Results for “Lunar Dust Mitigation” — Page 13

NASA NTRSDate not supplied

Design and Testing of a Prototype Electrodynamic Regolith Conveyor For Lunar ISRU

NASA’s Kennedy Space Center’s (KSC) Swamp Works Electrostatics and Surface Physics Laboratory (ESPL) is developing a 4-phase Electrodynamic Regolith Conveyor (ERC) that could convey regolith without the risk of rotating or vibratory actuation, which could jam or require regular maintenance due to the abrasive nature of lunar regolith. Another goal of electrodynamic conveying is the reduction of conveying power, which is important considering the limited capacity of early-stage lunar power systems. The current state of the art (SOA) for lunar regolith conveying is based on recent NASA system studies for oxygen production plants. These plant designs require conveying rates around 100 kg/hr, to produce 10 mT/yr of oxygen from the regolith. To accomplish this, conventional augers and vibratory spiral conveyors have been identified as the SOA or the leading candidates due to their extensive use in the terrestrial material handling industry. At NASA KSC, the use of dynamic electric fields, generated by alternating high voltage on electrodes, has been developed as a dust mitigation solution known as the Electrodynamic Dust Shield (EDS). The EDS is being developed for lenses, solar panels, radiators, fabric and seals and is scheduled for a technology demonstration mission on the Moon in 2023. ESPL researchers have shown the ability to move thin layers (a few mm) of dust with mW of power. In Academia, researchers have shown the ability to electrodynamically convey regolith up to 1 kg/hr with a 4-phase EDS. This paper will describe the design and testing of a prototype ERC that could scale to support transporting regolith at ISRU relevant flow rates.

Conveyor↗

NASA NTRS2021

Regolith Adaptive Modification Systems (Rams) - Final Report

Establishing human habitation on the Moon or Mars requires a palette of reaction chemistries for deconstructing extraterrestrial soils to extract structural metals, fuels, and propellants, as well as consolidating the soils into load-bearing forms. This report outlines progress related to the fundamental chemistry of in-situ resource utilization that is the focus of our Regolith Adaptive Modification System (RAMS) NIAC project. The RAMS concept is a breakthrough approach for preparing surfaces for early landing sites–and subsequent settlement operations–on the Lunar and Martian surface, among others. The RAMS concept is aligned with aspirations and capabilities of planned NASA Artemis mission. The approach is predicated on the sequential delivery of microcapsules onto lunar and Martian surfaces, which upon rupture, release payloads that react with regolith to yield geopolymerized subsurface slabs and surface high-strength steel skin and anchors . Through successively more exothermic reactions, we are seeking to build subsurface geopolymer slabs and use thermite reactions to constitute micro-alloyed advanced high-strength steel (AHSS) and Ti—Al—V pads on surfaces of planetary bodies, thereby circumventing the need for energy-intensive sintering technologies. As a precursor delivery system used to constitute landingpads, RAMS can be scaled for robotic, human-class, and more prominent (i.e., Starship) landers and will be configured within pressurized delivery systems that use radio beacons to outline coordinates for precision landings. Microcapsule delivery systems are designed to impel precursors (nanothermite mixtures and organosilanes), which activate in response to stress, heat, or impact to constitute deep geopolymerized slabs and AHSS skins. Dust mitigation is accomplished by reaction/solidification chemistry that yields a subsurface slab and advanced high-strength steel skin and anchors.

2021 NIAC Phase I↗

NASA NTRS2026

Radiation-Conditioned Ti–hBN Coatings for Space Mechanisms: Bridging Tribology and Irradiation Effects from Laboratory to Low-Earth Orbit

