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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Characterization of the effects of different tempers and aging temperatures on the precipitation behavior of Al-Mg (5.25at.%)-Mn alloys

We investigated the effects of different tempers (H131 and H116) and different aging temperatures (50 and 70 °C) on the precipitation behavior of Al-Mg (5.25 at.%)-Mn (Al 5083) alloys aged for a long time (41 and 30 months) using electron backscatter diffraction(EBSD), scanning transmission electron microscopy(STEM), energy-dispersive X-ray spectroscopy(EDS), atom probe tomography (APT), and small angle neutron scattering (SANS). Results for the GP zones and β'' phases were found in Al 5083 H116 aged at 50 °C for 24 months using APT. EDS and SANS revealed that a phase transformation process from GP zones to β'/β phases occurred for precipitates formed in both Al 5083 H131 and H116 aged at 70 °C. The effective diffusion coefficient of Mg in Al 5083 H131 is 1.8 times of that in Al 5083 H116 aged at 70 °C. The precipitation process in Al 5083 H116 aged at 50 °C is much slower than that in the sample aged at 70 °C. Finally, we identified the coarsening process in Al 5083 H131 and H116 aged at 70 °C for > 9 months.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Heterogeneous microstructural evolution during hydrodynamic penetration of a high-velocity copper microparticle impacting copper

Microparticle hydrodynamic penetration (HDP) may be associated with the erosion regime in cold spray processing and other high-velocity impact events. Here, in an experimental approach where we can individually launch particles and study the impact sites, we explore copper microparticles impacted on copper substrates at velocities above 900 m/s where HDP begins. We lift cross-sectional lamellae from the impact sites with a focused-ion beam for further microstructural characterization using electron backscatter diffraction and scanning transmission electron microscopy. Due to the gradients of strain, strain rate, and temperature associated with HDP, heterogeneous microstructures result. The structural evolution processes observed include deformation twinning and multiple dislocation-mediated grain recrystallization mechanisms—geometric dynamic recrystallization (gDRX), discontinuous DRX (dDRX), and meta DRX (mDRX). The higher strains at the interface lead to the most significant structural changes and complex mechanisms. In contrast, there is a gradient to more conventional dislocation plasticity away from the interface (on either the particle or substrate side). Here, these microstructural observations are consistent with the deformation map for copper and extend the observations of impact-induced recrystallization across new regimes of behavior.

Cold spray process↗
NASA NTRS1993

Burn rates of TiH2/KClO4/Viton and output testing of NASA SKD26100098-301 pressure cartridges

The burn rates of the pyrotechnic TiH2/KClO4/Viton with a mass ratio of 30/65/5 have been measured as a function of pressure in nitrogen up to 312 MPa(45 Kpsi). The burn rates were fit to R = a pn, with a = 2.055 cm/sec/MPan and n = 0.472 between 0.15 MPa (22 psi) and 21.6 MPa (3.13 Kpsi) and a = 4.38 cm/sec/MPan and n = 0.266 between 70 MPa (10.15 Kpsi) and 312 MPa (45.25 Kpsi). The decrease in slope at the higher pressures is attributed to a diffusion limited reaction. No acoustically driven flame instabilities or large conductive-to-convective burn transitions were observed. Solid reaction products were analyzed by x-ray diffraction and scanning electron microscopy (SEM). X-ray diffraction detected only TiO2 and KC1. SEM showed that the particle size of the reaction products increased as the nitrogen pressure increased. There were no anomalous characteristics of the burn of this pyrotechnic that could be interpreted as a cause of the o-ring blow-by problem in the forward shear bolt assembly. Three NASA SKD26100098-301 pressure cartridges were fired into a fixed volume vessel that was sealed with an O-ring. A maximum pressure of 181.7 MPa(26,350 psi) was reached in around 100 ,mu sec for two shots fired into a volume of 16.3 cm3(0.996 in3). A maximum pressure of 33,460 psi was reached for one shot fired into a volume of 9.55 cm3(0.583 in3). The O-ring burned through on one shot in the larger volume and leaked on the other two thereby simulating the effects of an O-ring leak. The results imply that the piston in the shear bolt assembly would receive a large impulse even if there was a leak in an O-ring seal.

