstrated by building and operating the FHR DR include core design methodologies; fabrication and operation of high temperature reactors; salt procurement, handling, maintenance, and ultimate disposal; salt chemistry control to maximize vessel life; tritium management; heat exchanger performance; pump performance; and reactivity control. The FHR DR is considered part of a broader set of FHR technology development and demonstration efforts, some of which are already underway. Nonreactor test efforts (e.g., heated salt loops or loops using simulant fluids) can demonstrate many technologies necessary for commercial deployment of FHRs. The FHR DR, however, fulfills a crucial role in FHR technology development by advancing the technical maturity and readiness level of the system as a whole.

Brown, Nicholas↗

Abstract - Cooperative Research and Development Agreement between SIOX and National Energy Technology Laboratory

DOE’s Fossil Energy Program has made significant scientific advancements and provided technology solutions over the years ensuring energy security in the United States. This project highly leverages both past and current technology development efforts and utilizes the expertise of the National Energy Technology Laboratory (NETL) in a collaborative effort with SIOX. The proposed effort involves conversion of a steel manufacturing byproduct, iron oxide hematite (Fe2O3), and transforms it into a salable magnetite product applicable to a number of markets. SIOX managers have experience operating a magnetite production facility based on a rotary kiln reactor process. Unfortunately, that process is both costly and inefficient, making it difficult to achieve desired economies, purity, and throughput levels. Recent NETL innovations in multi-phase fluidization technology would allow for successful development of a continuous, fully-integrated process capable of producing synthetic magnetite products. The reactor is based upon a spouting bed technology (patent pending) that allows for the even mixing of the ultrafine hematite which normally packs with all of the reacting gas bypassing the solid particles.

36 MATERIALS SCIENCE↗

Microchannel-based Membrane-less Extraction of Li from Unconventional Lithium Sources & the Separation of REE

This final report provides an overview of the Project's entire duration, covering July 1, 2021 to December 31, 2023. It primarily focuses on the achievements, technological developments, and unique challenges the team faced while working on separating and extracting Lithium from produced waters. The project's primary aim was to create an integrated, high-throughput, membrane-less, and modular microfluidic platform that could extract Lithium from unconventional sources. We have successfully met all goals and milestones envisioned in the SOPO document. The most critical primary milestones, including the Go-No-Go milestone (refer to the Gantt chart in the Appendices), were successfully accomplished. We demonstrated phase separation (>90%) and extraction (>85%) performance in the MPSE using synthetic, and representative produced water composition feed at 50 ml/min total flow through MPSE 36. We have also performed a parametric study of the MPSE operations, beyond the scope of SOPO, exploring operating conditions of current and broader interest. The extended investigation of operational parameters is concurrent with our efforts to seek further development of the MPSE technology beyond the scope of the Project. Along these lines of development, we have made efforts to be responsive to DOE calls for technological developments of other types of resources (beyond PW) for the recovery of Critical Materials and higher TRL development (beyond TRL 4). During the work on this Project, we developed and implemented three innovative technical approaches that emerged from our efforts to successfully meet the Project milestones. The innovative & original technical approaches developed and implemented in this Project are now the contributions to process engineering that could be clearly credited to the Project. First, Convergent Design Approach is a comprehensive feedforward & feedback loop of four design phases: i) design for functionality, ii) design for manufacturing, iii) design for sustainability, and iv) design for market. Next was Process Intensification. A major aim of this Project was to create an innovative phase separation & extraction microscale-based technology for Li separation – thus the words microchannel-based in the Project title. A microscale-based technology is intrinsically in the center of the Process Intensification domain as defined by its unique principles. Therefore, Process Intensification was implicitly envisioned in the Project’s SOPO. Lastly, Time Scale Analysis is a novel tool for discovering the needs and directions of Process Intensification implementations in any process technology. This Project is fully credited for developing and implementing the three novel technical approaches mentioned above. These are general contributions to process engineering that emerged from this Project. Beyond the original SOPO scope, the OSU-U.Pitt research group utilized a Convergent Design methodology, integrating first-principles mathematical modeling with experimental validation on the Minimum Development Vehicle. By creating these Digital Twins, the team rapidly assessed manufacturing iterations to support TEA analysis. This framework further enabled the development of advanced Surface Modification Techniques, where hydrophobic and oleophobic coating strategies were optimized via Digital Twin tools and validated through rigorous 100-hour longevity testing. TEA Analysis: The closing efforts of this Project were focused on the TEA analysis. TEA analysis had two primary functions: i) enabling critical assessments of design variations withing 10 the Concurrent Design Approach, thus enabling evolution of the MPSE design to reach faster- better-cheaper alternatives; and ii) to create a bridge between the accomplishments of this Project and future projects of higher TRL, beyond TRL 6 level. It is important to note that the TEA model created in the Project stirred the technological solutions for the recovery of critical materials toward a vision of a very profitable modular plant that has unique zero-waste water discharge signature. More importantly, thanks to our experimental performance data and conservative assumptions, the TEA model predicts minimal technological and investment risks. Low cost of a modular unit of a nominal capacity of [1000 tons of Li 2 CO 3 /year] positions the MPSE based technology within the reach of community investors, thus offering a paradigm shift in the development of critical technologies. The project successfully navigated two primary challenges: solvent selection and manufacturing adaptation. Restricted by the SOPO to existing literature for lithium recovery, the team identified a critical need for a "material excellence program" to develop next-generation solvents, eventually concluding with a preliminary investigation into promising Ionic Liquids (ILs). Simultaneously, COVID-19 supply chain disruptions forced a pivot from traditional manufacturing to advanced additive methods at ATAMI-OSU. By transitioning from stainless steel to 3D-printed polymer substrates, the team achieved a transformative three-order-of- magnitude reduction in manufacturing costs and compressed prototyping timelines from several months to just two days. The MPSE technology offers significant energy, environmental, and economic advantages by overcoming the traditional bottlenecks of phase-separation hardware and contactor size. Unlike conventional mixer-settlers or membrane-based systems, MPSE operates without moving parts or fouling-prone membranes, achieving robust performance even with challenging, viscous, or particulate-heavy feeds. Key performance metrics include an energy intensity reduction of 5–50x (3–40 kJ/m 3 ) compared to incumbent technologies and a dramatic reduction of processing time to under 60 seconds, which drastically reduces the physical plant footprint. These technical efficiencies translate into superior economic outcomes; for a 100 t/year Li 2 CO 3 facility, implementing MPSE is projected to nearly halve contactor CAPEX (from $\$$6.08M to $\$$3.01M) and significantly increase the project's Net Present Value (NPV), derisking new investment and enabling distributed critical-mineral processing configurations. The commercialization of MPSE technology is being spearheaded by Vigsur Dynamics Inc., which has adopted a structured, parallel approach to technical and business development since its formation in January 2026. Following extensive customer discovery and engagement with the Oregon State University accelerator, Vigsur Dynamics is working to establish a business model that transitions from pilot demonstrations to modular hardware sales, ultimately aiming for a "build-own-operate" service strategy. Current technical milestones—including 100 hours of continuous operation, superior energy efficiency, and successful 6-unit modular scale-up— provide a foundation for this transition. Backed by ongoing IP licensing and a growing network of industrial and venture advisors, the company is actively de-risking the platform to replace conventional mixer-settler systems in the critical minerals market.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Structured Innovation of High-Performance Wave Energy Converter Technology: Preprint

