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At least 235 records · Page 13

Probabilistic Risk Analysis and Margin Process for a Flexible Thermal Protection System

Atmospheric entry vehicle thermal protection systems are margined due to the uncertainties that exist in entry aeroheating environments and the thermal response of the materials and structures. Entry vehicle thermal protections systems are traditionally over-margined for the heat loads that are experienced along the entry trajectory by designing to survive stacked worst-case scenarios. Additionally, the conventional heat shield design and margin process offers very little insight into the risk of over-temperature during flight and the corresponding reliability of the heat shield performance. A probabilistic margin process can be used to appropriately margin the thermal protection system based on rigorously calculated risk of failure. This probabilistic margin process allows engineers to make informed aeroshell design, entry-trajectory design, and risk trades while preventing excessive margin from being applied. This study presents the methods of the probabilistic margin process and how the uncertainty analysis is used to determine the reliability of the entry vehicle thermal protection system and associated risks of failure.

Tobin, Steven A.↗

NASA-ESA Mars Sample Return Program

NASA's Perseverance mission arrived at Jezero Crater on Mars in February 2021 and began scientific studies and acquisition of Martian samples for return to Earth by future missions, consistent with the recommendations of the U.S. science community in the previous Planetary Science Decadal Survey. NASA and ESA have established a joint Mars Sample Return (MSR) program to safely deliver these samples back to Earth, allowing researchers to use advanced scientific instrumentation that cannot be transported on robotic spacecraft and enable future studies of carefully curated samples using capabilities that have not yet been developed. The MSR architecture consists of two flight elements to follow Perseverance, the NASA-led Sample Retrieval Lander (SRL) and the ESA-led Earth Return Orbiter (ERO). The ERO is designed to orbit Mars and provide relay services for the SRL, including its ESA Sample Fetch Rover (SFR) and the NASA Mars Ascent Vehicle (MAV). The SRL deploys the SFR to retrieve Martian samples cached by the Perseverance rover and then returns the samples to the Orbiting Sample container (OS) on board the MAV using the ESA Sample Transfer Arm (STA). Independently, Perseverance could also deliver samples retained onboard to the OS. The MAV would launch and release the OS into low Mars orbit for rendezvous with the ERO. Upon successful capture of the OS in the ERO’s primary payload, the NASA Capture/Containment Return System (CCRS), the OS would be safely contained and loaded into the Earth Entry System (EES). The ERO will leave Mars orbit and release the EES on Earth approach on a ballistic reentry trajectory through the Earth's atmosphere for landing in the United States. Following return of the samples to Earth, the samples would be protected, preserved, assessed, curated, and made available to the international science community for scientific research and analysis. The NASA SRL and ESA ERO missions are expected to launch as early as 2026, with the return of Martian samples to Earth as early as 2031. MSR’s primary objective is the return of scientifically selected Mars samples for detailed investigation in terrestrial laboratories. The mission would also further inform the design of future human missions. The Mars Sample Return campaign is underway with the successful collection of several scientifically selected samples in Jezero Crater. The MSR Program is working towards a confirmation review in 2023 for the remaining flight elements.

Mars↗

Design Considerations for Aerocapture Delivery of Uranus Orbiter and Probe

This paper presents an aerocapture system design for delivering the Uranus Orbiter and Probe (UOP) subsystems to their science orbit using the Mars Science Laboratory architecture. A packaging and integration scheme are presented for UOP subsystems, with careful consideration of large components required for outer planet science missions (RTG power generation, RF communications). The implication of packaging multiple RTG’s inside an aeroshell during a multiple year cruise phase will be explained, with possible thermal design solutions to mitigate RTG waste heat analyzed. Mass properties and margins for the system are discussed and an overall mass risk assessment is presented for the entry system and total flight system at launch. Alternative vehicle configurations are explored to include multiple probes and enable science objectives during transit to Uranus. Aerocapture mass savings when compared to the baseline UOP design are presented.