The longevity of tribological components in extraterrestrial environments is challenged by abrasive regolith, extreme temperatures, and ionizing radiation. This study evaluates the performance of vacuum plasma sprayed (VPS) Ti-2vol.% hexagonal boron nitride (hBN) coatings applied to joint mechanisms such as rod and slot, ball and socket, and hinge assemblies, fabricated from Al6061 and Ti6Al4V for planetary structures. Coated and uncoated samples were tested under vacuum with lunar regolith simulant (JSC-1A), followed by environmental exposures including electron radiation and thermal cycling. Results show that coated samples consistently outperformed uncoated counterparts across all configurations. Wear depth in coated components was reduced by over 80%, as confirmed by 3D profilometry and surface imaging. SEM analysis revealed severe abrasion and localized plastic deformation in uncoated surfaces, while coated samples retained structural integrity due to synergy of hard protective phases formed during deposition and retained hBN providing solid lubrication in the sliding surface. Coated and exposed samples exhibited smoother actuation profiles and reduced friction, indicating a beneficial "conditioning" effect from environmental exposure. The coatings-maintained performance even on complex geometries with minimal delamination. These findings demonstrate the potential of VPS Ti-hBN coatings to extend the operational life of lunar mechanisms, bridging laboratory-scale tribology with flight-relevant mechanical applications.

tribology↗

NASA NTRS2005

The Effects of Lunar Dust on EVA Systems During the Apollo Missions

Mission documents from the six Apollo missions that landed on the lunar surface have been studied in order to catalog the effects of lunar dust on Extra-Vehicular Activity (EVA) systems, primarily the Apollo surface space suit. It was found that the effects could be sorted into nine categories: vision obscuration, false instrument readings, dust coating and contamination, loss of traction, clogging of mechanisms, abrasion, thermal control problems, seal failures, and inhalation and irritation. Although simple dust mitigation measures were sufficient to mitigate some of the problems (i.e., loss of traction) it was found that these measures were ineffective to mitigate many of the more serious problems (i.e., clogging, abrasion, diminished heat rejection). The severity of the dust problems were consistently underestimated by ground tests, indicating a need to develop better simulation facilities and procedures.

Gaier, James R.↗

NASA NTRS2007

The Effects of Lunar Dust on EVA Systems During the Apollo Missions

Mission documents from the six Apollo missions that landed on the lunar surface have been studied in order to catalog the effects of lunar dust on Extra-Vehicular Activity (EVA) systems, primarily the Apollo surface space suit. It was found that the effects could be sorted into nine categories: vision obscuration, false instrument readings, dust coating and contamination, loss of traction, clogging of mechanisms, abrasion, thermal control problems, seal failures, and inhalation and irritation. Although simple dust mitigation measures were sufficient to mitigate some of the problems (i.e., loss of traction) it was found that these measures were ineffective to mitigate many of the more serious problems (i.e., clogging, abrasion, diminished heat rejection). The severity of the dust problems were consistently underestimated by ground tests, indicating a need to develop better simulation facilities and procedures.

Gaier, James R.↗

NASA NTRSDate not supplied

Evaluating Extravehicular Activity Access Options for a Lunar Surface Habitat

NASA’s upcoming return to the moon includes a plan for longer duration lunar missions that prioritize science and surface exploration. The current Artemis Base Camp reference proposes a Surface Habitat (SH) that will support 2 to 4 crewmembers with adequate capability for living and working for 30 days or more. An important aspect of the SH’s design will be its ability to support a high frequency of Extravehicular Activities (EVAs) for scientific purposes. There are multiple airlock designs that can support EVA access from inside the SH out to the lunar surface. This paper explores three unique options for EVA access: a traditional airlock, a suitlock, and a suitport-airlock.A traditional airlock is accessed by use of a hatch, crewmembers don and doff their EVA suits inside the airlock, and it must be depressurized and repressurized for every EVA. A suitlock is also depressurized and repressurized for every EVA but thesuits are donned through a suitport attached to the airlock bulkhead. A suitport-airlock is access through suitports that are attached to the airlock bulkhead as well, but the suitport-airlock stays in vacuum, and it does not have to be depressurized and repressurized for each EVA. This study also evaluated the use of an Airlock Airsave System in the cases of a traditional airlock and suitlock. This system captures a fraction of the airlock gas instead of venting all of the gas pre-EVA. The captured gas isthen used to partially repressurize the airlock post-EVA.In this study, each option is evaluated based on seven different areas of analysis. The metrics include overhead time for EVAs, dust mitigation, consumables for resupply mass, systems mass, system power, safety and mission assurances, and programmatic considerations. The EVA access options are evaluated and compared under each area of analysis. While the baseline case assumes the SH is at 8.2 psia, the authors also investigate the impact of a 10.2 psia habitat as an alternative in this analysis. Following the conclusion of the analysis, the authors recommend the usage of a Suitport-Airlock for Lunar SH missions and detail the reasoning behind the recommendation.

