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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Comparative study of structure formation and mechanical behavior of age-hardened Ti–Nb–Zr and Ti–Nb–Ta shape memory alloys

This work sets out to study the peculiar effects of aging treatment on the structure and mechanical behavior of cold-rolled and annealed biomedical Ti–21.8Nb–6.0Zr (TNZ) and Ti–19.7Nb–5.8Ta (TNT) (at.%) shape memory alloys by means of transmission electron microscopy, X-ray diffractometry, functional fatigue and thermomechanical testing techniques. Dissimilar effects of aging treatment on the mechanical behavior of Zr- and Ta-doped alloys are explained by the differences in the ω-phase formation rate, precipitate size, fraction and distribution, and by their effect on the alloys' critical stresses and transformation temperatures. Even short-time aging of the TNZ alloy leads to its drastic embrittlement caused by “overaging”. On the contrary, during aging of the TNT alloy, formation of finely dispersed ω-phase precipitates is gradual and controllable, which makes it possible to finely adjust the TNT alloy functional properties using precipitation hardening mechanisms. To create in this alloy nanosubgrained dislocation substructure containing highly-dispersed coherent nanosized ω-phase precipitates, the following optimum thermomechanical treatment is recommended: cold rolling (true strain 0.37), followed by post-deformation annealing (600 °C, 15–30 min) and age-hardening (300 °C, 30 min) thermal treatments. It is shown that in TNT alloy, pre-transition diffraction effects (diffuse reflections) can “mask” the β-phase substructure and morphology of secondary phases. - Highlights: • TNZ alloy is characterized by much higher ω-phase precipitation rate than TNT alloy. • Difference in precipitation rates is linked to the difference in Zr and Ta diffusion mobility. • Aging of nanosubgrained TNZ alloy worsens its properties irrespective of the aging time. • Aging time of nanosubgrained TNT alloy can be optimized to improve its properties.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Coexisting Multiple Martensites in Ni 57-x Mn 21+x Ga 22 Ferromagnetic Shape Memory Alloys: Crystal Structure and Phase Transition

A comprehensive study of the crystal structure and phase transition as a function of temperature and composition in Ni 57–x Mn 21+x Ga 22 (x = 0, 2, 4, 5.5, 7, 8) (at. %) magnetic shape memory alloys was performed by a temperature-dependent synchrotron X-ray diffraction technique and transmission electron microscopy. A phase diagram of this Ni 57–x Mn 21+x Ga 22 alloy system was constructed. The transition between coexisting multiple martensites with monoclinic and tetragonal structures during cooling was observed in the Ni 51.5 Mn 26.5 Ga 22 (x = 5.5) alloy, and it was found that 5M + 7M multiple martensites coexist from 300 K to 160 K and that 5M + 7M + NM multiple martensites coexist between 150 K and 100 K. The magnetic-field-induced transformation from 7M martensite to NM martensite at 140 K where 5M + 7M + NM multiple martensites coexist before applying the magnetic field was observed by in situ neutron diffraction experiments. The present study is instructive for understanding the phase transition between coexisting multiple martensites under external fields and may shed light on the design of novel functional properties based on such phase transitions.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Large reversible magnetocaloric effect in a Ni-Co-Mn-In magnetic shape memory alloy

Reversibility of the magnetocaloric effect in materials with first-order magnetostructural transformation is of vital significance for practical magnetic refrigeration applications. Here, we report a large reversible magnetocaloric effect in a Ni 49.8 Co 1.2 Mn 33.5 In 15.5 magnetic shape memory alloy. A large reversible magnetic entropy change of 14.6 J/(kg K) and a broad operating temperature window of 18 K under 5 T were simultaneously achieved, correlated with the low thermal hysteresis (-8 K) and large magnetic-field-induced shift of transformation temperatures (4.9 K/T) that lead to a narrow magnetic hysteresis (1.1 T) and small average magnetic hysteresis loss (48.4 J/kg under 5 T) as well. Furthermore, a large reversible effective refrigeration capacity (76.6 J/kg under 5 T) was obtained, as a result of the large reversible magnetic entropy change, broad operating temperature window, and small magnetic hysteresis loss. We conclude the large reversible magnetic entropy change and large reversible effective refrigeration capacity are important for improving the magnetocaloric performance, and the small magnetic hysteresis loss is beneficial to reducing energy dissipation during magnetic field cycle in potential applications.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Exploring electrical conductivity anomalies across the martensite transition in Fe{sub 7}Pd{sub 3} ferromagnetic shape memory alloys: Experiments and ab-initio calculations