Wave energy converter (WEC) technology development has not yet delivered the desired commercial maturity nor, and more importantly, the techno-economic performance. The reasons for this have been recognized and fundamental requirements for successful WEC technology development have been identified. This paper describes a multi-year project pursued in collaboration by the National Renewable Energy Laboratory and Sandia National Laboratories to innovate and develop new WEC technology. It specifies the project strategy, shows how this differs from the state-of-the-art approach and presents some early project results. Based on the specification of fundamental functional requirements of WEC technology, structured innovation and systemic problem solving methodologies are applied to invent and identify new WEC technology concepts. Using Technology Performance Levels (TPL) as an assessment metric of the techno-economic performance potential, high performance technology concepts are identified and selected for further development. System performance is numerically modelled and optimized and key performance aspects are empirically validated. The project deliverables are WEC technology specifications of high techno-economic performance technologies of TPL 7 or higher at TRL 3 with some key technology challenges investigated at higher TRL. These wave energy converter technology specifications will be made available to industry for further, full development and commercialisation (TRL 4 - TRL 9).

17 WIND ENERGY↗

Wave Energy

After reflecting on the history of ocean wave energy research and technology development, the most prominent classification schemes for wave energy converter (WEC) technology concepts are produced, highlighting the diversity of WEC technologies that were or are under development at different levels of maturity and intensity. Three advanced WEC technology examples are provided in this article. The ocean wave energy resource is addressed with respect to its global energy potential, local variability, and issues associated with the established forms of spectral power presentation. The spectrum of theoretical modeling approaches is described, along with the range of simulation tasks and related tools. This article also covers the specific aspects of the physical modeling and scaled model testing of WES systems and subsystems. Following a comparison of the engineering and design challenges of wave energy and wind energy technology development, the WEC technology development status and process is described and analyzed. Finally, the requirements for successful WEC technology development for achieving economic WEC technology and energy production under commercial conditions are discussed, including a number of possible development and innovation pathways.