Holy, John A.↗
DOE OSTI2025

Valence Electron Distributions from Sub-Angstrom Convergent Beam Electron Diffraction

Modern aberration-corrected scanning transmission electron microscopes can acquire four-dimensional data sets (“4D STEM”) by recording convergent beam electron diffraction (CBED) patterns, using precisely positioned, sub-angstrom probes. Here, we demonstrate that these patterns can probe the site symmetry, atomic displacements, and valence electron distributions at individual atomic columns. To this end, 4D STEM CBED patterns were acquired from SrTiO 3 single crystals and compared with patterns calculated using scattering potentials derived from density functional theory. Here, we show that an aspherical valence electron charge build-up at the oxygen sites causes intensity asymmetries in the low-angle scattering portion of the patterns. Using strained SrTiO 3 films containing subtle polar displacements within nanometer-sized domains, it is shown that the high-angle scattering portion in each pattern is sensitive to atomic displacements.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Bainitic Microstructure on Ballistic Performance of Armour Steel Weld Metal Using Developed High Ni-Coated Electrode

Welding of armour steel has gained significant importance during the past few years as recent civilian and military requirements demand weld metal properties matching with base metal having good ballistic performance along with high strength and toughness at − 40 °C as per specification. The challenge of armour steel welding therefore lies in controlling the weld metal composition which is strongly dependent on welding electrode/consumables, resulting in desired weld microstructure consisting of lower bainite along with retained austenite. The performance of butt-welded armour steel joints produced by the developed electrodes was evaluated using tensile testing, ballistic testing, impact toughness at room temperature and subzero temperature. Microstructures of weld metals are exclusively characterized by x-ray diffraction technique, scanning electron microscope and transmission electron microscopy with selected area diffraction pattern. Experimental results show that weld metal with relatively lower carbon, higher manganese and lower nickel content was attributed to lower bainite with film type of retained austenite may be considered as a most covetable microstructure for armour steel weld metal.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Microstructure, texture, and mechanical properties of friction stir welded commercial brass alloy

Microstructural evolution during friction stir welding of single-phase brass and corresponding mechanical properties were investigated. For this purpose, 2 mm thick brass plate was friction stir welded at a rotational speed of 450 rpm and traverse speed of 100 mm/min. The microstructure of the joint was studied using optical microscopy, scanning electron microscopy equipped with electron back scattered diffraction system, and scanning transmission electron microscopy. The mechanical properties were measured using hardness and tensile tests. The formation of subgrains and their transformation into new grains in conjunction with existence of A{sub 1}{sup ⁎}, A{sub 2}{sup ⁎} and C texture components revealed that the continuous dynamic recrystallization plays a dominant role in the microstructural evolution. However, grain boundary bulging, along with the formation of twin boundaries, and presence of the G texture component showed that the discontinues dynamic recrystallization may participate in the new grain formation. Furthermore, the different strengthening mechanisms, which caused the higher strength of the joint, were discussed. - Highlights: •Microstructural evolution during FSW of a single phase brass was investigated. •CDRX and DDRX were the main mechanisms of the grain structure formation during FSW. •GDRX and SRX were not contributed in grain structure formation. •The lamellas TBs were formed in the SZ of the joints. •Grain boundary, dislocation, and texture effects resulted in higher strength.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Preparation of Cu–Fe–O thin films via post oxidation of iron/copper bilayers: structural, optical and electrical properties

Cu–Fe–O thin films were prepared via vacuum thermal evaporation of Fe and Cu after what the obtained bilayer Fe\Cu was annealed in free air at different temperatures during 2 h. The obtained Cu–Fe–O thin films were characterized using X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), electrical and spectrophotometric measurements. X-ray diffraction (XRD) analysis revealed the presence of Fe{sub 2}O{sub 3}, CuO and CuFeO{sub 2} phases. Cu–Fe–O thin films exhibit rough surfaces by analyzing the film morphologies by scanning electron microscopy. Energy dispersive spectroscopy (EDS) technique was used to evaluate Cu–Fe–O thin films stoichiometry. The optical properties reveal that the absorption coefficient of Cu–Fe–O thin films is larger than 10{sup 5} cm{sup −1} and two optical direct band gaps in the range 1.65–2.2 eV were found. The Wemple and DiDomenico model was used to study the dispersion of the refractive index in terms of the single oscillator model. So, optical parameters such as refractive index, extinction coefficient, oscillator energy and dispersion energy were calculated. In addition and by using the model of Spitzer and Fan, the electrical free carrier susceptibility and the carrier concentration on the effective mass ratio were evaluated. All the samples present relatively high electrical resistivity.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of sucrose on foaming and melting behavior of a low-activity waste melter feed

