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At least 217 records · Page 12

Tiltrotor Research Aircraft composite blade repairs - Lessons learned

The XV-15, N703NA Tiltrotor Research Aircraft located at the NASA Ames Research Center, Moffett Field, California, currently uses a set of composite rotor blades of complex shape known as the advanced technology blades (ATBs). The main structural element of the blades is a D-spar constructed of unidirectional, angled fiberglass/graphite, with the aft fairing portion of the blades constructed of a fiberglass cross-ply skin bonded to a Nomex honeycomb core. The blade tip is a removable laminate shell that fits over the outboard section of the spar structure, which contains a cavity to retain balance weights. Two types of tip shells are used for research. One is highly twisted (more than a conventional helicopter blade) and has a hollow core constructed of a thin Nomex-honeycomb-and-fiberglass-skin sandwich; the other is untwisted with a solid Nomex honeycomb core and a fiberglass cross-ply skin. During initial flight testing of the blades, a number of problems in the composite structure were encountered. These problems included debonding between the fiberglass skin and the honeycomb core, failure of the honeycomb core, failures in fiberglass splices, cracks in fiberglass blocks, misalignment of mated composite parts, and failures of retention of metal fasteners. Substantial time was spent in identifying and repairing these problems. Discussed here are the types of problems encountered, the inspection procedures used to identify each problem, the repairs performed on the damaged or flawed areas, the level of criticality of the problems, and the monitoring of repaired areas. It is hoped that this discussion will help designers, analysts, and experimenters in the future as the use of composites becomes more prevalent.

Espinosa, Paul S.↗

Analytical estimation for static deformation of wire ropes with fibrous core

This paper develops closed-form solutions for the extension of twisted wire ropes with fibrous cores which are subjected to axial forces as well as axial moments. The analytical results are compared with the corresponding numerical results obtained by Costello and Phillips. A close agreement between the two establishes validity of the analytical solutions. Finally, an expression for the effective rigidity modulus of wire ropes with fibrous core is obtained in terms of the helix angle and the number of helical wires in the rope for each of the two end conditions.

Kumar, K.↗

Blade Displacement Measurement Technique Applied to a Full-Scale Rotor Test

Blade displacement measurements using multi-camera photogrammetry were acquired during the full-scale wind tunnel test of the UH-60A Airloads rotor, conducted in the National Full-Scale Aerodynamics Complex 40- by 80-Foot Wind Tunnel. The objectives were to measure the blade displacement and deformation of the four rotor blades as they rotated through the entire rotor azimuth. These measurements are expected to provide a unique dataset to aid in the development and validation of rotorcraft prediction techniques. They are used to resolve the blade shape and position, including pitch, flap, lag and elastic deformation. Photogrammetric data encompass advance ratios from 0.15 to slowed rotor simulations of 1.0, thrust coefficient to rotor solidity ratios from 0.01 to 0.13, and rotor shaft angles from -10.0 to 8.0 degrees. An overview of the blade displacement measurement methodology and system development, descriptions of image processing, uncertainty considerations, preliminary results covering static and moderate advance ratio test conditions and future considerations are presented. Comparisons of experimental and computational results for a moderate advance ratio forward flight condition show good trend agreements, but also indicate significant mean discrepancies in lag and elastic twist. Blade displacement pitch measurements agree well with both the wind tunnel commanded and measured values.

