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At least 217 records · Page 12

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DOE OSTI2020

Hybrid Ceramic-CMC Vane with EBC for Future Coal Derived Syngas Fired 65% Efficient Turbine Combined Cycle

The efficiency of both simple cycle and combined cycle power generation systems scale with the peak temperature at which the gas exits the combustor to drive the turbine. In conventional systems, a substantial fraction of the total turbine core flow exiting the compressor is diverted downstream to cool metallic turbine hardware rather than power the turbine, much of which is used to cool the first-stage turbine vane. The use of coal derived syngas fuels provides an additional challenge to the lifetime of materials utilized in the turbine, as particulate byproducts created in the coal gasification process melt in the combustion gas, and can subsequently deposit and interact with the turbine hardware. The development of durable hot-section materials capable of operating at temperature well above that of single crystal superalloy airfoil/zirconia based thermal barrier coatings is critical to realizing 65% efficient coal derived syngas fired gas turbine based power systems. To enable higher turbine inlet temperatures while lowering cooling air requirements, United Technologies Research Center (UTRC), the central R&D laboratory supporting UT Pratt & Whitney, led the conceptual design of a new type of ceramic composite turbine hot section materials system. The design focused on a novel hybrid monolithic ceramic-fiber reinforced ceramic matrix composite (CMC) first stage turbine vane having an environmental barrier coating. By utilizing ceramic construction in the turbine hot-section, the core flow normally used to cool metallic components will be substantially reduced, increasing efficiency and reducing emissions. To provide the framework for future demonstration testing, UTRC partnered with University of North Dakota Energy and Environmental Research Center (UNDEERC) to provide a conceptual design for a gasified coal fed high-pressure turbine combustor system designed to mimic the conditions expected in a future 65% fuel to busbar efficient syngas fueled gas turbine based combined cycle. The UNDEERC and UTRC collaborated on characterizing dusts from coal gasifier filtration systems.

10 SYNTHETIC FUELS↗

DOE OSTI2024

LAMP RFQ vane tip macro-based 3D modeling

This report covers the workflow and the demonstration of modeling the radiofrequency quadrupole (RFQ) vane tip geometry in 3D, for the Front End Upgrade of the LANSCE Modernization Project (LAMP). The goal is to develop an automated procedure to generate the 3D model of the LAMP RFQ vane tip geometry, so as to eliminate the need to manually enter the design parameters for each RFQ cell, when building the 3D model. With the developed procedure, the LAMP RFQ design optimization work can be significantly more efficient.

43 PARTICLE ACCELERATORS↗

DOE OSTI2023

Large Eddy Simulation of Externally Induced Ingress about an Axial Seal by Stator Vanes

Turbine inlet temperatures in advanced gas turbines could be as high as 2000 °C. To prevent ingress of this hot gas into the wheelspace between the stator and rotor disks, whose metals can only handle temperatures up to 850 °C, rim seals and sealing flows are used. This study examines the abilities of large eddy simulation (LES) based on the WALE subgrid model and Reynolds-averaged Navier–Stokes (RANS) based on the SST model in predicting ingress in a rotor–stator configuration with vanes but no blades, a configuration with experimental data for validation. Results were obtained for an operating condition, where the ratio of the external Reynolds number to the rotational Reynolds number is 0.538. At this operating condition, both LES and RANS were found to correctly predict the coefficient of pressure, C p , located downstream of the vanes and upstream of the seal, but only LES was able to correctly predict the sealing effectiveness. This shows C p by itself is inadequate in quantifying externally induced ingress. RANS was unable to predict the sealing effectiveness because it significantly under predicted the pressure drop in the hot gas path along the axial direction, especially about the seal region. This affected the pressure difference across the seal in the radial direction, which ultimately drives ingress.