Conductivity in Fe{sub 7}Pd{sub 3} is characterized by an anomalous increase when traversing the face–centered–cubic (fcc) austenite to face–centered–tetragonal (fct) martensite transition, contrary to most other conventional and ferromagnetic shape memory alloys. Experiments on molecular– beam–epitaxy–grown single crystals indicate a resistivity change of ≈20% during the transformation on top of a quadratic temperature dependence reaching up to room temperature. The physical foundations of residual resistivity changes along the full Bain path are addressed by a Kubo– Greenwood approach within the framework of density functional theory. To do so, a concept to reliably extract the DC conductivities is proposed that yields reproducible results consistent with experiments. Finding that conductivity peaks in the fct phase, we identify a large density of states paired with high velocities at the Fermi level in the majority spin sub–bands in presence of minimum s–d electron scattering as underlying physical origin.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Achieving Superior Two-Way Actuation by the Stress-Coupling of Nanoribbons and Nanocrystalline Shape Memory Alloy

Inspired by the driving principle of traditional bias-type two-way actuators, we developed a novel two-way actuation nanocomposite wire in which a massive number of Nb nanoribbons with ultra-large elastic strains are loaded inside a shape memory alloy (SMA) matrix to form a continuous array of nano bias actuation pairs for two-way actuation. The composite exhibits a two-way actuation strain of 3.2% during a thermal cycle and an actuation stress of 934 MPa upon heating, which is about twice higher than that (~500 MPa) found in reported two-way SMAs. Upon cooling, the composite shows an actuation stress of 134 MPa and a mechanical work output of 1.08*106 J/ m3, which are about three and five times higher than that of reported two-way SMAs, respectively. It is revealed that the massive number of Nb nanoribbons in compressive state provides the high actuation stress and high work output upon cooling and the SMA matrix with high yield strength offers the high actuation stress upon heating. Compared to traditional bias-type two-way actuators, the two-way actuation composite with small volume and simple construct is in favour of the miniaturization and simplification of actuators.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Influence of Thermomechanical Treatment on Structural-Phase Transformations and Mechanical Properties of the Cu–Al–Ni Shape-Memory Alloys

Using the methods of optical and electron microscopy and electron and X-ray diffraction analyses, the influence of thermomechanical treatment on the mechanical properties, average grain size, and structural and phase transformations is investigated in the Cu–Al–Ni triple alloys exhibiting a shape memory effect. In the alloys under study with a fixed content of 3wt% Ni the concentration of aluminum was varied from 9 to 14 wt%. It is shown that in the alloys subjected to thermal treatment, including forging and homogenizing annealing using controlled recrystallization in the austenitic state followed by quenching, the grain-boundary disintegration and segregation disappear. It is found out that the microstructure of the alloys in the hot-forged and hardened states with the content of aluminum 9–10 wt%. consists of the grains of the average dimensions within 60–80 μm, with the content of aluminum 10–12 wt% – 100–350 μm, while in the alloys with the content of aluminum up to 14 12 wt% the average grain size reaches 1 mm. According to the data of mechanical testing at room temperature, with a decrease in the content of aluminum the ultimate tensile strength (σ{sub UTS}), the yield strength (σ{sub М}) and the relative elongation (δ) increase. An improvement of the mechanical properties of the alloys is attributed to the grain structure refinement of the β{sub 2}-austenite and package substructure of the β'{sub 1}-and γ'{sub 1}-martensites as the content of aluminum in the alloys decreases. For instance, in the fine-grained alloys containing 9.2 and 9.5 wt% Al the value of relative elongation remains at a high level (>10%), while for the other alloys with 10–14 wt% Al it does not exceed 5%. As the content of aluminum in the alloys decreases, the character of the specimen fracture under uniaxial tension changes (from brittle to ductile).

