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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

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NASA NTRS1985

Design of a flight qualified long-life cryocooler

A second generation Stirling cycle cryogenic refrigerator with a linear drive, magnetic bearings, and clearance seals; designed to produce 5 watts of cooling at 65 Kelvin and to meet Space Shuttle mission requirements is described. The first generation refrigerator met all performance specifications, and operated with no failure for over 12,030 hours. Meeting launch requirements necessitated improvements in the electromagnetic bearings, the radial position sensors, and in the structural design of the moving elements. Organic contamination was eliminated by the use of all metal and ceramic construction. Reductions in system input power are attained by an integral magnetic spring/motor for the displacer and by more efficient linear motors and drive electronics.

Knox, L.↗

NASA NTRS1986

SSME Long-life Bearings

Hybrid hydrostatic/ball bearings for LH2 and LO2 service in turbopumps were studied as a means of improving speed and life capabilities. Four hybrid bearing configurations were designed with emphasis on achieving maximum stiffness and damping. Parallel load bearings were tested at steady-state and transient conditions with LH2 (externally fed) and LN2 (internally fed). The hydrostatic elements were tested with Freon 113 for empirical determination of dynamic characteristics. Tests using an eccentric journal for loading showed the externally and internally fed hydrostatic bearings to have significant separated coefficients of direct stiffness and damping. For the internally fed bearing, the strongly speed-dependent cross-coupling stiffness arising from fluid swirl, along with significant cross-coupling damping, resulted in low net effective stiffness and damping. The test method used can produce separated coefficients with a sufficiently elliptic journal orbit; otherwise, only net effective coefficients combining direct and cross-coupling terms can be determined. Testing with nonsynchronous excitation is recommended to avoid this restriction. Investigation of hard materials, including ceramics, is recommended as a means of eliminating the need for the rolling bearing for startup and shutdown support. The testing was performed in 1984 (LH2), 1985 (LN2) and 1985-86 (Freon).

Butner, M. F.↗

NASA NTRS1986

A long-life 50 lbf H2/O2 thruster for Space Station auxiliary propulsion

In preparation for the development of a manned Space Station, the National Aeronautics and Space Administration (NASA) is conducting a program to develop technology related to on-board Auxiliary Propulsion Systems. To develop the required thruster technology to support the Space Station project, the NASA Lewis Research Center has sponsored a development program based on a unique 'reverse flow' concept where the fuel is injected 'backwards' in the chamber to cool the spherical combustor wall. This combustor was based on previous developments at the 50-lbf, 1000-lbf, and 1500-lbf thrust levels. This paper describes the design and test program carried out to demonstrate a new 50-lbf thruster, the design which was based on this previous technology. Included are the test results for the initial mixture ratio 4 thruster which can operate with uncooled Cres (stainless steel) combustor walls. In addition, the effort to operate a thruster redesigned for operation at a mixture ratio of eight for potential integration with the life support system is described.

Senneff, J. M.↗

NASA NTRS1987

Long-Life Electrolyte for Nickel/Hydrogen Cells

Experiments show surprisingly substantial increase of cycle life of nickel/hydrogen cells when KOH concentration in electrolytes decreased from industry standard of 31 percent, while life decreased when concentration increased. Particularly important in view of prior recommendation to increase concentration to increase cell capacity. Benefit of increase of cycle life as concentration decreased is expected to outweigh reduction of capacity at beginning of life.

Lim, H. S.↗

NASA NTRS1986

Maintenance components for Space Station long life fluid systems

The Space Station elements or modules will maintain thermal conditioning by way of fluid systems. Because of the Station's 20 year minimum orbital lifetime, these fluid system designs must allow for on-orbit maintenance. This paper describes the maintenance assessment of the various Space Station thermal control system options, their components and the recommended maintenance approach for each. The design and utilization of the primary fluid isolation servicing method, the Maintainable Maintenance Disconnect Valve (MMDV) and the effects of selecting different levels for the orbital replacement unit (ORU) are also presented.

Greene, John B., Jr.↗

NASA NTRS1988

Designing Shafts For Long Life

Improved method developed for choosing sizes of power-transmitting shafts for limited or unlimited service lives under variety of operating conditions. Stress versus fatigue life of proposed shaft design plotted, modified to account for expected operating conditions and used to calculate shaft diameter required for given fatigue life. If diameter of shaft represented by plot equals or exceeds required diameter, shaft considered adequate.

