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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

Gas-Particle Interaction Model Development in Plume Surface Interaction Erosion and Cratering

The development of a predictive simulation capability for extra-terrestrial Plume Surface Interaction (PSI) environments is undertaken by the Fluid Dynamics Branch at NASA/MSFC under the Game Changing Development (GCD) Program funded by NASA’s Space Technology Mission Directorate (STMD). Predictive simulation capability for propulsive Martian and Lunar landing PSI requires accurate modeling of the complex high-speed plume impingement and resulting gas/particle-cloud and ejecta stream formation. Physics modeling gap analysis during formulation of the PSI project scope identified two particular phenomena of first order importance in gas-particle interactions that lacked existing modeling formulations. The first arises from the lack of models capturing the unsteady drag forces imparted on particles by the rapidly expanding supersonic compressible flow. The second addresses the fluctuating forces and dispersions imparted on both the particle and the fluid resulting from the interference and wake turbulence generated by close proximity particle clouds, dubbed the Particle Turbulent Kinetic Energy(PTKE). Their first order significance has been identified in experiments, but simulation models currently do not exist for either effect. The development of models and the eventual implementation into the Eulerian Gas-Granular Flow Solver (GGFS) simulation tools was constructed as one of four major tasks of the PSI project. In this process, data on particle kinetics and gas-particle interactions are collected from carefully designed experiments of particles embedded in jets. The effects observed in the experiments are then replicated in high-fidelity particle-resolved CFD simulations to inform the formulation of improvements to particle phase drag models for implementations in the more efficient Eulerian-Lagrangian CFD simulations. The resulting models are ultimately ported to the Eulerian-Eulerian models applied for most efficient simulations in PSI production application tools. This paper describes the activities and accomplishments of the past year in the gas-particle interaction modeling task of the PSI project.

Jeff West↗

Small Business Technology Enables Safer Lunar Landings & Longer Lunar Missions

Masten Space Systems leveraged NASA SBIR/STTR solicitations to identify and respond to challenges with establishing a sustainable presence on the Moon. The company partnered with the program to study the effects of rocket engine plume impingement and blast during lunar landings and launches, and to develop a metal oxidation warming system (MOWS) technology, resulting in $2.8 million in funding from the NASA Tipping Point program to enhance the capability of the MOWS technology. Masten participated in the NASA SBIR/STTR I-Corps training program to help identify commercial uses for these technologies.

Michael E Vinje↗

International Space Station Bipropellant Plume Contamination Model update for short thruster pulse widths

The International Space Station (ISS) Bipropellant Plume Contamination Model has been a vital tool for characterizing the thruster plume-induced contamination environment at the ISS but was not intended to be used for very short thruster pulse widths. This paper presents an updated model that ensures full start-up and shut-down phases are modeled for each thruster firing, when the majority of liquid phase contaminant mass is released. The updated ISS Bipropellant Plume Contamination Model prevents potential under-prediction of thruster plume-induced contamination due to visiting vehicle proximity operations and provides a way to take advantage of thruster start-up and shut-down performance data gathered during thruster test programs, if available.

thruster plumes↗

Autonomous Constrained Control for Arbitrary Thruster Configurations of Gimbaling Thrusters in SE(3)

In order to develop robust autonomy in spacecraft, it is desirable to develop methods for guiding and controlling arbitrarily-configured spacecraft with any combination of thrusters of various types, i.e. either static reaction control system thrusters and gimbaling thrusters. Scenarios in which autonomous selection of thrusters may be needed include the case of a stuck or inhibited thruster that restricts the motion of the vehicle, vehicles with changing mass properties such as logistics modules or tugs, or vehicles that have imposed constraints on thrusters during docking in order to avoid plume impingement on a space station or adjacent spacecraft. To that end, a spacecraft must be able to rapidly and autonomously reconfigure thruster firing histories and update guidance protocols in accordance with newly imposed constraints. In this paper, a methodology is presented that enables a spacecraft to autonomously select thrusters of any configuration and type in order to optimally match a desired 6-degree-of-freedom navigation and control within the special Euclidean SE(3) framework. The residual motion imposed by off-nominal thruster configurations or thrusters that are not fully controllable is identified by the spacecraft and solved for over time, both for static reaction control systems and for the case of gimbaling thrusters.