EVA↗

NASA NTRSDate not supplied

Evaluating Extravehicular Activity Access Options for a Lunar Surface Habitat

NASA’s upcoming return to the moon includes a plan for longer duration lunar missions that prioritize science and surface exploration. The current Artemis Base Camp reference proposes a Surface Habitat (SH) that will support 2 to 4 crewmembers with adequate capability for living and working for 30 days or more. An important aspect of the SH’s design will be its ability to support a high frequency of Extravehicular Activities (EVAs) for scientific purposes. There are multiple airlock designs that can support EVA access from inside the SH out to the lunar surface. This paper explores three unique options for EVA access: a traditional airlock, a suitlock, and a suitport-airlock. A traditional airlock is accessed by use of a hatch, crewmembers don and doff their EVA suits inside the airlock, and it must be depressurized and repressurized for every EVA. A suitlock is also depressurized and repressurized for every EVA but the suits are donned through a suitport attached to the airlock bulkhead. A suitport-airlock is accessed through suitports that are attached to the airlock bulkhead as well, but the suitport-airlock stays in vacuum, and it does not have to be depressurized and repressurized for each EVA. This study also evaluated the use of an Airlock Airsave System in the cases of a traditional airlock and suitlock. This system captures a fraction of the airlock gas instead of venting all of the gas pre-EVA. The captured gas is then used to partially repressurize the airlock post-EVA. In this study, each option is evaluated based on seven different areas of analysis. The metrics include overhead time for EVAs, dust mitigation, consumables for resupply mass, systems mass, system power, safety and mission assurances, and programmatic considerations. The EVA access options are evaluated and compared under each area of analysis. While the baseline case assumes the SH is at 8.2 psia, the authors also investigate the impact of a 10.2 psia habitat as an alternative in this analysis. Following the conclusion of the analysis, the authors recommend the usage of a Suitport-Airlock for Lunar SH missions and detail the reasoning behind the recommendation.

EVA↗

NASA NTRS2013

Space Environmental Testing of the Electrodynamic Dust Shield Technology

NASA's exploration missions to Mars and the moon may be jeopardized by dust that will adhere to surfaces of (a) Optical systems, viewports and solar panels, (b) Thermal radiators, (c) Instrumentation, and (d) Spacesuits. We have developed an active dust mitigation technology, the Electrodynamic Dust Shield, a multilayer coating that can remove dust and also prevents its accumulation Extensive testing in simulated laboratory environments and on a reduced gravity flight shows that high dust removal performance can be achieved Long duration exposure to the space environment as part of the MISSE-X payload will validate the technology for lunar missions.

Calle, Carlos I.↗

NASA NTRS1992

Mitigation of adverse environmental effects on lunar-based astronomical instruments

The galactic cosmic-ray flux incident on the moon was examined for its potential adverse impact on the performance of the large lunar telescope (LLT) proposed as a part of NASA's Space Exploration Initiative (SEI). Noise produced by the cosmic-ray flux in the charge coupled devices to be used as the primary photodetector in the telescope was estimated. It was calculated that approximately 2.5 m of regolith would provide the shielding necessary to reduce the noise to an acceptable level. Dust is an omnipresent environmental concern for any human-assisted or robotic scientific instruments deployed on the moon. The degree to which dust poses an operational risk to the telescope was examined. Three potential methods for reducing this risk were identified: locating scientific instruments at remote locations; utilizing a prepared, dust-free site for all rocket activities; and covering the optics during high-risk times.

Johnson, Charles L.↗

NASA NTRS1994

Mitigation of adverse environmental effects on lunar-based astronomical instruments

The galactic cosmic-ray flux incident on the Moon was examined for its potential adverse impact on the performance of the large lunar telescope (LLT) proposed as a part of NASA's Space Exploration Initiative (SEI). Noise produced by the cosmic-ray flux in the charge coupled devices (CCD's) to be used as the primary photodetector in the telescope was estimated. It was calculated that approximately 2.5 m of regolith would provide the shielding necessary to reduce the noise to an acceptable level. Dust is an omnipresent environmental concern for any human-assisted or robotic scientific instruments deployed on the Moon. The degree to which dust poses an operational risk to the telescope was examined. Three potential methods for reducing this risk were identified: locating scientific instruments at remote locations; utilizing a prepared, dust-free site for all rocket activities; and covering the optics during high-risk times.