Abrego, Anita I.↗

Sensory-Feedback Exoskeletal Arm Controller

An electromechanical exoskeletal arm apparatus has been designed for use in controlling a remote robotic manipulator arm. The apparatus, called a force-feedback exoskeleton arm master (F-EAM) is comfortable to wear and easy to don and doff. It provides control signals from the wearer s arm to a robot arm or a computer simulator (e.g., a virtual-reality system); it also provides force and torque feedback from sensors on the robot arm or from the computer simulator to the wearer s arm. The F-EAM enables the wearer to make the robot arm gently touch objects and finely manipulate them without exerting excessive forces. The F-EAM features a lightweight design in which the motors and gear heads that generate force and torque feedback are made smaller than they ordinarily would be: this is achieved by driving the motors to power levels greater than would ordinarily be used in order to obtain higher torques, and by providing active liquid cooling of the motors to prevent overheating at the high drive levels. The F-EAM (see figure) includes an assembly that resembles a backpack and is worn like a backpack, plus an exoskeletal arm mechanism. The FEAM has five degrees of freedom (DOFs) that correspond to those of the human arm: 1. The first DOF is that of the side-to-side rotation of the upper arm about the shoulder (rotation about axis 1). The reflected torque for this DOF is provided by motor 1 via drum 1 and a planar four-bar linkage. 2. The second DOF is that of the up-and-down rotation of the arm about the shoulder. The reflected torque for this DOF is provided by motor 2 via drum 2. 3. The third DOF is that of twisting of the upper arm about its longitudinal axis. This DOF is implemented in a cable remote-center mechanism (CRCM). The reflected torque for this DOF is provided by motor 3, which drives the upper-arm cuff and the mechanism below it. A bladder inflatable by gas or liquid is placed between the cuff and the wearer s upper arm to compensate for misalignment between the exoskeletal mechanism and the shoulder. 4. The fourth DOF is that of flexion and extension of the elbow. The reflected torque for this DOF is provided by motor 4 and drum 4, which are mounted on a bracket that can slide longitudinally by a pin-and-slot engagement with the upper-arm cuff to compensate for slight variations in the position of the kinematic center of the elbow. Attached to drum 4 is an adapter plate to which is attached a CRCM for the lower arm. 5. The lower-arm CRCM implements the fifth DOF, which is the twist of the forearm about its longitudinal axis. Motor 5 provides the reflected torque for this DOF by driving the lower-arm cuff. A rod transmits twist and torsion between the lower-arm cuff and the hand cuff. With this system, the motion of the wearer s joints and the reflected torques applied to these joints can be measured and controlled in a relatively simple manner. This is because the anthropomorphic design of the mechanism imitates the kinematics of the human arm, eliminating the need for kinematic conversion of joint-torque and joint-angle data.

An, Bin↗

Calculation of the longitudinal aerodynamic characteristics of upper-surface-blown wing-flap configurations

An investigation has been carried out to develop an engineering method for predicting the longitudinal aerodynamic characteristics of wing-flap configurations with upper surface blown (USB) high lift devices. Potential flow models of the lifting surfaces and the jet wakes are combined to calculate the induced interference of the engine wakes on the wing and flaps. The wing may have an arbitrary planform with camber and twist and multiple trailing edge flaps. The jet wake model has a rectangular cross section over its entire length and it is positioned such that the wake is tangent to the upper surfaces of the wing and flaps. Comparisons of measured and predicted pressure distributions, spanload distributions, and total lift and pitching-moment coefficients on swept and unswept USB configurations are presented for a wide range of thrust coefficients and flap deflection angles.

Mendenhall, M. R.↗

Nonlinear equations of motion for the elastic bending and torsion of twisted nonuniform rotor blades

The equations of motion are developed by two complementary methods, Hamilton's principle and the Newtonian method. The resulting equations are valid to second order for long, straight, slender, homogeneous, isotropic beams undergoing moderate displacements. The ordering scheme is based on the restriction that squares of the bending slopes, the torsion deformation, and the chord/radius and thickness/radius ratios are negligible with respect to unity. All remaining nonlinear terms are retained. The equations are valid for beams with mass centroid axis and area centroid (tension) axis offsets from the elastic axis, nonuniform mass and stiffness section properties, variable pretwist, and a small precone angle. The strain-displacement relations are developed from an exact transformation between the deformed and undeformed coordinate systems. These nonlinear relations form an important contribution to the final equations. Several nonlinear structural and inertial terms in the final equations are identified that can substantially influence the aeroelastic stability and response of hingeless helicopter rotor blades.

Hodges, D. H.↗

Thermal stresses in composite tubes

This paper summarizes work to determine the thermally-induced stresses and deformations in specially-constructed angle-ply composite tubes subjected to a uniform temperature change relative to their stress-free cure state. The tubes are designed for application to space structures and have high axial stiffness. Four angle-ply designs are examined in an effort to determine which design might have the most favorable thermally-induced response. A planar elasticity solution is used, the solution being valid away from the ends of the tube. Of the four designs considered, none has any particular advantage as far as stress levels are concerned. However, despite the fact that the tube wall is a balanced laminate, one design exhibits a significant amount of thermally-induced twist.