Reductants, such as sucrose, are added to nuclear waste melter feeds containing high fractions of nitrates and nitrites to reduce excessive foaming during feed-to-glass conversion and to decrease sulfate segregation and increase technetium retention. The sucrose effect on foaming and melting reactions during the conversion was examined using the feed volume expansion, thermogravimetric analysis, evolved gas analysis, X-ray diffraction, and scanning electron microscopy with energy dispersive X-ray spectrometry. Different sucrose additions were used to vary the carbon to nitrogen (C/N) ratio in the melter feed. As C/N ratio increased, the extent of foaming decreased and N2/NO ratio increased in the gas phase evolved. Significant foam suppression, rapid gas release at approximately 250°C, and reduction of transition metal oxides were observed at C/N > 1.1.

Appel, Connor J.↗
DOE OSTI2026

Data for Magnetic Anisotropy due to Localized Structural Defects in Strained Yttrium Iron Garnet Thin Films

This dataset contains electron microscopy, magnetic, and X-ray diffraction characterization data for YIG/YSGG thin films associated with the manuscript "Magnetic anisotropy due to localized structural defects in strained yttrium iron garnet thin films". Characterizations include: scanning electron nano diffraction (SEND, or 4D-STEM), dark field transmission electron microscopy (DF-TEM), energy dispersive X-ray spectroscopy (EDS), ferrimagnetic resonance (FMR), superconducting quantum interference device (SQUID), scanning transmission electron microscopy (STEM), X-ray diffraction (XRD).

Electron microscopy↗
DOE OSTI2018

Sol-gel preparation and characterization of Er3+ doped TiO2 luminescent nanoparticles

Highlights: • Sol-gel derived Er{sup 3+} doped TiO{sub 2} nanoparticles for potential use in solar cells and bio imaging. • Influence of Er{sup 3+} doping into TiO{sub 2} with various Er{sup 3+} concentration on structural, optical, and luminescence properties. • Down-and up-conversion luminescence behaviour of Er{sup 3+} doped titanium dioxide. - Abstract: The present paper reports on down-and up-conversion luminescence behaviour of sol-gel derived erbium doped titanium dioxide with anatase structure. Through combined structural, optical and electron microscope analysis, effective and influence of Er{sup 3+} doping into TiO{sub 2} lattice has been demonstrated using X-Ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), and optical reflectance spectra. XRD results showed only anatase diffraction peaks of TiO{sub 2}, indicating the formation of a pure anatase phase even after Er{sup 3+} incorporation into TiO{sub 2} lattice. Selected Area Electron Diffraction (SAED) confirmed that the synthesized TiO{sub 2} nanoparticles are polycrystalline in nature which correlated well with XRD findings. Upon excitation at 320 nm, two down-conversion contributions at 378 nm and 435 nm attributed to indirect band gap and defect-related emissions, respectively were observed from both pure and Er{sup 3+} doped TiO{sub 2} nanoparticles. On the other hand, strong green up-conversion emission centred at 544 nm ascribed to {sup 4}S{sub 3/2 }→ {sup 4}I{sub 15/2} transition of Er{sup 3+} was observed under 980 nm laser excitation for all Er{sup 3+} doped TiO{sub 2} samples. This result analysis brings insight on understanding of structural, optical and luminescence properties of Er{sup 3+} doped TiO{sub 2} nanoparticles for use in solar cells and bio imaging devices.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2024

Intercalation-Induced Topotactic Phase Transformation of Tungsten Disulfide Crystals