Johnson, Les↗

NASA NTRSDate not supplied

Conceptual Thermal Control System Design for a Lunar Surface Habitat

NASA is currently considering a Surface Habitat (SH) to provide 30-60 day habitability for a crew of up to four to explore the Lunar surface at a South Pole location. The SH concept is comprised of an inflatable volume for the habitable space, a metallic airlock and a descent stage with access to a pressurized rover and other surface assets provided through the airlock. A conceptual architecture for the SH Thermal Control System (TCS) is presented with resource estimates. The TCS design employs a dual loop architecture with a water/propylene glycol mix for the internal crew spaces with a freeze tolerant coolant utilized for the external loop. The internal loop is partitioned into low and moderate temperature service with a sublimator available for operational scenarios prior to thermal radiator deployment (or redeployment). Analytical models are utilized to optimize radiator geometry/orientation as well as the TCS internal/external loop architecture. Heritage hardware is utilized for the TCS concept wherever possible and low mass, dust tolerant, deployable/retractable thermal radiators (in partial gravity) present a technology challenge. The TCS must accommodate infrequent eclipse periods lasting up to 100 hours in duration and mitigation strategies to reduce the energy needed to maintain the SH and associated systems above survival temperature limits during this period are explored. Mitigation options include retractable or freezable radiators, other reconfigurable radiator geometries, alternate fluids, re-generable heat exchangers, temperature excursions, thermal energy storage and optimized inflatable optical properties. Finally, TCS sensitivity to SH Electrical Power System (EPS) growth is considered with both operational and dormant impacts quantified.

Thermal Control↗

NASA NTRSDate not supplied

Metallic Environmentally Resistant Coating Rapid Innovation Initiative

Lightweight alloys such as aluminum (Al) and titanium (Ti) are often specified for space systems to minimize mass while maintaining structural integrity [1,2]. Such alloys however, have poor tribological response (high friction and wear), especially in extreme space environments, which becomes worse with the additional presence of lunar regolith. This leads to short lifetimes and premature failures that will ultimately limit long term operations on the lunar surface [2]. This project is addressing this technology gap by developing advanced wear- and radiation-resistant coatings for lightweight parts to extend the life-time and sustainability of both lunar and Martian assets. Ceramics were considered for their high wear resistance, but were rejected because of their low fracture toughness, which would be especially problematic for structural components. The novel and existing coating technologies and deposition methods are being tested in this project. The coating materials are Boron Nitride-Aluminum (BN-Al), Nickle Titanium (NiTi), Aluminum Oxide (AlO3), Ti64 with hBN at 2 and 10 vol percent (Ti-2vol%hBN and Ti-10vol%hBN), and the deposition techniques are high pressure cold-spray (CS) and ambient and vacuum plasma-spray (APS and VPS) [3,4,5]. BN-Al, NiTi, Ti-2vol%hBN, and Ti-10vol%hBN were applied with all three deposition techniques, and AlO3 was applied only using the APS deposition technique. A tungstenite (WS2) film was applied to the NiTi VPS coating. The coating and deposition technique configurations are being tested against several key end-use performance parameters. The parameters include the capabilities of the coatings under wear environments such as regolith simulant, thermal cycling from high (120°C) to cryogenic (-173°C), high vacuum (~10-7 torr), and pre- and post-exposure to ionizing particle radiation. Wear tests include pin on disk, three-body abrasion, and surface erosion by high velocity regolith impacts. The initial down selection is being performed using on virgin and environmental exposure samples using pin on disk and three body abrasion wear tests. From preliminary assessment of this testing, a few configurations were eliminated. Ti-10vol%hBN could not be applied using CS application and NiTi could not be applied using APS or CS application so these configurations did not get tested. Early pin on disk wear tests showed poor wear performance of BN-Al so this coating was eliminated early in the testing process. AlO3 on Al substrate did not survive thermal cycling, but wear testing is continuing for AlO3 on Ti substrate. A more detailed analysis is being con-ducted to further reduce the number of configuration for phase II and III. Phase II testing will include conventionally and additively manufactured substrates with surface erosion testing. In phase III, the coatings will be applied to three mechanism types: channel and slot, ball and socket, and a hinge joint. Each will demonstrate a different type of wear incidence. The mechanisms and their base materials are of direct interest to the end users and infusion points: the Human Landing System (HLS) and the Lunar Surface Innovation Initiative (sustained lunar surface operations). The technology development project is based out of Marshall Space Flight Center, has partnered with Florida International University (Miami, FL) and Plasma Processes (Huntsville, Al), and is supported by a group of NASA mentors from different centers.