Andrew J. Gomez-Delrio↗

Design Considerations for Aerocapture Delivery of Uranus Orbiter and Probe

This paper presents an aerocapture system design for delivering the Uranus Orbiter and Probe (UOP) subsystems to their science orbit using the Mars Science Laboratory architecture. A packaging and integration scheme are presented for UOP subsystems, with careful consideration of large components required for outer planet science missions (RTG power generation, RF communications). The implication of packaging multiple RTG’s inside an aeroshell during a multiple year cruise phase will be explained, with possible thermal design solutions to mitigate RTG waste heat analyzed. Mass properties and margins for the system are discussed and an overall mass risk assessment is presented for the entry system and total flight system at launch. Alternative vehicle configurations are explored to include multiple probes and enable science objectives during transit to Uranus. Aerocapture mass savings when compared to the baseline UOP design are presented.

Aerocapture↗

Arc Jet Testing: A Short Course

This course will cover an overview of the Entry Systems and Technology Division (TS) at NASA Ames Research Center (ARC) and descriptions of the extensive arc jet testing complex managed within the branch. After a quick look at the Earth and Planetary Entry projects supported by TS, along with the inventions and software developed within the division, a description of the entry environments to which thermal protection systems (TPS) are exposed will be discussed. The question of "How do we insure TPS survival?" will be answered with descriptions of the various test facilities across the agency and beyond and their applicability. The Ames Arc Jet Complex will then be described, starting with how an arc heater works, adding in the associated infrastructure required to run an arc heater, and the capabilities of each of the test tunnels. Finally, examples of TPS test articles will round out the course.

ablative materials↗

Arc Jet Testing

This course will cover an overview of the Entry Systems and Technology Division (TS) at NASA Ames Research Center (ARC) and descriptions of the extensive arc jet testing complex managed within the branch. After a quick look at the Earth and Planetary Entry projects supported by TS, along with the inventions and software developed within the division, a description of the entry environments to which thermal protection systems (TPS) are exposed will be discussed. The question of "How do we insure TPS survival?" will be answered with descriptions of the various test facilities across the agency and beyond and their applicability. The Ames Arc Jet Complex will then be described, starting with how an arc heater works, adding in the associated infrastructure required to run an arc heater, and the capabilities of each of the test tunnels. Finally, examples of TPS test articles will round out the course.

arc jet testing↗

Aerocapture - A system design for planetary exploration

The paper presents the results of a study that developed conceptual designs of an atmospheric entry system with moderate to high L/D ratios to establish the concepts of aerocapture into low circular Mars orbits from hyperbolic flyby trajectories. The payloads considered in this study were those currently conceived for the Mars Sample Return (MSR) mission including single mission (SM) and multi-mission (MM) modes. The design concepts developed are also applicable (with small modification) for establishment of closed orbits about Venus and Saturn. The MSR mission payload requires an orbiter, lander, ascent vehicle, and rover, with a total mass of approximately 4000 kg. The emphasis during the study was placed on development of concepts for aerodynamic configuration, the aeroshell design, and a guidance, navigation, and control subsystem.

Cruz, M. I.↗

Computational Aerothermal Modeling and Simulation of Hypersonic, Low-density Flows for the ADEPT Drag Modulated Aerocapture Mission

NASA Ames Entry Systems and Technology Division has been leading development and testing of the Adaptable, Deployable, Entry and Placement Technology (ADEPT). A teaming partnership with JPL has been established to study and develop a compelling application of the ADEPT mechanically deployable hypersonic decelerator as part of the Venus Drag Modulated Aerocapture (VDMA) JPL R&TD effort. The primary work of this activity is to develop a design tool for the ADEPT drag skirt (e.g. a CFD-anchored CBAERO model) that enables rapid estimation of aerothermal environments for a range of candidate trajectories. This capability will enable rapid feasibility trades and design assessments for early stage mission concept evaluation for ADEPT Drag Modulated Aerocapture applications. Results of using TPSizer provided an ADEPT carbon fabric design thickness of the required number of fabric layers needed for predicted aerothermal environments and still have sufficient fabric remaining for overall vehicle integrity. This resulted in aerothermal design closure of the ADEPT drag skirt. In addition, the similar methodology for Venus DMA was used to assess a similar DMA operation at Earth as part of a possible Technology Demonstration Mission (TDM) for ADEPT DMA. This analysis showed that there is a close similarity of design approaches for an Earth DMA TDM that would be applicable to Venus DMA mission designs.

