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At least 235 records · Page 13

Software Dependability for Digital Instrumentation and Control Systems in Nuclear Power Plants - Lessons Learnt from a DOE Sponsored Project

This paper discusses the lessons learnt from a sponsored study undertaken under the sponsorship of the Department of Energy by a team of scientists at the Ohio State University in collaboration with Technology Resources and experts around the world. This paper makes recommendations for future research and studies based on these lessons learnt. The purpose of the research was to provide a software dependability quantification framework that would allow its evaluation along the software development life cycle for safety critical instrumentation and control systems (I and C) such as those found in nuclear power plants. A typical example of safety critical system is the reactor protection system. The research funded by the Department of Energy built on preliminary research carried out for the US NRC that had focused solely on software reliability quantification. Quantification of software dependability is important for safety critical I and C because the regulatory framework in use in the United States for nuclear power plants is risk informed. Quantification of risk requires quantification of all contributors to risk and those include instrumentation and control systems. The purpose of the study was to help developers of software-based I and C with an early evaluation of the potential risk an application would represent at different stages of the software development life cycle by building gates at the end of each life cycle phase. Life cycle phases of software development comprehend phases such as requirements, design, coding and test. The gates' function would be to stop development from moving forward if the assessed dependability objective for that phase were not met. Gates thresholds were to be defined based on measurements collected during the life cycle phase under evaluation and phases that preceded it and an understanding of the mechanisms that would lead to threatening the dependability objectives. The information contained in the gates would in addition help steer the development towards areas that needed improvement. The following are four high level conclusions to our study. First the study demonstrates a lack of consensus on mechanisms that will threaten the dependability attributes. This lack of consensus should be resolved. The lack of consensus appears for all measures to the exception of reliability. Second, measures should be developed for software availability and safety. Third, for all dependability attributes (with the exception of reliability) consistency of the measurement threads should evaluated and measurement-based development gates derived. Finally our ability to perform such type of research depends in a significant manner on access to vendor and/or utility data. The licensing environment and the first-of-a-kind nature of current software-based applications for nuclear I and C make it difficult to collect the relevant data. An approach which would either increase access to data by providing 'immunity' to the vendor or utility or the development of a software-based I and C for the sole purpose of data collection for research should be investigated. (authors)

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Cryogenic control system operational experience at SNS

Abstract The helium cryogenic system at Spallation Neutron Source (SNS) provides cooling to 81 superconducting radio frequency cavities. To support the operation of the cryogenic facility, a highly reliable control system consisting of software, hardware, and Human Machine Interface (HMI) has been developed and improved during the first fifteen years of operation. Integrating the cryogenic control system with other subsystems of the SNS complex is an important aspect to the success of the operation. The operating experience, lessons learned and recommendations to consider for future facilities will be detailed in this paper.

Howell, M. (ORCID:0000000310360707)↗

The DESI instrument control systems: status and early testing

The Dark Energy Spectroscopic Instrument (DESI) is a new instrument currently under construction for the Mayall 4-m telescope at Kitt Peak National Observatory. It will consist of a wide-field optical corrector with a 3.2 degree diameter field of view, a focal plane with 5,000 robotically controlled fiber positioners and 10 fiber-fed broad-band spectrographs. The DESI Instrument Control System (ICS) coordinates fiber positioner operations, interfaces to the Mayall telescope control system, monitors operating conditions, reads out the 30 spectrograph CCDs and provides observer support and data quality monitoring. In this paper, we summarize the ICS design, review the current status of the project and present results from a multi-stage test plan that was developed to ensure the system is fully operational by the time the instrument arrives at the observatory in 2019.