Hyer, M. W.↗

Computational Simulations of a Mach 0.745 Transonic Truss-Braced Wing Design

A joint effort between the NASA Ames and Langley Research Centers was undertaken to analyze the Mach 0.745 variant of the Boeing Transonic Truss-Braced Wing (TTBW) Design. Two different flow solvers, LAVA and USM3D, were used to predict the TTBW flight performance. Sensitivity studies related to mesh resolution and numerical schemes were conducted to define best practices for this type of geometry and flow regime. Validation efforts compared the numerical simulation results of various modeling methods against experimental data taken from the NASA Ames 11-foot Unitary Wind Tunnel experimental data. The fidelity of the computational representation of the wind tunnel experiment, such as utilizing a porous wall boundary condition to model the ventilated test section, was varied to examine how different tunnel effects influence CFD predictions. LAVA and USM3D results both show an approximate 0.5 angle of attack shift from experimental lift curve data. This drove an investigation that revealed that the trailing edge of the experimental model was rounded in comparison to the CAD model, due to manufacturing tolerances, which had not been accounted for in the initial simulations of the experiment. Simulating the TTBW with an approximation of this rounded trailing-edge reduces error by approximately 60%. An accurate representation of the tested TTBW geometry, ideally including any wing twists and deflections experienced during the test under various loading conditions, will be necessary for proper validation of the CFD.

Maldonado, Daniel↗

Computational Simulations of a Mach 0.745 Transonic Truss-Braced Wing Design

A joint effort between the NASA Ames and Langley Research Centers was undertaken to analyze the Mach 0.745 variant of the Boeing Transonic Truss-Braced Wing (TTBW) Design. Two different flow solvers, LAVA and USM3D, were used to predict the TTBW flight performance. Sensitivity studies related to mesh resolution and numerical schemes were conducted to define best practices for this type of geometry and flow regime. Validation efforts compared the numerical simulation results of various modeling methods against experimental data taken from the NASA Ames 11-foot Unitary Wind Tunnel experimental data. The fidelity of the computational representation of the wind tunnel experiment, such as utilizing a porous wall boundary condition to model the ventilated test section, was varied to examine how different tunnel effects influence CFD predictions. LAVA and USM3D results both show an approximate 0.5o angle of attack shift from experimental lift curve data. This drove an investigation that revealed that the trailing edge of the experimental model was rounded in comparison to the CAD model, due to manufacturing tolerances, which had not been accounted for in the initial simulations of the experiment. Simulating the TTBW with an approximation of this rounded trailing-edge reduces error by approximately 60%. An accurate representation of the tested TTBW geometry, ideally including any wing twists and deflections experienced during the test under various loading conditions, will be necessary for more thorough validation of the CFD.

Maldonado, Daniel↗

A General Relativistic Magnetohydrodynamics Simulation of Jet Formation with a State Transition

We have performed the first fully three-dimensional general relativistic magnetohydrodynamic (GRMHD) simulation of jet formation from a thin accretion disk around a Schwarzschild black hole with a free-falling corona. The initial simulation results show that a bipolar jet (velocity sim 0.3c) is created as shown by previous two-dimensional axisymmetric simulations with mirror symmetry at the equator. The 3-D simulation ran over one hundred light-crossing time units which is considerably longer than the previous simulations. We show that the jet is initially formed as predicted due in part to magnetic pressure from the twisting the initially uniform magnetic field and from gas pressure associated with shock formation. At later times, the accretion disk becomes thick and the jet fades resulting in a wind that is ejected from the surface of the thickened (torus-like) disk. It should be noted that no streaming matter from a donor is included at the outer boundary in the simulation (an isolated black hole not binary black hole). The wind flows outwards with a wider angle than the initial jet. The widening of the jet is consistent with the outward moving shock wave. This evolution of jet-disk coupling suggests that the low/hard state of the jet system may switch to the high/soft state with a wind, as the accretion rate diminishes.

Nishikawa, K. I.↗

Wind-tunnel investigation of a variable camber and twist wing

The longitudinal aerodynamic characteristics of a 35 deg swept, variable camber and twist semispan wing in the presence of a body were studied. The variable camber and twist were incorporated to allow a near optimum lift distribution over the wing for both the cruise condition and the high lift conditions for maneuverability. The wing incorporated movable leading-edge segments whose swept hinge lines provided maximum camber variations at the outboard leading edge and movable trailing-edge segments whose swept hinge lines provided maximum camber variations near the inboard trailing edge. The model was investigated at Mach numbers of 0.60, 0.80, and 0.90 through an angle-of-attack range from 0 deg to 10 deg or buffet onset.