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Martensite crystal structure in Ru-based high temperature shape memory alloys

Highlights: • A three level twinned microstructure is recognized in the β″ phase. • Wavy contrast boundaries which are typical for translation interfaces • Displacements are translations of tetragonal β′ phase, lost during transformation. • Six times bigger monoclinic cell is characterized by the disappearance of 5 translations. - Abstract: High temperature shape memory alloys RuNb and RuTa were investigated by X-ray diffraction in order to determine the structure of the low temperature β” martensite. Powder X-ray diffraction and Rietveld analysis confirm the monoclinic symmetry and allow a precise determination of the atom positions. The low temperature microstructure is the result of a martensitic transformation from a tetragonal β′ martensite. The analysis of how it is controlled by the space groups of the two phases and by their relative orientation is performed by transmission electron microscopy. A three level twinned microstructure is recognized in the β” phase. The investigation at the smallest scale twins reveals the presence of wavy contrast boundaries which are typical for translation interfaces. High resolution transmission electron microscopy images, accompanied by phase contrast imaging analysis, have been used to determine the translation vectors associated to the interfaces. These displacements are the translations of the tetragonal β′ phase which are lost during the transformation. The combination of X-ray diffraction and transmission electron microscopy investigation allows the suggestion of a global distortion mechanism that explains the atomic displacements in the β” form.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Study of the microstructure evolution of heat treated Ti-rich NiTi shape memory alloy

Martensitic evolution in Ti-rich NiTi alloy, Ti50.5Ni49.5, has been investigated as a function of annealing, solution treatment and a combination thereof and a detailed electron microscopic investigation carried out. Self-accommodated martensite plates resulted in all heat treated samples. Martensitic < 011 > type II twins, which are common in NiTi shape memory alloys, was found in both as-received and heat-treated samples. Solution treated samples, additionally, showed {11-1} type I twinning was also found in samples that have been annealed after solution-treatment. Another common feature of the microstructure in both as-received and heat treated samples is the formation of Ti{sub 2}Ni precipitates. The size, number and dispersions of these precipitates can be controlled by resorting to a suitable heat treatment e.g. solution treatment.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructures, Martensitic Transformation, and Mechanical Behavior of Rapidly Solidified Ti-Ni-Hf and Ti-Ni-Si Shape Memory Alloys

In this work, the microstructure and mechanical properties of rapidly solidified Ti{sub 50−x/2}Ni{sub 50−x/2}Hf{sub x} (x = 0, 2, 4, 6, 8, 10, and 12 at.%) and Ti{sub 50−y/2}Ni{sub 50−y/2}Si{sub y} (y = 1, 2, 3, 5, 7, and 10 at.%) shape memory alloys (SMAs) were investigated. The sequence of the phase formation and transformations in dependence on the chemical composition is established. Rapidly solidified Ti-Ni-Hf or Ti-Ni-Si SMAs are found to show relatively high yield strength and large ductility for specific Hf or Si concentrations, which is due to the gradual disappearance of the phase transformation from austenite to twinned martensite and the predominance of the phase transformation from twinned martensite to detwinned martensite during deformation as well as to the refinement of dendrites and the precipitation of brittle intermetallic compounds.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Giant and reversible room-temperature magnetocaloric effect in Ti-doped Ni-Co-Mn-Sn magnetic shape memory alloys

The practical applications of magnetocaloric materials for magnetic refrigeration require not only large magnitude but also reversibility, as well as room-temperature operating temperature, of the magneto caloric effect. However, it is a complex problem to simultaneously meet these demands in the Heusler-type Ni-(Co)-Mn-X (X = In, Sn, Sb, Ga) magnetic shape memory alloys which are a promising candidate for magnetocaloric materials, owing to the interdependence of magnetostructural transformation parameters. In this work, through synergic tuning of magnetostructural transformation parameters via alloying with Ti in Ni 42-x Ti x Co 9 Mn 39 Sn 10 alloys, we achieved a large reversible room-temperature magnetocaloric effect. By alloying with a proper amount of Ti, the martensitic transformation temperature was brought down to room temperature and the sensitivity of transformation temperature to magnetic field change was greatly enhanced with the transformation entropy change still remaining a large value, while the thermal hysteresis and the transformation interval only slightly increased. Thus, the field required to induce the complete and reversible transformation was significantly reduced. As a result, a large reversible room-temperature magnetic entropy change ΔS m of 18.7 J kg -1 K -1 under 5 T was achieved in the Ni 41 Ti 1 Co 9 Mn 39 Sn 10 alloy. This is the first report on reversibleΔS m in Ni-Mn-Sn-based Heusler alloys and the ΔS m we achieved represents the highest reversible ΔS m under 5 T reported heretofore in Ni-Mn-based Heusler alloys. Furthermore, the Ni 41 Ti 1 Co 9 Mn 39 Sn 10 alloy shows good compressive properties and stable martensitic transformation during thermal cycling, beneficial for potential magnetocaloric applications. This study is instructive for the development of high-performance magnetocaloric materials for room-temperature magnetic refrigeration.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Processability and Material Behavior of NiTi Shape Memory Alloys Using Wire Laser-Directed Energy Deposition (WL-DED)