79 ASTRONOMY AND ASTROPHYSICS↗

Overview of the preliminary design of the ITER plasma control system

An overview of the Preliminary Design of the ITER Plasma Control System (PCS) is described here, which focusses on the needs for 1st plasma and early plasma operation in hydrogen/helium (H/He) up to a plasma current of 15 MA with moderate auxiliary heating power in low confinement mode (L-mode). Candidate control schemes for basic magnetic control, including divertor operation and kinetic control of the electron density with gas puffing and pellet injection, were developed. Commissioning of the auxiliary heating systems is included as well as support functions for stray field topology and real-time plasma boundary reconstruction. Initial exception handling schemes for faults of essential plant systems and for disruption protection were developed. The PCS architecture was also developed to be capable of handling basic control for early commissioning and the advanced control functions that will be needed for future high performance operation. A plasma control simulator is also being developed to test and validate control schemes. To handle the complexity of the ITER PCS, a systems engineering approach has been adopted with the development of a plasma control database to keep track of all control requirements.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

A Thermal Control System for an Isostatic Press

This paper proposes a concept of operation for an isostatic pressing capability using a proposed thermally controlled system developed using system engineering methodology. The concept utilizes a computer controlled fluid based heat exchange system capable of heating or cooling a pressure vessel in which high explosive (HE) is isostatically pressed. A press operator controls the system through a computer interface.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Online Parameter Estimation Methods for Adaptive Cruise Control Systems

Modeling Adaptive Cruise Control (ACC) vehicles enables the understanding of the impact of these vehicles on traffic flow. In this work, two online methods are used to provide real time system identification of ACC enabled vehicles. The first technique is a recursive least squares (RLS) approach, while the second method solves a nonlinear joint state and parameter estimation problem via particle filtering (PF). We provide a parameter identifiability analysis for both methods to analytically show that the model parameters are not identifiable using equilibrium driving. The accuracy and computational runtime of the online methods are compared to a commonly used offline simulation-based optimization (i.e., batch optimization) approach. The methods are tested on synthetic data as well as on empirical data collected directly from a 2019 model year ACC vehicle using data from sensors that are part of the stock ACC system. The online methods are scalable and provide comparable accuracy to the batch method. RLS runs in real time and is two orders of magnitude faster than the batch method for modest sized (e.g., 15 min) datasets. The particle filter also runs in real- time, and is also suitable in streaming applications in which the datasets can grow arbitrarily large.

33 ADVANCED PROPULSION SYSTEMS↗

Information Signals in Automatic Production Control Systems

Attention focuses on the functional relations between the information signals processed in automatic production control systems, with a view to constructing a monitoring system for network interactions that is able to detect abnormal operation. The parameters of information signals, types of functional relations, and methods of determining such relations by statistical analysis are described. The sample size for reliable determination of the basic relations between the information signals is estimated.

42 ENGINEERING↗

TFR-2578 MARVEL Reactivity Control System (RCS)

This document contains the Level 3 requirements associated with the subsystems of the Reactivity Control System (RCS) in the Microreactor Applications Research Validation and Evaluation (MARVEL) project.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

TFR-2574 MARVEL Instrumentation and Control System (ICS)

This document contains the Level 3 requirements associated with the subsystems of the Instrumentation Control System (ICS) in the Microreactor Applications Research Validation and Evaluation (MARVEL) project.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Modernizing the SNS Control System

The Spallation Neutron Source at Oak Ridge National Laboratory has been operating since 2006. An upgrade to double the machine power from 1.4 MW to 2.8 MW is currently underway and a project to add a second target station is in the preliminary design phase. While each project will add the controls needed for their specific scope, the existing control system hardware, software, and infrastructure require upgrades to maintain high availability and ensure the system will meet facility requirements into the future. While some systems have received new hardware due to obsolescence, much of the system is original apart from some maintenance and technology refresh. Software will also become obsolete and must be upgraded for sustainability. Further, requirements for system capacity can be expected to increase as more subsystems upgrade to smarter devices capable of higher data rates. This paper covers planned improvements to the integrated control system with a focus on reliability, sustainability, and future capability.