Recent research has demonstrated the potential for topological superconductivity, anisotropic Majorana bound states, optical nonlinearity, and enhanced electrochemical activity for transition metal dichalcogenides (TMDs) with a 2M structure. These unique TMD compounds exhibit metastability and, upon heating, undergo a transition to the thermodynamically stable 2H phase. The 2M phase is commonly made at high temperatures using traditional solid-state methods, and this metastability further complicates the growth of large 2M WS 2 crystals. Herein, a novel synthetic method was developed, focusing on a molten salt reaction to synthesize large 2H crystals and then inducing transformation to the 2M phase through intercalation and thermal treatment. The 2H crystals were intercalated via a room-temperature sodium naphthalenide solution, producing a previously unreported Na-intercalated 2H WS 2 phase. Thermal heating was required to facilitate the phase transition to the intercalated 2M crystal structure. This phase transition was studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), selected area electron diffraction (SAED), electron dispersive X-ray spectroscopy (EDS), and Raman spectroscopy, which confirmed the synthesis of the intercalated 2M phase. Upon deintercalation, crystal and powder samples showed superconductivity with a T c of 8.6–8.7 K, similar to previously reported values. The generality of this process was further demonstrated using alkali metal triethyl borohydride to intercalate 2H WS 2 and produced the desired 2M phase. This novel synthetic method has broad implications for discovering metastable phases in other TMD families and layered materials. Furthermore, separation of the intercalation and phase transition also has the potential to allow for large-scale synthesis of this technologically important phase with greater control over each step of the reaction.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Study on the Deformation Homogeneity and Electrical Conductivity in Co-Cr-Ni-Mo Wires Drawn with Different Drawing Practices

This study investigates the influence of cold wire drawing practices namely full die drawing (FDD) and half die drawing (HDD) on the deformation homogeneity in Co-35Ni-20Cr-10Mo alloy (MP35N) wires which are used for manufacturing implantable medical products. The inhomogeneous factor was used to assess the level of inhomogeneity in the wires, and electrical conductivity was measured on the wires, after drawn to different cold work (CW) reductions and with different drawing practices. Electron beam scattered diffraction, field emission scanning electron microscope and transmission electron microscope characterization were performed on the wire samples to correlate the mechanical and electrical properties to their texture and grain size. The results of this study conclude that the wires drawn with the FDD practice exhibited homogenous deformation, uniform microstructural and hardness gradient across the wire when compared to HDD wires. The electrical conductivity of the HDD-drawn wires was higher than the FDD wires and the level of inhomogeneity and the variation of conductivity decreased with the increase in CW.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Application of Nano-Indentation Test in Estimating Constituent Phase Properties for Microstructure-Based Modeling of Multiphase Steels

For multiphase advanced high strength steels (AHSS), the constituent phase properties play a crucial role in determining the overall mechanical behaviors. Therefore, it is important to accurately measure/estimate the constituent phase properties in the research of AHSS. In this study, a new nanoindentation-based inverse method that we developed was adopted in estimating the phase properties of a low alloy Quenching and Partitioning (Q&P) steel. A microstructure-based Finite Element (FE) model was also generated based on the Electron BackScatter Diffraction (EBSD) and Scanning Electron Microscopy (SEM) images of the Q&P steel. The phase properties estimated from nanoindentation were first compared with those estimated from in-situ High Energy X-Ray Diffraction (HEXRD) test and, then, employed in the generated FE model to examine whether they can be appropriately used as the input properties for the model. The results show that the estimated phase properties from the inverse method are similar to those from HEXRD, and that the Ultimate Tensile Strength (UTS) and Uniform Elongation (UE) predicted from the FE model based on the estimated phase properties are also similar to those of tensile experiment of the Q&P steel. Based on the results in this study, the nanoindentation-based inverse method appears to be a viable way in determining the phase properties of complex multiphase steels with submicrometer grain sizes.