Utilizing additive manufacturing (AM) techniques with shape memory alloys (SMAs) like NiTi shows great promise for fabricating highly flexible and functionally superior 3D metallic structures. Compared to methods relying on powder feedstocks, wire-based additive manufacturing processes provide a viable alternative, addressing challenges such as chemical composition instability, material availability, higher feedstock costs, and limitations on part size while simplifying process development. This study presented a novel approach by thoroughly assessing the printability of Ni-rich Ni55.94Ti (Wt. %) SMA using the wire laser-directed energy deposition (WL-DED) technique, addressing the existing knowledge gap regarding the laser wire-feed metal additive manufacturing of NiTi alloys. For the first time, the impact of processing parameters—specifically laser power (400–1000 W) and transverse speed (300–900 mm/min)—on single-track fabrication using NiTi wires in the WL-DED process was examined. An optimal range of process parameters was determined to achieve high-quality prints with minimal defects, such as wire dripping, stubbing, and overfilling. Building upon these findings, we printed five distinct cubes, demonstrating the feasibility of producing nearly porosity-free specimens. Notably, this study investigated the effect of energy density on the printed part density, impurity pick-up, transformation temperature, and hardness of the manufactured NiTi cubes. The results from the cube study demonstrated that varying energy densities (46.66–70 J/mm3) significantly affected the quality of the deposits. Lower to intermediate energy densities achieved high relative densities (>99%) and favorable phase transformation temperatures. In contrast, higher energy densities led to instability in melt pool shape, increased porosity, and discrepancies in phase transformation temperatures. These findings highlighted the critical role of precise parameter control in achieving functional NiTi parts and offer valuable insights for advancing AM techniques in fabricating larger high-quality NiTi components. Additionally, our research highlighted important considerations for civil engineering applications, particularly in the development of seismic dampers for energy dissipation in structures, offering a promising solution for enhancing structural performance and energy management in critical infrastructure.

Dabbaghi, Hediyeh↗
DOE OSTI2018

Simultaneously achieved large reversible elastocaloric and magnetocaloric effects and their coupling in a magnetic shape memory alloy

Large reversible caloric effects covering a broad temperature region are essential for high-efficiency and environment-friendly solid-state caloric refrigeration that can potentially replace the traditional vaporcompression-based cooling technology. Here, we report the simultaneously achieved large reversible magnetocaloric and elastocaloric effects in a Ni 43 Co 6 Mn 40 Sn 11 magnetic shape memory alloy. A reversible near-room-temperature magnetic entropy change Δ S m of as high as 19.3 J kg –1 K –1 under 5 T was experimentally obtained and the corresponding adiabatic temperature change Δ T ad was estimated to be 7.7 K. Meanwhile, a large reversible elastocaloric effect with a directly measured Δ T ad up to 7.1 K was attained. The elastocaloric effect exhibits high cyclic stability with no apparent degradation during 380 cycles of loading and unloading. Furthermore, we propose and demonstrate the utilization of the multicaloric approach under the coupled uniaxial stress and magnetic field to enlarge the refrigeration temperature region of reversible caloric effects. By combining the reversible magnetocaloric and elastocaloric effects and the reversible multicaloric effect under the coupling of uniaxial stress and magnetic field in the hysteresis region, large reversible caloric effects covering a broad temperature region from 257 K to 383 K can be obtained. Finally, this study may pave the way for designing advanced caloric materials with cyclically stable and reversible large caloric effects and wide refrigeration temperature region for solid-state refrigeration.