White, Karen S.↗

Electronic Production Control System News Note

The CMD subprogram develops and deploys multi-application weapon component manufacturing capabilities needed to replace sunset technologies, upgrade existing technologies, and introduce new technologies that support the nuclear weapons stockpile. Sandia National Laboratories (SNL) is currently developing an Electronic Production Control System (EPCS) for ASIC production in the back end of line (BEOL) flow. A pre-production version of EPCS has been released and is operating as intended. We are currently processing all ASIC products, including CVV validation ASICs. The BEOL flow includes wafer probe, packaging, quality inspection, initial electrical test, dynamic burn-in, final electrical test, quality inspection, final visual inspection, radiation testing, SNL acceptance, DOE SSO acceptance, and qualification testing steps. EPCS will execute this production workflow (initiate, control, and electronically track each product); it will implement defect prevention strategies; it will create an electronic inventory control system that is accountable for all ASIC material from inception to delivery; it will electronically collect and store any and all required quality evidence and most of the electronic BEOL data; and it will create a management reporting module with production statistics and timelines. The defect prevention strategies include the use of 2D marks on our ASICs with 2D scanners so that there will be no manual entry of part numbers (scanners), will not allow testing the wrong parts in Test and Burn-in. Other defect prevention strategies will negate the possibility of neither using the wrong test or burn-in program for any part nor the use of BEOL machines or boards that are out of calibration. In summary, EPCS is being implemented and it will greatly improve the product acceptance through full electronic data collection and quality control and defect prevention through bar codes, scanners, tracking training of personnel, and tracking tool availability.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Reinforcement Learning for Intelligent Building Energy Management System Control *

A building energy management system (BEMS) is a computer-based system designed to monitor and control a building's energy needs. Modern BEMS rely on the sensing and connectivity capabilities of Internet of Things (IoT) technology to intelligently adjust the energy consumption to reduce cost while respecting the consumers' preferences. Increasingly, control decisions are made based on predictions by models trained using supervised machine learning methods, which still requires control policies to be formulated in a rule-based fashion. When using reinforcement learning (RL) instead, control policies are learned by observing the utility in terms of cost and comfort associated with actions such as a change in the heating system's setpoint. The resulting RL-based controllers can capture not only the dynamics of the building and the associated electrical devices, but also fluctuations in electricity prices and user demand, avoiding the need to combine multiple predictive models with tailored control policies. This chapter will provide an overview of RL-based approaches for BEMS. After sketching the taxonomy of general RL methods, we discuss the implications of relying on the individual methods in a BEMS context. Existing work applying RL is presented along the key devices controlled by BEMS systems. Finally, we summarize the state-of-the-art and sketch limitations and open research directions.

Kotevska, Olivera↗

Radio frequency mixing modules for superconducting qubit room temperature control systems

As the number of qubits in nascent quantum processing units increases, the connectorized RF (radio frequency) analog circuits used in first generation experiments become exceedingly complex. The physical size, cost, and electrical failure rate all become limiting factors in the extensibility of control systems. We have developed a series of compact RF mixing boards to address this challenge by integrating I/Q quadrature mixing, intermediate frequency/LO (local oscillator)/RF power level adjustments, and direct current bias fine tuning on a 40 × 80 mm 2 four-layer printed circuit board with electromagnetic interference shielding. The RF mixing module is designed to work with RF and LO frequencies between 2.5 and 8.5 GHz. The typical image rejection and adjacent channel isolation are measured to be ~27 dBc and ~50 dB. By scanning the drive phase in a loopback test, the module short-term amplitude and phase linearity are typically measured to be 5 ×10 -4 (V pp /V mean ) and 1 ×10 -3 radian (pk-pk). The operation of the RF mixing board was validated by integrating it into the room temperature control system of a superconducting quantum processor and executing randomized benchmarking characterization of single and two qubit gates. We measured a single-qubit process infidelity of 9.3(3) × 10 -4 and a two-qubit process infidelity of 2.7(1) × 10 -2 .