Drag Modulated Aerocapture↗

Overview of the MEDLI Project

The Mars Science Laboratory Entry, Descent, and Landing Instrumentation (MEDLI) Project's objectives are to measure aerothermal environments, sub-surface heatshield material response, vehicle orientation, and atmospheric density for the atmospheric entry and descent phases of the Mars Science Laboratory (MSL) entry vehicle. The flight science objectives of MEDLI directly address the largest uncertainties in the ability to design and validate a robust Mars entry system, including aerothermal, aerodynamic and atmosphere models, and thermal protection system (TPS) design. The instrumentation suite will be installed in the heatshield of the MSL entry vehicle. The acquired data will support future Mars entry and aerocapture missions by providing measured atmospheric data to validate Mars atmosphere models and clarify the design margins for future Mars missions. MEDLI thermocouple and recession sensor data will significantly improve the understanding of aeroheating and TPS performance uncertainties for future missions. MEDLI pressure data will permit more accurate trajectory reconstruction, as well as separation of aerodynamic and atmospheric uncertainties in the hypersonic and supersonic regimes. This paper provides an overview of the project including the instrumentation design, system architecture, and expected measurement response.

Gazarik, Michael J.↗

Overview of the MEDLI Project

The Mars Science Laboratory Entry, Descent, and Landing Instrumentation (MEDLI) Project s objectives are to measure aerothermal environments, sub-surface heatshield material response, vehicle orientation, and atmospheric density for the atmospheric entry and descent phases of the Mars Science Laboratory (MSL) entry vehicle. The flight science objectives of MEDLI directly address the largest uncertainties in the ability to design and validate a robust Mars entry system, including aerothermal, aerodynamic and atmosphere models, and thermal protection system (TPS) design. The instrumentation suite will be installed in the heatshield of the MSL entry vehicle. The acquired data will support future Mars entry and aerocapture missions by providing measured atmospheric data to validate Mars atmosphere models and clarify the design margins for future Mars missions. MEDLI thermocouple and recession sensor data will significantly improve the understanding of aeroheating and TPS performance uncertainties for future missions. MEDLI pressure data will permit more accurate trajectory reconstruction, as well as separation of aerodynamic and atmospheric uncertainties in the hypersonic and supersonic regimes. This paper provides an overview of the project including the instrumentation design, system architecture, and expected measurement response.

Gazarik, Michael J.↗

The Unparalleled Systems Engineering of MSL's Backup Entry, Descent, and Landing System: Second Chance

Second Chance (SECC) was a bare bones version of Mars Science Laboratory's (MSL) Entry Descent & Landing (EDL) flight software that ran on Curiosity's backup computer, which could have taken over swiftly in the event of a reset of Curiosity's prime computer, in order to land her safely on Mars. Without SECC, a reset of Curiosity's prime computer would have lead to catastrophic mission failure. Even though a reset of the prime computer never occurred, SECC had the important responsibility as EDL's guardian angel, and this responsibility would not have seen such success without unparalleled systems engineering. This paper will focus on the systems engineering behind SECC: Covering a brief overview of SECC's design, the intense schedule to use SECC as a backup system, the verification and validation of the system's "Do No Harm" mandate, the system's overall functional performance, and finally, its use on the fateful day of August 5th, 2012.

fault protection↗

Data Fusion of In-Flight Aerothermodynamic Heating Measurements Using Kalman Filtering