Ferris, J. C.↗

Propfan installation aerodynamics of a supercritical swept wing transport configuration

A semispan model with a powered propeller has been tested to provide data on the installation drag penalty of advanced propfan-powered transports designed to cruise at a Mach number of 0.8. These tests, conducted in 14-foot and 11-foot transonic wind tunnels, are a part of a NASA program to develop efficient, high-speed propellers for more fuel-efficient commercial transports for the 1990s and beyond. The model is instrumented for measuring propeller forces, wing/nacelle forces and moments, and pressure distributions over the wing and nacelle. The body in these tests was nonmetric, being connected to the wing by an RTV seal at the wing/body juncture. Tests were run at angles of attack from -3 to +5 deg over the Mach number range 0.6 to 0.85 at a Reynolds number of about 9,000,000. Results of these tests indicate that the nacelle interference drag can be quite large relative to an uninstalled nacelle. However, the losses due to the nacelle were reduced to acceptable levels by changes to the wing leading edge and nacelle intersection. The propeller slipstream causes substantial changes in the wing span load distribution indicating that twist modifications are needed to recover a more favorable span load distribution.

Smith, R. C.↗

A Study of Wing Flutter

Part I describes vibration tests, in a wind tunnel, of simple airfoils and of the tail plane of an M0-1 airplane model; it also describes the air flow about this model. From these tests are drawn inferences as to the cause and cure of aerodynamic wing vibrations. Part II derives stability criteria for wing vibrations in pitch and roll, and gives design rules to obviate instability. Part III shows how to design spars to flex equally under a given wing loading and thereby economically minimize the twisting in pitch that permits cumulative flutter. Resonant flutter is not likely to ensue from turbulence of air flow along past wings and tail planes in usual flying conditions. To be flutterproof a wing must be void of reversible autorotation and not have its centroid far aft of its pitching axis, i. e., axis of pitching motion. Danger of flutter is minimized by so proportioning the wing's torsional resisting moment to the air pitching moment at high-speed angles that the torsional flexure is always small. (author)

Zahm, A F↗

Effect of leading- and trailing-edge flaps on clipped delta wings with and without wing camber at supersonic speeds

An experimental investigation of the aerodynamic characteristics of thin, moderately swept fighter wings has been conducted to evaluate the effect of camber and twist on the effectiveness of leading- and trailing-edge flaps at supersonic speeds in the Langley Unitary Plan Wind Tunnel. The study geometry consisted of a generic fuselage with camber typical of advanced fighter designs without inlets, canopy, or vertical tail. The model was tested with two wing configurations an uncambered (flat) wing and a cambered and twisted wing. Each wing had an identical clipped delta planform with an inboard leading edge swept back 65 deg and an outboard leading edge swept back 50 deg. The trailing edge was swept forward 25 deg. The leading-edge flaps were deflected 4 deg to 15 deg, and the trailing-edge flaps were deflected from -30 deg to 10 deg. Longitudinal force and moment data were obtained at Mach numbers of 1.60, 1.80, 2.00, and 2.16 for an angle-of-attack range 4 deg to 20 deg at a Reynolds number of 2.16 x 10(exp 6) per foot and for an angle-of-attack range 4 deg to 20 deg at a Reynolds number of 2.0 x 10(exp 6) per foot. Vapor screen, tuft, and oil flow visualization data are also included.

Hernandez, Gloria↗

3-D GRMHD Simulations of Disk-Jet Coupling and Associated Variabilities and Emission

We have performed the fully three-dimensional general relativistic magnetohydrodynamic (GRMHD) simulation of jet formation from a thin accretion disk around a Schwarzschild black hole with a free-falling corona. The initial simulation results show that a bipolar jet is created as shown by previous two-dimensional axisymmetric simulations with mirror symmetry at the equator. The 3-D simulation ran over one hundred light-crossing time units which is considerably longer than the previous simulations. We show that the jet is initially formed as predicted due in part to magnetic pressure from the twisting the initially uniform magnetic field and from gas pressure associated with shock formation in the region around r = 3 r_S. At later times, the accretion disk becomes thick and the jet fades resulting in a wind that is ejected from the surface of the thickened (torus-like) disk. It should be noted that no streaming matter from a donor is included at the outer boundary in the simulation (an isolated black hole not binary black hole). The wind flows outwards with a wider angle than the initial jet. The widening of the jet is consistent with the outward moving torsional Alfven waves (TAWs). This evolution of disk-jet coupling suggests that the jet fades with a thickened accretion disk due to the lack of streaming material from an accompanying star. We will report initial results of emission calculated based on simulations with Kerr metric using a new ray-tracing method developed by S. Feurst and K. Wu. Images include free-free emission, absorption, and electron scattering. Fluorescent iron line emission and its variabilities from black holes will also be calculated based on simulation results.