47 OTHER INSTRUMENTATION↗

A necessary condition of Pontryagin type for fuzzy control systems

In the present paper, we prove necessary optimality conditions of Pontryagin type for a class of fuzzy optimal control problems. The new results are illustrated by computing the extremals of two fuzzy optimal control systems, which improve recent results of Najariyan and Farahi.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Trustworthiness modeling and evaluation for a nearly autonomous management and control system

The Nearly Autonomous Management and Control (NAMAC) system supports the advanced reactor operation by recommending control actions to operators based on real-time measurements and digital twins (DTs) learning from the knowledge base. To enable the safe and reliable use of autonomous technologies, NAMAC and its recommendations should be trustworthy to operators and regulators at both the design and operation stages. This study proposes a NAMAC trustworthiness modeling and evaluation framework supported by trustworthiness ontologies and evidence-based approaches. The development-time and run-time ontologies are separately constructed and then converted to Bayesian networks to quantitatively evaluate the NAMAC trustworthiness. This evaluation is demonstrated by collecting and characterizing evidence from NAMAC practices, such as the development and assessment of the NAMAC system, data coverage assessment, and the training and optimizations of neural-network-based DTs. Our proposed approach can aggregate various trustworthiness attributes of complex artificial-intelligence-supported systems for safety-critical applications. It also considers the interaction between different DTs and extends beyond the trustworthiness evaluation of a single DT. In conclusion, the evidence-based method enhances the transparency of the trustworthiness modeling and evaluation processes and helps identify uncertainties and subjectivity involved in the processes.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Designing a Magnetic Measurement Data Acquisition and Control System With Reuse in Mind: A Rotating Coil System Example

Accelerator magnet test facilities frequently need to measure different magnets on differently equipped test stands and with different instrumentation. Designing a modular and highly reusable system that combines flexibility built-in at the architectural level as well as on the component level addresses this need. Specification of the backbone of the system, with the interfaces and dataflow for software components and core hardware modules, serves as a basis for building such a system. The design process and implementation of an extensible magnetic measurement data acquisition and control system are described, including techniques for maximizing the reuse of software. The discussion is supported by showing the application of this methodology to constructing two dissimilar systems for rotating coil measurements, both based on the same architecture and sharing core hardware modules and many software components. The first system is for production testing 10 m long cryo-assemblies containing two MQXFA quadrupole magnets for the high-luminosity upgrade of the Large Hadron Collider and the second for testing IQC conventional quadrupole magnets in support of the accelerator system at Fermilab.

43 PARTICLE ACCELERATORS↗

Industrial control system device classification using network traffic features and neural network embeddings

Characterization of modern cyber–physical Industrial Control System (ICS) devices is critical to the evaluation of their security posture and an understanding of the underlying industrial processes with which they interact. In this work, we address two related ICS device identification tasks: (1) separating ICS from non-ICS devices and (2) identifying specific ICS device types. We propose two distinct methods (one based on the existing IP2Vec method, and a novel traffic-features-based method) for achieving the first task. For transferability of the first task between two datasets, the traffic-features-based method performs significantly better (75% overall accuracy) compared to IP2Vec (22.5% overall accuracy). We further propose a novel method called DNP2Vec to address the second task. DNP2Vec is evaluated on two different datasets and achieves perfect multi-class classification accuracy (100%) for both datasets.

42 ENGINEERING↗

Recent results from a testbed for the reliability of the digital instrumentation and control systems and cybersecurity in nuclear power plants - 392

Transition from analog to digital instrumentation and control systems requires a systematic study of the modifications, and assessment of their reliability. Such studies are often carried out on a test bed. The test bed developed earlier includes a commercially available triple modular redundant (TMR) programmable logic controller (PLC) for testing not only the reliability of the digital I and C but also the cyber-security of the system during plant operation. This paper reports results of our preliminary analyses carried out using the test bed following the injection of faults mimicking faulty sensors. The fault injection tool generates faulty signals in single or multiple sensors located in the primary loop. These scenarios studied under steady-state operation conditions simulate a bad sensor, a cut wire, noise, etc. The faults injected can lead to information being displayed in the main control room (MCR) to not match the conditions in the plant. In addition to a fault injection module, a result analyzer module is also a part of this testbed. Operator actions can be based on information displayed in the MCR, or they can be informed by the result analyzer. Potential operator actions following these single- or multiple faulty signals are assessed. It is concluded that the result analyzer in some cases can be helpful in guiding operators to make the right decisions. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