GN&C↗

Shock Tube Characterization of Laser Absorption Sensors for Combustion Measurements of Green Propellants

Chemical kinetic models for green spacecraft propulsion systems are needed to calculate efficiency, estimate toxic products, and mitigate plume impingement risks. Laser absorption spectroscopy (LAS) is a common technique used to measure time-resolved mole fraction for model validation. LAS was used to measure species-time history nitrous oxide (N2O) and carbon monoxide (CO) behind reflected shock waves. The diagnostics were implemented at the University of Central Florida high-pressure shock tube facility. A mixture of ethylene (0.002) and N2O (0.008) was diluted with argon gas (0.99) and shock heated 12 bar and temperatures from 1400 to 1600 K.

Marley A. Albright↗

Impact of Drift on the Vehicle Liftoff Acoustic Environments

During liftoff a vehicle can drift due to wind, nozzle gimbaling, fly away maneuver, etc... This drift can cause the exhaust plumes to impinge on the deck and cause the noise levels experienced by the vehicle to increase. A small increase in the plume impingement can have a dramatic effect on the noise levels when the vehicle is only a few nozzle diameters from the deck. As the vehicle lifts off the deck the increase in noise levels lessens as the plume impingement increases. Several scale model acoustic tests have been undertaken at Marshall Space Flight Center which had test cases that were used to define the relationship between drift and the noise levels experienced by the vehicle.

Kenny, Jeremy↗

The Effect of Impingement Angle on Bipropellant Thruster Plume Degradation of Spacecraft Materials

Unburned and partially combusted liquid propellant present in bipropellant thruster plumes can contaminate and damage external spacecraft materials. Microscopic impact features due to high-speed droplet impacts have been observed on space shuttle flight experiments and International Space Station (ISS) returned flight hardware. Analytical results have shown that particle impingement angle greatly affects surface damage, with normal impacts being the most severe and highly oblique impacts being more benign. The effect of thruster plume impingement angle on material degradation has now been further studied following a bipropellant thruster plume test performed at the high-vacuum plume test facility for chemical thrusters at DLR Göttingen, STG-CT. Several spacecraft material samples were exposed to the freely expanding pulsed thruster plume at a range of impingement angles (from 0 to 75 deg). Results of post-test evaluations and potential spaceflight applications are summarized.

Gateway↗

The Effect of Impingement Angle on Bipropellant Thruster Plume Degradation of Spacecraft Materials

Unburned and partially combusted liquid propellant present in bipropellant thruster plumes can contaminate and damage external spacecraft materials. Microscopic impact features due to high-speed droplet impacts have been observed on space shuttle flight experiments and International Space Station (ISS) returned flight hardware. Analytical results have shown that particle impingement angle greatly affects surface damage, with normal impacts being the most severe and highly oblique impacts being more benign. The effect of thruster plume impingement angle on material degradation has now been further studied following a bipropellant thruster plume test performed at the high-vacuum plume test facility for chemical thrusters at DLR Göttingen, STG-CT. Several spacecraft material samples were exposed to the freely expanding pulsed thruster plume at a range of impingement angles (from 0 to 75 deg). Results of post-test evaluations and potential spaceflight applications are summarized.

Gateway↗

The CLVTOPS Toolchain for NASA Space Launch System Liftoff Analysis and Post Flight Validation

This paper showcases the unique technical capabilities of the CLVTOPS multi-body flight dynamics toolchain developed by Marshall Space Flight Center (MSFC) for analyzing NASA’s Space Launch System (SLS) liftoff events. The CLVTOPS toolchain integrates high-fidelity simulations, geometric algorithms, advanced data analytics, and post-flight telemetry to demonstrate positive clearance between separating bodies and inform design decisions that enhance mission reliability. Proper liftoff separation is crucial to the success of the launch vehicle’s mission; vehicle impacts with the launch tower and supporting components incur a heightened risk of mission failure. For liftoff analysis, the CLVTOPS toolchain enables the integration of vehicle, launch pad, and environmental input models for the investigation of key clearance effectors. Furthermore, recent enhancements to the CLVTOPS toolchain allow for validation via photogrammetric trajectory reconstruction and plume pressure impingement estimation on the tower. The following sections will walk through the tool-chain, SLS liftoff ground rules and assumptions, key models, standard analysis, recent enhancements, and post-flight validation of the Artemis I mission liftoff event.