Loewenthal, Stuart H.↗

NASA NTRS1988

High efficiency, long life traveling wave tubes for future communications satellites

Electron beam devices, primarily traveling wave tubes (TWTs), have been used as the power amplifiers in almost all space communications and data transmission systems. Based on the technology that is presently available and the expected success of current research efforts, it is reasonable to predict the development of a new class of microwave TWTs with efficiencies in excess of 60 percent and lifetimes of at least 10 years. Because of this rapid advance of technology, the TWT is expected to remain the dominant device for power amplifiers in space.

Dayton, James A., Jr.↗

NASA NTRS1987

A long life plasma switch for space applications

The use of a novel plasma switch based on the inverse-pinch mechanism can reduce local current density over spacecraft power system electrodes, thereby minimizing damage to the insulator. The current density involved is 2 orders of magnitude smaller than that of the z-pinched current in a spark-gap switch; local heating is therefore about 4 orders of magnitude less than that to the electrodes of the spark-gap switch. Over 2000 tests of the plasma switch have been conducted for a forward current of more than 1 MA and up to 20 kV holdoff voltage.

Choi, Sang H.↗

NASA NTRS1986

Catalytic recombination of dissociation products with Pt/SnO2 for rare and common isotope long-life, closed-cycle CO2 lasers

This paper reports results on recombination of pulsed CO2 laser dissociation products with Pt/SnO2 catalysts, and supporting studies in a surrogate laboratory catalyst reactor. The closed-cycle, pulsed CO2 laser has been continuously operated for one million pulses with an overall power degradation of less than 5 percent by flowing the laser gas mixture through a 2-percent Pt/SnO2 catalyst bed. In the surrogate laboratory reactor, experiments have been conducted to determine isotopic exchange with the catalyst when using rare-isotope gases. The effects of catalyst pretreatment, sample weight, composition, and temperature on catalyst efficiency have also been determined.

Brown, Kenneth G.↗

NASA NTRS1988

High efficiency, long life traveling wave tubes for future communications satellites

Electron beam devices, primarily traveling wave tubes (TWTs), have been used as the power amplifiers in almost all space communications and data transmission systems. Based on the technology that is presently available and the expected success of current research efforts, it is reasonable to predict the development of a new class of microwave TWTs with efficiencies in excess of 60 percent and lifetimes of at least ten years. Because of this rapid advance of technology, the TWT is expected to remain the dominant device for power amplifiers in space.

Dayton, J. A., Jr.↗

NASA NTRS1988

Materials selection for long life in LEO: A critical evaluation of atomic oxygen testing with thermal atom systems

The use of thermal atom test methods as a materials selection and screening technique for low-Earth orbit (LEO) spacecraft is critically evaluated. The chemistry and physics of thermal atom environments are compared with the LEO environment. The relative reactivities of a number of materials determined to be in thermal atom environments are compared to those observed in LEO and in high quality LEO simulations. Reaction efficiencies measured in a new type of thermal atom apparatus are one-hundredth to one-thousandth those observed in LEO, and many materials showing nearly identical reactivities in LEO show relative reactivities differing by as much as a factor of 8 in thermal atom systems. A simple phenomenological kinetic model for the reaction of oxygen atoms with organic materials can be used to explain the differences in reactivity in different environments. Certain specific thermal test environments can be used as reliable materials screening tools. Using thermal atom methods to predict material lifetime in LEO requires direct calibration of the method against LEO data or high quality simulation data for each material.

Koontz, S. L.↗

NASA NTRS1987

Long-life 3-axis satellite attitude sensing, phase 1

The purpose was to investigate the feasibility of new, moderate-cost, high reliability navigation sensors for high-altitude satellites, using stellar sources to obviate the use of gyroscopic devices. The primary investigation focused on the need for developing a star tracker model to replace an old star tracker which is still needed for current probe and satellite programs. One innovative element of the proposed star tracker was the design, development, and testing of technology components related to a phase scrambler plate. The purpose of the phase scrambler plate is to convert the impulse response of the optical system from a point image to a uniformly bright, square, angularly large, in-focus image of the star source. A collimated star source was built and tested. A breadboard star tracker with an 8 x 8 degree field of view was designed and built. It was tested in normal quad-cell mode (without the phase scrambler plate) and with the phase scrambler plate. Although the phase scrambler plate was crudely made, the performance of the star tracker breadboard was greatly improved using the phase scrambler plate, instead of system defocus. If further developed, the phase scrambler plate may be added as a low-cost retroconversion to any objective lens to greatly improve quad-cell or CCD array tracking; applications include star trackers, laser metrology, laser machining optics, and surveying instrumentation.