On February 18th, 2021, the Mars 2020 entry system successfully delivered the Perserverance rover to the surface of Mars at Jezero Crater. The entry capsule carried a set of instrumentation installed on the heat shield and backshell, named the Mars 2020 Entry, Descent, and Landing Instrumentation. The instruments include pressure transducers, thermocouples, heat flux gauges, and radiometers to measure the aerodynamic and aerothermodynamic performance of the entry vehicle. Three of these sensors, a thermocouple plug, heat flux gauge, and a radiometer, are located in close proximity on the backshell. Each sensor is exposed to roughly the same environment, but measured these environments in different ways, each with its own set of modeling and measurement error complications. This paper develops a method for blending each of these measurements together in a single algorithm to produce estimates of the aerothermodynamic environments at that location on the backshell. The approach makes use of the Kalman filter methodology for solving state estimation problems. The filter has a predictor/corrector structure in which simplified process models are used to propagate the aeroheating states forward through time, which are then updated based on the measurement data. The method has been tested on simulated datasets.

Christopher D. Karlgaard↗

Mars Entry, Descent, and Landing Instrumentation 2 Trajectory, Aerodynamics, and Atmosphere Reconstruction

On February 18th, 2021, the Mars 2020 entry system successfully delivered the Perseverance rover to the surface of Mars at Jezero Crater. The entry capsule carried a set of instrumentation installed on the heat shield and backshell, named the Mars Entry, Descent, and Landing Instrumentation 2. The instruments include pressure transducers, thermocouples, heat flux gauges, and radiometers to measure the aerodynamic and aerothermodynamic performance of the entry vehicle. This paper describes the trajectory and atmosphere reconstruction results based on the pressure sensor measurements. The process uses a Kalman filter approach to estimate the freestream atmospheric properties from the pressure measurements combined with a model of the pressure distribution of the heatshield and other sensor inputs, including an inertial measurement unit and other on-board navigation sensors, and several external atmospheric observations. The results indicate upper altitude density was up to 150% higher than nominal, which is consistent with the observed early entry guidance start time. The density below 40 km was within 12% the pre-flight predictions. The reconstructed axial force coefficient was approximately 2% lower than the pre-flight prediction across the flight range.

Christopher D Karlgaard↗

Data Fusion of In-Flight Aerothermodynamic Heating Measurements Using Kalman Filtering

On February 18th, 2021, the Mars 2020 entry system successfully delivered the Perseverance rover to the surface of Mars at Jezero Crater. The entry capsule carried instrumentation installed on the heatshield and backshell, named the Mars Entry, Descent, and Landing Instrumentation 2. The instruments included pressure transducers, thermocouples, heat flux gauges, and a radiometer to measure the aerodynamic and aerothermodynamic performance of the entry vehicle. Three of these sensors, a thermocouple plug, heat flux gauge, and a radiometer, were co-located on the backshell. The sensors were exposed to roughly the same aerodynamic heating, but measured these environments in different ways, each with its own set of modeling and measurement error complications. This paper develops a method for blending each of these measurements together in a single algorithm to produce estimates of the aerothermodynamic environments at that backshell location. The approach makes use of the Kalman-Schmidt filter/smoother methodology, where systematic measurement error parameters are modeled as multiplicative states that are estimated by the filter along with the aerothermal states. The results indicate peak convective and radiative heating values of 0.86 and 5.16 W/cm2, respectively, compared to the filter predictive model values of 0.67 and 4.83 W/cm2.