Cheng, Guang↗
DOE OSTI2018

Effects of annealing parameters on microstructural evolution of a typical nickel-based superalloy during annealing treatment

Highlights: • Adopting an annealing treatment after deformation can improve the homogeneity of microstructure. • Heterogeneous grains become homogeneous firstly, and then heterogeneous with increasing annealing time. • The optimum annealing parameters are the temperature of 980 °C and the time of 10 min. - Abstract: It is usually one of important goals to obtain the homogeneous microstructure for forgings by hot working, such as hot die forging. However, there is always a large inhomogeneous deformation in die forgings during hot deformation. It often results in an inhomogeneous microstructure of forging due to the different dynamic recrystallization (DRX) fractions and grain sizes in different strain regions. In this study, a method was proposed to improve the homogeneity of deformed microstructure by annealing treatment. The microstructural evolution of a typical nickel-based superalloy during annealing treatment has been investigated. The Optical Microscope (OM), Electron Backscatter Diffraction (EBSD) and Scanning Electron Microscope (SEM) technologies were applied to observe microstructures. It is found that adopting an annealing treatment after deformation can effectively improve the homogeneity of microstructure due to the static recrystallization. There is an incubation period which is not less than 5 min for the occurrence of static recrystallization. The initial heterogeneous grains become homogeneous firstly, and then heterogeneous again when the annealing time is increased from 5 to 30 min. The deformation accelerates the dissolution of delta phase in annealing treatment. The fraction of delta phase decreases at the early stage of annealing whether the temperature exceeds the solution temperature. Based on a comprehensive consideration of all factors, the optimum annealing parameters, which are the temperature of 980 °C and the time of 10 min, have been obtained.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Synthesis of high aspect ratio ZnO nanowires with an inexpensive handcrafted electrochemical setup

In this work, high aspect ratio zinc oxide nanowires are synthesized using templated one-step electrodeposition technique. Electrodeposition of the nanowires is done using a handcrafted electronic system. Nuclear track-etched polycarbonate membrane is used as a template to form the high aspect ratio nanowires. The result of X-ray diffraction and scanning electron microscopy shows that nanowires with a good crystallinity and an aspect ratio of more than 30 can be achieved in a suitable condition. The height of electrodeposited nanowires reaches to about 11 μm. Based on the obtained results, high aspect ratio ZnO nanowires can be formed using inexpensive electrodeposition setup with an acceptable quality.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Growth of Textured Au–Fe/Fe Hybrid Nanocrystals on Oxidized Silicon Surface

We present in this report the route to produce highly-textured Au{sub 3}Fe(111)/Fe(110) hybrid nanocrystals on an amorphous surface of SiO{sub 2}/Si by molecular beam epitaxy. By controlling the quantity of Au atoms deposited onto the SiO{sub 2}/Si it is possible to tune the average lateral size of resultant Au–Fe hybrid nanocrystals from 10–20 nm up to 100–150 nm at the same Fe nominal thickness deposited. This process is sensitive to the initial density and size of Au islands. Examination of Au–Fe hybrid nanocrystals obtained was carried out using X-ray diffraction, transmission and scanning electron microscopy, reflection high energy electron diffraction, and Kerr effect methods.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2017

Size Effects on Deformation and Fracture of Scandium Deuteride Films.

Metal hydride films have been observed to crack during production and use, prompting mechanical property studies of scandium deuteride films. The following focuses on elastic modulus, fracture, and size effects observed in the system for future film mechanical behavior modeling efforts. Scandium deuteride films were produced through the deuterium charging of electron beam evaporated scandium films using X-ray diffraction, scanning Auger microscopy, and electron backscatter diffraction to monitor changes in the films before and after charging. Scanning electron microscopy, nanoindentation, and focused ion beam machined micropillar compression tests were used for mechanical characterization of the scandium deuteride films. The micropillars showed a size effect for flow stress, indicating that film thickness is a relevant tuning parameter for film performance, and that fracture was controlled by the presence of grain boundaries. Elastic modulus was determined by both micropillar compression and nanoindentation to be approximately 150 GPa, Fracture studies of bulk film channel cracking as well as compression induced cracks in some of the pillars yielded a fracture toughness around 1.0 MPa-m1/2. Preliminary Weibull distributions of fracture in the micropillars are provided. Despite this relatively low value of fracture toughness, scandium deuteride micropillars can undergo a large degree of plasticity in small volumes and can harden to some degree, demonstrating the ductile and brittle nature of this material

Teresi, C. S.↗