42 ENGINEERING↗

DOE OSTI2021

Two-Phase Turbulence Statistics from High Fidelity Dispersed Droplet Flow Simulations in a Pressurized Water Reactor (PWR) Sub-Channel with Mixing Vanes

In the dispersed flow film boiling regime (DFFB), which exists under post-LOCA (loss-of-coolant accident) conditions in pressurized water reactors (PWRs), there is a complex interplay between droplet dynamics and turbulence in the surrounding steam. Experiments have accredited particular significance to droplet collision with the spacer-grids and mixing vane structures and their consequent positive feedback to the heat transfer recorded in the immediate downstream vicinity. Enabled by high-performance computing (HPC) systems and a massively parallel finite element-based flow solver—PHASTA (Parallel Hierarchic Adaptive Stabilized Transient Analysis)—this work presents high fidelity interface capturing, two-phase, adiabatic simulations in a PWR sub-channel with spacer grids and mixing vanes. Selected flow conditions for the simulations are informed by the experimental data found in the literature, including the steam Reynolds number and collision Weber number (Wec={40,80}), and are characteristic of the DFFB regime. Data were collected from the simulations at an unprecedented resolution, which provides detailed insights into the continuous phase turbulence statistics, highlighting the effects of the presence of droplets and the comparative effect of different Weber numbers on turbulence in the surrounding steam. Further, axial evolution of droplet dynamics was analyzed through cross-sectionally averaged quantities, including droplet volume, surface area and Sauter mean diameter (SMD). The downstream SMD values agree well with the existing empirical correlations for the selected range of Wec. The high-resolution data repository from the simulations herein is expected to be of significance to guide model development for system-level thermal hydraulic codes.

Saini, Nadish↗

NASA NTRS1973

Flow through a wire-form transpiration-cooled vane

Results of recent research to develop techniques for analyzing coolant flow in transpiration-cooled vanes are summarized. Flow characteristics of the wire-form porous material are correlated; the effects on the flow characteristics of oxidation, coolant temperature, gas crossflow, and airfoil curvature are evaluated. An analytical method is presented for predicting coolant flows and pressures in a strut-supported vane.

Kaufman, A. S.↗

NASA NTRS1974

Control vane for engine exhaust flow

Vane solves problem of hot-gas exhaust impingement on curved-duct exteriors, shielding, and other nearby structure components. To eliminate secondary egress of exhaust, curved vane is placed upstream of engine exhaust duct and in close proximity to exhaust exit to induce free-stream flow more in line with exit.

Shaw, C. S.↗

NASA NTRS1974

Crossflow effects on impingement cooling of a turbine vane

An air-cooled turbine vane was tested in a four-vane cascade. Heat transfer characteristics of the impingement cooled midchord region are reported. Experimental Nusselt numbers of six midchord locations are examined for the effect of crossflow and compared to those predicted by impingement correlations found in the literature.

Gauntner, J. W.↗

NASA NTRS1974

Variably positioned guide vanes for aerodynamic choking

A choking device to cause a sonic barrier to be formed which reduces the transmission of noise in a direction opposed to the direction of air flow in a compressor that may be part of an aircraft gas turbine engine is described. The noise reduction is accomplished by proper shaping and movement of inlet guide vanes, and an actuator is connected to selected guide vanes to effect movement by programmed amounts as required to choke or partially choke within the design range of the axial-flow-air compressor.

Chestnutt, D.↗

NASA NTRS1975

Cyclic stress analysis of an air-cooled turbine vane

The effects of gas pressure level, coolant temperature, and coolant flow rate on the stress-strain history and life of an air-cooled vane were analyzed using measured and calculated transient metal temperatures and a turbine blade stress analysis program. Predicted failure locations were compared to results from cyclic tests in a static cascade and engine. The results indicate that a high gas pressure was detrimental, a high coolant flow rate somewhat beneficial, and a low coolant temperature the most beneficial to vane life.

Kaufman, A.↗

NASA NTRS1975

Experimental verification of film-cooling concepts on a turbine vane

Film cooling concepts applied to gas turbine vanes were investigated. The filming cooling air was ejected from a single row of holes on the convex surface and a double row of holes of the concave surface. Tests were conducted at a gas temperature of 1260 K, a gas pressure of 3 atmospheres, and a coolant temperature of 280 K. Mass velocity ratios were varied between 0 and 2.0. Data were taken without film cooling holes, with film cooling holes but without blowing, and with blowing. A small amount of blowing into a nonturbulent boundary layer caused an increase in vane temperatures. Film cooling when combined with convection cooling was verified to be more effective than either film or convection cooling alone.

Gladden, H. J.↗

NASA NTRS1975

NASA vane alloy boasts high-temperature strength

The higher inlet-gas temperatures in new aircraft turbine engines make it necessary to use improved superalloys in engine design. Such superalloys are provided by WAZ alloys. NASA has explored the Ni-W-Al system in an attempt to find higher-strength nickel-based alloys for use as stator vane materials. Critical performance goals have been met with the new alloy WAZ-16. With suitable protective coatings, WAZ-16 appears to have considerable potential for high-temperature stator vane applications.