Christopher D Karlgaard↗

Data Fusion of In-Flight Aerothermodynamic Heating Measurements Using Kalman Filtering

On February 18th, 2021, the Mars 2020 entry system successfully delivered the Perseverance rover to the surface of Mars at Jezero Crater. The entry capsule carried instrumentation installed on the heatshield and backshell, named the Mars Entry, Descent, and Landing Instrumentation 2. The instruments included pressure transducers, thermocouples, heat flux gauges, and a radiometer to measure the aerodynamic and aerothermodynamic performance of the entry vehicle. Three of these sensors, a thermocouple plug, heat flux gauge, and a radiometer, were co-located on the backshell. The sensors were exposed to roughly the same aerodynamic heating, but measured these environments in different ways, each with its own set of modeling and measurement error complications. This paper develops a method for blending each of these measurements together in a single algorithm to produce estimates of the aerothermodynamic environments at that backshell location. The approach makes use of the Kalman-Schmidt filter/smoother methodology, where systematic measurement error parameters are modeled as multiplicative states that are estimated by the filter along with the aerothermal states. The results indicate peak convective and radiative heating values of 0.86 and 5.16 W/cm$^2$, respectively, compared to the filter predictive model values of 0.67 and 4.83 W/cm$^2$.

Christopher D Karlgaard↗

The unparalleled systems engineering of MSL’s backup entry, descent, and landing system : second chance

Second Chance (SECC) was a bare bones version of Mars Science Laboratory’s (MSL) Entry Descent & Landing (EDL) flight software that ran on Curiosity’s backup computer, which could have taken over swiftly in the event of a reset of Curiosity’s prime computer, in order to land her safely on Mars. Without SECC, a reset of Curiosity’s prime computer would have lead to catastrophic mission failure. Even though a reset of the prime computer never occurred, SECC had the important responsibility as EDL’s guardian angel, and this responsibility would not have seen such success without unparalleled systems engineering. This paper will focus on the systems engineering behind SECC: Covering a brief overview of SECC’s design, the intense schedule to use SECC as a backup system, the verification and validation of the system’s “Do No Harm” mandate, the system’s overall functional performance, and finally, its use on the fateful day of August 5th, 2012.

Reeves, Glenn↗

Shuttle Entry Air Data System (SEADS) hardware development. Volume 2: History

Hardware development of the Shuttle Entry Air Data System (SEADS) is described. The system consists of an array of fourteen pressure ports, installed in an Orbiter nose cap, which, when coupled with existing fuselage mounted static pressure ports permits computation of entry flight parameters. Elements of the system that are described include the following: (1) penetration assemblies to place pressure port openings at the surface of the nose cap; (2) pressure tubes to transmit the surface pressure to transducers; (3) support posts or manifolds to provide support for, and reduce the length of, the individual pressure tubes; (4) insulation for the manifolds; and (5) a SEADS nose cap. Design, analyses, and tests to develop and certify design for flight are described. Specific tests included plasma arc exposure, radiant thermal, vibration, and structural. Volume one summarizes highlights of the program, particularly as they relate to the final design of SEADS. Volume two summarizes all of the Vought responsible activities in essentially a chronological order.

While, D. M.↗

NASA Capture, Containment, and Return System: Bringing Mars Samples to Earth

The Capture, Containment, and Return System (CCRS) project is NASA’s last step in bringing back Mars samples. CCRS will close a decades-long multi-mission and multi-agency effort to bring Mars surface samples back to Earth for scientific studies. CCRS will launch in 2027 on the European Earth Return Orbiter (ERO) spacecraft, which will provide communications relay for the Mars Sample Return ground missions, Perseverance rover and the Sample Retrieval Lander (SRL) (to be launched in 2028). The main mission for CCRS begins when the first-ever orbital planetary capture operation occurs with CCRS catching and securing the Orbiting Sample (OS)in low Mars orbit. From this point, the system will perform additional "firsts": it will autonomously contain the OS with heat-shrink-fit, sterilize the outside surface, and assemble the Earth entry capsule, named Earth Entry System (EES), in orbit around Mars using a gantry mechanism. At approximately 2.8 Lunar distances from Earth, or 3-days from entry into Earth’s atmosphere, CCRS will open its micrometeoroid shield and release the EES on a ballistic trajectory to Earth. The EES is designed to be a fully passive system that will enter the atmosphere and land without parachute at the Utah Test and Training Range (UTTR).

Mars mission, Sample return, Mission design↗