CLVTOPS↗

Comparison of Orbiter PRCS Plume Flow Fields Using CFD and Modified Source Flow Codes

The Space Shuttle Orbiter will use Reaction Control System (RCS) jets for docking with the planned International Space Station (ISS). During approach and backout maneuvers, plumes from these jets could cause high pressure, heating, and thermal loads on ISS components. The object of this paper is to present comparisons of RCS plume flow fields used to calculate these ISS environments. Because of the complexities of 3-D plumes with variable scarf-angle and multi-jet combinations, NASA/JSC developed a plume flow-field methodology for all of these Orbiter jets. The RCS Plume Model (RPM), which includes effects of scarfed nozzles and dual jets, was developed as a modified source-flow engineering tool to rapidly generate plume properties and impingement environments on ISS components. This paper presents flow-field properties from four PRCS jets: F3U low scarf-angle single jet, F3F high scarf-angle single jet, DTU zero scarf-angle dual jet, and F1F/F2F high scarf-angle dual jet. The RPM results compared well with plume flow fields using four CFD programs: General Aerodynamic Simulation Program (GASP), Cartesian (CART), Unified Solution Algorithm (USA), and Reacting and Multi-phase Program (RAMP). Good comparisons of predicted pressures are shown with STS 64 Shuttle Plume Impingement Flight Experiment (SPIFEX) data.

Rochelle, Wm. C.↗

Apollo experience report: Thermal protection from engine-plume environments

Portions of the combined Apollo spacecraft (the command and service module and the lunar module) are subjected to the impingement of hot exhaust gases from the various propulsion systems of the modules. The configurations of the vehicles and the sources of impinging engine plumes are described. A typical Apollo mission is outlined. Protection and design-verification methods are discussed. Finally, recommendations are made for future spacecraft programs.

Taylor, J. T.↗

Preparations for Laser Rayleigh Scattering Flow Visualization of Inert Ethane Plumes in PSI Environments at the NASA Langley 60-ft Vacuum Sphere

Understanding of the interaction between the plume and the regolith during powered descent are critical for reliable landings and to avoid damaging the vehicle or nearby infrastructure. To further study this complex flowfield, preparations are underway to describe the interrogation of an impinging ethane plume in lunar-relevant conditions within the 60-ft vacuum sphere at LaRC using Rayleigh diagnostics.

Flow Visualization↗

Impact of Drift on the Vehicle Liftoff Acoustic Environments

As a launch vehicle lifts off the pad, depending on the flyaway maneuver, it will drift away from the exhaust hole causing the plume(s) to impinge on the launch deck. This impingement on the deck creates acoustic sources and causes the noise levels on the vehicle to increase. The percentage of the plume which impinges on the deck can be calculated and related to sound pressure levels. Using this information, a delta dB can be calculated if the drift or flyaway maneuver for a specific vehicle changes during a program

Kenny, Jeremy↗

The simulation of high pressure hydrogen/oxygen rocket engines.

Initial experiments have established the feasibility of using a backward running detonation wave in a shock tube to produce the correct enthalpy and chemistry of the simulated combustion chamber gases. This technique produces plume Reynolds numbers higher than those achievable by any other known technique. The practical pressure limitations are being explored and detailed surveys of both single and multiple engine plumes and impingement data on a cylindrical body are being obtained. Facility details to allow safe handling of the high pressure hydrogen and oxygen up to a design chamber pressure of 20,000 psi are described.

Hopkins, H.↗