Waters, W. J.↗

NASA NTRS1975

Flow behavior in inlet guide vanes of radial turbines

Scroll flow is discussed. Streamline pattern and velocity distribution in the guide vanes are calculated. The blade surface temperature distribution is also determined. The effects of the blade shapes and the nozzle channel width on the velocity profiles at inlet to the guide vanes are investigated.

Sokhey, J.↗

NASA NTRS1975

Experimental verification of film-cooling concepts on a turbine vane

An investigation was conducted to verify some film cooling concepts applied to gas turbine vanes. The film cooling air was ejected from a single row of holes on the convex surface and a double row of holes of the concave surface. Tests were conducted at a gas temperature of 1260 K, a gas pressure of 3 atmospheres, and a coolant temperature of 280 K. Mass-velocity ratios were varied between 0 and 2.0. Data were taken without film-cooling holes, with film-cooling holes but without blowing, and with blowing. A small amount of blowing into a nonturbulent boundary layer caused an increase in vane temperatures. Film cooling when combined with convection cooling was verified to be more effective than either film or convective cooling alone.

Gladden, H. J.↗

NASA NTRS1976

Cyclic structural analysis of air-cooled gas turbine blades and vanes

The creep fatigue behavior of a fully impingement cooled blade for four cyclic cases was analyzed by using the Elas 55, finite element, nonlinear structural computer program. Expected cyclic lives were calculated by using the method of strainrange partitioning for reversed inelastic strains and time fractions for ratcheted tensile creep strains. Strainrange partitioning was also applied to previous results from a one dimensional cyclic analysis of a film impingement cooled vane. The analyses indicated that strainrange partitioning is more applicable to a constrained airfoil such as the film impingement cooled vane than to the relatively unconstrained fully impingement cooled airfoil.

Kaufman, A.↗

NASA NTRS1977

Numerical solution for the temperature distribution in a cooled guide vane blade of a radial gas turbine

A two dimensional finite difference numerical technique is presented to determine the temperature distribution of an internal cooled blade of radial turbine guide vanes. A simple convection cooling is assumed inside the guide vane blade. Such cooling has relatively small cooling effectiveness at the leading edge and at the trailing edge. Heat transfer augmentation in these critical areas may be achieved by using impingement jets and film cooling. A computer program is written in FORTRAN IV for IBM 370/165 computer.

Hosny, W. M.↗

NASA NTRS1977

Stalled and stall-free performance of axial-flow compressor stage with three inlet-guide-vane and stator-blade settings

The performance of the first stage of a transonic, multistage compressor was mapped over a range of inlet-guide-vane and stator-blade settings. Both stall-free and deep-stall performance data were obtained. For the settings tested, as stall was encountered and flow was further reduced, a relatively sharp drop in pressure ratio occurred and was followed by a continuing but more gradual reduction in pressure ratio with reduced flow. The position of the stall line on the map of pressure ratio against equivalent weight flow was essentially unaffected over the range of inlet-guide-vane and stator-blade settings.

Urasek, D. C.↗

NASA NTRS1977

Heat transfer in cooled guide vanes

A numerical study to determine the temperature distribution in the guide vanes of a radial inflow turbine is presented. A computer program has been developed to calculate the temperature distribution when the vanes are cooled internally using a combination of impingement and film cooling techniques. The study is based on the use of the finite difference method in a two dimensional heat conduction problem. The results are then compared to determine the best cooling configuration for a certain coolant to primary mass flow ratio.

Tabakoff, W.↗

NASA NTRS1976

Cyclic structural analyses of air-cooled gas turbine blades and vanes

The creep-fatigue behavior of a fully impingement-cooled blade for four cyclic cases was analyzed by using the Elas 55, finite-element, nonlinear structural computer program. Expected cyclic lives were calculated by using the method of Strainrange Partitioning for reversed inelastic strains and time fractions for ratcheted tensile creep strains. Strainrange Partitioning was also applied to previous results from a one-dimensional cyclic analysis of a film-impingement-cooled vane. The analyses indicated that Strainrange Partitioning is more applicable to a constrained airfoil such as the film-impingement-cooled vane than to the relatively unconstrained fully impingement-cooled airfoil.

Kaufman, A.↗