16 TIDAL AND WAVE POWER↗

Green Synthesis and Antioxidant Study of Silver Nanoparticles of Root Extract of Sageretia thea and Its Role in Oxidation Protection Technology

Development of environmentally friendly synthesis of nanoparticles is one of the important areas of research in nanotechnology. In present study silver naopartticles (AgNPs) of root extract of Sageretia thea (S. thea) were synthesized at room temperature. The synthesized AgNPs were characterized by UV. Visible spectroscopy (UV), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDX), transmission electron microscopy (TEM), dynamic light scattering (DLS) and Fourier transform infrared (FT-IR) spectroscopy. Formation of AgNPs was confirmed by visual examination the colour change from yellow to brick red due to surface Plasmon resonance band at 435 nm. SEM and TEM analysis of synthesized AgNPs revealed spherical morphology with average particle size 25 nm. Crystalline nature of the AgNPs in face centered cubic structure is evident from the selected area electron diffraction (SAED) and XRD pattern. The presence of elemental Ag was confirmed by EDX analysis at 3kv. Different functional groups which responsible for reduction and stabilization of reaction medium was confirmed by FTIR spectroscopy. The biosynthesized AgNPs showed strong DPPH and dye protection radical scavenging assay while modest hydrogen peroxide radical scavenging assay as compare to crude extract. The present investigations suggest that biosynthesized nanoparticles have a high potential for use in the preparation of drugs used against various diseases and also a promising candidate for many medical applications.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

CRADA Number NFE-22-09333 with Holocene Climate Corporation (CRADA Final Report:)

Holocene Climate Corporation has developed and scaled up a novel technology for Direct Air Capture (DAC) that is based on cutting-edge research initiated at Oak Ridge National Laboratory (ORNL). According to the IPCC, carbon dioxide capture from the air and its sequestration are necessary to keep global temperature rise below 1.5°C by 2050. DAC is a viable and practical way to reach this goal. DAC can happen anywhere in the world, takes up a fraction of the land of forests, and along with the sequestration of CO 2 , provides permanent and verifiable removal of carbon from the atmosphere. The proposed project aimed to facilitate knowledge transfer from ORNL to Holocene focusing on (i) the synthesis of the ORNL patented material which builds the cornerstone of the DAC technology, and (ii) required analytical methods needed to conduct crystallization bench-scale experimentation and technology development. Furthermore, ORNL conducted research centered around CO 2 absorption using an air-liquid contacting structure with an aqueous amino acid solution. The achievements under this project comprise successful knowledge transfer from ORNL to the entire Holocene team to jump-start their internal R&D and technological development activities.

54 ENVIRONMENTAL SCIENCES↗

INL - NNL an International Technology Collaboration Case Study - Advanced Fogging Technologies for Decommissioning - 13463

International collaboration and partnerships have become a reality as markets continue to globalize. This is the case in nuclear sector where over recent years partnerships commonly form to bid for capital projects internationally in the increasingly contractorized world and international consortia regularly bid and lead Management and Operations (M and O) / Parent Body Organization (PBO) site management contracts. International collaboration can also benefit research and technology development. The Idaho National Laboratory (INL) and the UK National Nuclear Laboratory (NNL) are internationally recognized organizations delivering leading science and technology development programmes both nationally and internationally. The Laboratories are actively collaborating in several areas with benefits to both the laboratories and their customers. Recent collaborations have focused on fuel cycle separations, systems engineering supporting waste management and decommissioning, the use of misting for decontamination and in-situ waste characterisation. This paper focuses on a case study illustrating how integration of two technologies developed on different sides of the Atlantic are being integrated through international collaboration to address real decommissioning challenges using fogging technology. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Illinois Accelerator Research Center (IARC) [Slides]

There have been and will continue to be new technologies developed in the pursuit of basic science. (Accelerators, Detectors, Magnets, Computing); IARC is focused on developing accelerator based technologies to the point where they are attractive to industry; Through IARC we can leverage Fermi’s human capital, facilities and technologies; We believe that the technologies we are developing at IARC will enable new fields and demonstrate Fermi’s impact, beyond basic discovery science, on the nation’s health, security and wealth.

43 PARTICLE ACCELERATORS↗

Dipole Magnets Above 20 Tesla: Research Needs for a Path via High-Temperature Superconducting REBCO Conductors

To enable the physics research that continues to deepen our understanding of the Universe, future circular colliders will require a critical and unique instrument—magnets that can generate a dipole field of 20 T and above. However, today’s maturing magnet technology for low-temperature superconductors (Nb-Ti and Nb 3 Sn) can lead to a maximum dipole field of around 16 T. High-temperature superconductors such as REBCO can, in principle, generate higher dipole fields but significant challenges exist for both conductor and magnet technology. To address these challenges, several critical research needs, including direct needs on instrumentation and measurements, are identified to push for the maximum dipole fields a REBCO accelerator magnet can generate. We discuss the research needs by reviewing the current results and outlining the perspectives for future technology development, followed by a brief update on the status of the technology development at Lawrence Berkeley National Laboratory. We present a roadmap for the next decade to develop 20 T-class REBCO accelerator magnets as an enabling instrument for future energy-frontier accelerator complex.

47 OTHER INSTRUMENTATION↗