Arild, Tor↗

NASA NTRS1989

Sustained load behavior of graphite/epoxy metal-lined pressure vessels for long-life space applications

Tests were performed on candidate graphite yarns for the overwraps to be used on the Space Station Freedom's pressure vessels. The objective was to determine the performance and ranking of these overwraps to ensure that sustained loads would not be a problem during their 30-yr life in space. Tests were conducted at high stress levels for short time periods on subscale composite bottles. The average delivered fiber stresses were determined from the measured burst pressures via SCI analysis that accounts for both geometry and the properties of the resin and yarn.

Babel, H. W.↗

NASA NTRS1990

Low-Noise, Long-Life, High-Gain Microchannel-Plate Glass

Dark noise reduced substantially without degrading other properties. Glass suitable for use as active material for microchannel plates (MCP's) free of constituents including significant amounts of radioactive isotopes.

Feller, W. Bruce↗

NASA NTRS1989

Small Displacement, Long Life On-Orbit Compressor Design and Fabrication

The focus is the generation of technology and fabrication of prototype hardware applicable to seven Space Station compressor system applications. The compressors are of the single acting reciprocating piston type and, in general, may be termed miniature in size compared with normal commercially available equipment. The initial technology development is focused on improved valve designs, and the control of pulsations and heating effects in order to increase compressor efficiency and reduce cycle temperatures, thus permitting significantly increased stage pressure ratios. The initial test compressor was successfully operated at pressure ratios of up to 50:1, and this significant extension of allowable pressure ratio will result in a reduction of the number of required stages and, hence, total hardware thereby reducing system weight and volume. These experiments have also identified the need to employ low shaft speeds, on the order of 250 to 500 rpm, to enhance heat transfer and increase life. The prototype compressor currently being designed, is to be driven by a low-speed brushless dc motor sealed in a case common to the compressor drive mechanism case. The compressor and motor case will communicate with stage suction pressure so that any minor gas leakage past the piston rings will be returned to the suction. Emphasis in this prototype design is being placed on simplicity, durability, commonality of components, and high efficiency.

Gerlach, C. R.↗

NASA NTRS1990

Low-Temperature CO-Oxidation Catalysts for Long-Life CO2 Lasers

Low-temperature CO-oxidation catalysts are necessary for closed-cycle pulsed CO2 lasers as well as for other applications, including air purification. The papers presented in this volume discuss several such catalysts, including information on catalyst preparation, techniques for enhancing catalyst performance, laboratory and laser test results, and mechanistic considerations.

Schryer, David R.↗

NASA NTRS1990

Pt/SnO2-based CO-oxidation catalysts for long-life closed-cycle CO2 lasers

Noble-metal/tin-oxide based catalysts such as Pt/SnO2 have been shown to be good catalysts for the efficient oxidation of CO at or near room temperature. These catalysts require a reductive pretreatment and traces of hydrogen or water to exhibit their full activity. Addition of Palladium enhances the activity of these catalysts with about 15 to 20 percent Pt, 4 percent Pd, and the balance SnO2 being an optimum composition. Unfortunately, these catalysts presently exhibit significant decay due in part to CO2 retention, probably as a bicarbonate. Research on minimizing the decay in activity of these catalysts is currently in progress. A proposed mechanism of CO oxidation on Pt/SnO2-based catalysts has been developed and is discussed.

Schryer, David R.↗

NASA NTRS1990

Mechanistic studies of the CO-oxidation reaction on catalysts for use in long-life CO2 lasers

The catalytic recombination of carbon monoxide and oxygen was studied under conditions expected to be present in a sealed E-beam CO2 laser system. These conditions are typically a gas inlet temperature of 60 C, a substoichiometric CO/O2 ratio of ca. 2.5/1 with an oxygen feed rate of ca. 5 micromoles/s, a carrier gas comprising He, N2 and CO2 in the ratio of 3:2:1, near atmospheric pressure and a gas velocity of 4 m/s. Heterogeneous catalysts, based on precious metal supported on tin oxide, have been coated onto ceramic monoliths and tested for catalytic activity and stability after a reduction/passivation step. Two catalyst systems have been chosen. These are Pt/Pd/SnO2 and Pt/Ru/SnO2. Under the conditions described above, a characteristic decline in catalytic activity is apparent for both systems, and exit gas temperature has been recognized as a sensitive parameter by which to monitor the activity changes. A semilogarithmic plot of exit temperature as a function of time has revealed two distinct processes connected with the decline in activity: one process is associated with reduction of the oxidized precious metal (at Site A), whilst the other is related to the formation and approach to steady-state of an active site at the metal/support interface (Site B).

Dawood, Talat↗