36 MATERIALS SCIENCE↗
DOE OSTI2024

A crystal-plasticity-informed Gaussian Process Regression model to capture anisotropy in single crystal shape memory alloys

This work presents a machine learning (ML) framework that model the anisotropic actuation responses in a shape memory alloy. A Gaussian Process Regression (GPR) based ML model is trained on a set of different crystal orientations subjected to different actuation conditions. The training employed thermo-mechanical responses from a crystal-plasticity model that captures phase-transformation, stress-induced plasticity, and transformation-induced plasticity. Further, on training the GPR-ML model at fixed stress level for different orientations, it captured the thermo-mechanical responses accounting for the anisotropy, and predicted responses for new orientations with good accuracy. The GPR-ML model is able to capture the transformation temperature variations even when trained using multiple stress levels, and the transformation strain showed significant deviations. The developed GPR-ML model gave reasonable predictions for an unexplored sample set of orientations and loading conditions.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Shock-induced transformation of nitinol shape memory alloy: Effect of stress state on transformation

Due to its numerous practical applications and intriguing phase transformation behavior, shape memory alloys (SMAs) have garnered significant research and development interests. In the past, most studies on the mechanical behavior of SMAs have been conducted under uniaxial stress loadings. Limited research on SMAs under shock loading has not provided conclusive results regarding their transformation behavior and transformation stress under such loading. Additionally, there is a lack of comprehensive understanding regarding the effects of different stress states on transformation behavior. The main objectives of this study are to address these issues. To achieve these objectives, a series of shock wave experiments were designed and conducted. Additionally, quasi-static and dynamic uniaxial stress experiments were carried out to establish a baseline for comparison. The results revealed that the transformation stress under dynamic uniaxial strain shock loading was approximately 1.92 GPa in contrast to 0.5 GPa (quasi-static) to 0.8 GPa (dynamic) observed in uniaxial stress loading. The transformation behavior exhibited noticeable rate sensitivity for both types of loading. There appeared to be a critical strain rate above which the austenite phase was driven to a metastable state. This estimated critical axial strain rate along the loading direction was approximately 2 × 10 3 /s–4 × 10 3 /s for uniaxial stress loading and approximately 2 × 10 6 /s for uniaxial strain loading. The apparent high transformation stress for uniaxial strain loading can likely be attributed to a combination of high-pressure confinement and high strain rate. Furthermore, determining their relative contributions remains an open issue.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Plant-Based, Shape-Memory Material Could Replace Today’s Conductors

A novel approach that creates a renewable, leathery material—programmed to remember its shape—may offer a low-cost alternative to conventional conductors for applications in sensors and robotics. To make the bio-based, shape-memory material, Oak Ridge National Laboratory scientists streamlined a solvent-free process that mixes rubber with lignin—the by-product of woody plants used to make biofuels. They fashioned the leathery material into small strips and brushed on a thin layer of silver nanoparticles to activate electrical conductivity. The strips were stretched or curled and then frozen as part of the process to program the material to return to its intended shape, which occurs after the application of low heat. “The performance of this polymer can be tuned further,” said ORNL’s Amit Naskar. “Variant lignins can be used at different ratios, which determines the material’s pliability.” This research was sponsored by the Department of Energy’s Bioenergy Technologies Office.

15 GEOTHERMAL ENERGY↗
DOE OSTI2018

Fabrication and Properties of Composite Artificial Muscles Based on Nylon and a Shape Memory Alloy

This paper focuses on the design, fabrication and investigation of the mechanical properties of new artificial muscles formed by twisting and annealing. The artificial muscles designed by twisting nylon have become a popular topic in the field of smart materials due to their high mechanical performance with a large deformation and power density. However, the complexity of the heating and cooling system required to control the nylon muscle is a disadvantage, so we have proposed a composite artificial muscle for providing a direct electricity-driven actuation by integrating nylon and a shape memory alloy (SMA). In this paper, the design and fabrication process of these composite artificial muscles are introduced before their mechanical properties, which include the deformation, stiffness, load and response, are investigated. The results show that these composite artificial muscles that integrate nylon and a SMA provide better mechanical properties and yield up to a 44.1% deformation and 3.43 N driving forces. The good performance and direct electro-thermal actuation make these composite muscles ideal for driving robots in a method similar to human muscles.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Temperature-induced martensite in magnetic shape memory Fe{sub 2}MnGa observed by photoemission electron microscopy

The magnetic domain structure in single crystals of a Heusler shape memory compound near the composition Fe{sub 2}MnGa was observed during phase transition by photoelectron emission microscopy at Beamline 11.0.1.1 of the Advanced Light Source. The behavior is comparable with recent observations of an adaptive martensite phase in prototype Ni{sub 2}MnGa, although the pinning in the recent work is an epitaxial interface and in this work the e ective pinning plane is a boundary between martensitic variants that transform in a self-accommodating way from the single crystal austenite phase present at high temperatures. Temperature dependent observations of the twinning structure give information as to the coupling behavior between the magnetism and the structural evolution.

36 MATERIALS SCIENCE↗