Nishikawa, K. I.↗

A General Relativistic Magnetohydrodynamic Simulation of Jet Formation

We have performed a fully three-dimensional general relativistic magnetohydrodynamic (GRMHD) simulation ofjet formation from a thin accretion disk around a Schwarzschild black hole with a free-falling corona. The initial simulation results show that a bipolar jet (velocity approx.0.3c) is created, as shown by previous two-dimensional axi- symmetric simulations with mirror symmetry at the equator. The three-dimensional simulation ran over 100 light crossing time units (T(sub s) = r(sub s)/c, where r(sub s = 2GM/c(sup 2), which is considerably longer than the previous simulations. We show that the jet is initially formed as predicted owing in part to magnetic pressure from the twisting of the initially uniform magnetic field and from gas pressure associated with shock formation in the region around r = 3r(sub s). At later times, the accretion disk becomes thick and the jet fades resulting in a wind that is ejected from the surface ofthe thickened (torus-like) disk. It should be noted that no streaming matter from a donor is included at the outer boundary in the simulation (an isolated black hole not binary black hole). The wind flows outward with a wider angle than the initial jet. The widening of the jet is consistent with the outward-moving torsional Alfven waves. This evolution of disk-jet coupling suggests that the jet fades with a thickened accretion disk because of the iack of streaming materiai from an accompanying star.

Nishikawa, K.-I.↗

Torsion of Flanged Members with Cross Sections Restrained Against Warping

The longitudinal stresses and the stiffness of flange members - I-beams, channels, and Z-bars - were investigated when these members were subjected to torque with constraint against cross-sectional warping. Measured angles of rotation agreed with corresponding calculated values in which the torsion bending factor of the cross section was involved; the agreement was better for the I-beam and the Z-bar than for the channel. Longitudinal stresses measured at the mid-span were found to agree with the calculated values that involved unit warping as well as the torsion-bending factors: the channel showed the greatest discrepancy between measured and calculated values. When commonly given expressions for rotations and maximum longitudinal stresses in a twisted I-beam were applied to the channel and to the Z-bar, values were obtained that were in reasonably good agreement with values obtained by the method of torsion-bending constant and unit warping.

Hill, H N↗

Constraints on Solar Wind Plasma Properties Derived from Coordinated Coronal Observations

The goal of the proposed research is to increase the understanding of coronal plasma phenomena by making use of different observational approaches and combine the observations with the necessary theoretical considerations. We continued to study the formation of spectral lines in the corona/transition region under different non-equilibrium conditions. In addition to Mg and Ne we have also studied some cases involving Si ions and spectral lines. Due to the fact that the sun was at the maximum phase of the solar cycle, we spent some time on observing coronal mass ejections. Observations of the H I Lyman-alpha spectral line and the line pair 0 VI 1031.91 AA and 1037.61 AA were carried out with the UVCS instrument in the northern polar region of the sun at position angle 270 deg. The region was monitored at about 2 RS for about 5 hours on March 04, and for about 8 hours on March 05. During that time interval a major Coronal Mass Ejection developed in the northern hemisphere. Density, velocity and temperature maps of the ejected plasma have been obtained from the UVCS data. This event was also seen in the white light Large Angle and Spectrometric Coronagraph Experiment (LASCO) images, and its evolution at lower heights can be followed in Extreme Ultraviolet Imaging Telescope (EIT). The LASCO images are essential in providing the larger scale context for this event which is unique in the sense that it developed almost due North and had very little interactions with adjacent regions. The combination of UVCS velocity maps and LASCO images which were reduced using advanced image processing techniques, show very clearly how the mass ejection evolved from the solar surface to several solar radii, the twisting of the flux ropes, which are seen in UVCS as blue and red shifted velocities. First results were presented at the AGU Meeting in Boston. To study the quieter side of the coronal plasma, we carried out an experiment during the past eclipse, in June 01. We measured the corona in several iron spectral lines, and polarized white light. The results from that experiment look promising so far.

Esser, Ruth↗