dust mitigation↗

NASA NTRSDate not supplied

Conceptual Thermal Control System Design for a Lunar Surface Habitat

NASA is currently considering a Surface Habitat (SH) to provide 30-60 day habitability for a crew of up to four to explore the Lunar surface at a South Pole location. The SH concept is comprised of an inflatable volume for the habitable space, a metallic airlock and a descent stage with access to a pressurized rover and other surface assets provided through the airlock. A conceptual architecture for the SH Thermal Control System (TCS) is presented with resource estimates. The TCS design employs a dual loop architecture with a water/propylene glycol mix for the internal crew spaces with a freeze tolerant coolant utilized for the external loop. The internal loop is partitioned into low and moderate temperature service with a sublimator available for operational scenarios prior to thermal radiator deployment (or redeployment). Analytical models are utilized to optimize radiator geometry/orientation as well as the TCS internal/external loop architecture. Heritage hardware is utilized for the TCS concept wherever possible and low mass, dust tolerant, deployable/retractable thermal radiators (in partial gravity) present a technology challenge. The TCS must accommodate infrequent eclipse periods lasting up to 100 hours in duration and mitigation strategies to reduce the energy needed to maintain the SH and associated systems above survival temperature limits during this period are explored. Mitigation options include retractable or freezable radiators, other reconfigurable radiator geometries, alternate fluids, re-generable heat exchangers, temperature excursions, thermal energy storage and optimized inflatable optical properties. Finally, TCS sensitivity to SH Electrical Power System (EPS) growth is considered with both operational and dormant impacts quantified.

Thermal Control↗

NASA NTRSDate not supplied

Thermal Control System Architecture and Technology Challenges for a Lunar Surface Habitat

NASA’s current plans for exploration of the Lunar South Pole region include a Surface Habitat (SH) to provide up to 60-day habitability for a crew of four. The SH concept is comprised of several elements including an inflatable volume for the habitable space and a metallic airlock for access to a pressurized rover and other surface assets. A conceptual architecture for the SH Thermal Control System (TCS) is presented. A TCS dual loop design is utilized with a water/propylene glycol mix for the internal crew spaces and an external loop with low temperature coolant. The internal loop is partitioned into low and moderate temperature service with a sublimator available for operational scenarios prior to thermal radiator deployment (or redeployment). Waste heat is rejected through thermal radiators contained in the external loop. Optimization of the thermal radiator geometry/orientation as well as the TCS internal/external loop architecture is accomplished via analytical models of the system. Low mass, dust tolerant, deployable/retractable thermal radiators (in partial gravity) and thermal control surfaces, along with accommodating infrequent eclipse periods lasting up to 100 hours, present the major technology challenges. Mitigation strategies to reduce the energy needed to maintain the SH and associated systems above survival temperature limits during the eclipse period are considered in the paper. Options include retractable radiators, re-generable heat exchangers, temperature excursions, thermal energy storage and optimized inflatable optical properties. TCS sensitivity to potential SH Electrical Power System (EPS) growth is also a consideration for both operational and dormant mission phases.

Thermal Control System↗

NASA NTRSDate not supplied

Thermal Control System Architecture and Technology Challenges for a Lunar Surface Habitat

NASA’s current plans for exploration of the Lunar South Pole region include a Surface Habitat (SH) to provide up to 60-day habitability for a crew of four. The SH concept is comprised of several elements including an inflatable volume for the habitable space and a metallic airlock for access to a pressurized rover and other surface assets. A conceptual architecture for the SH Thermal Control System (TCS) is presented. A TCS dual loop design is utilized with a water/propylene glycol mix for the internal crew spaces and an external loop with low temperature coolant. The internal loop is partitioned into low and moderate temperature service with a sublimator available for operational scenarios prior to thermal radiator deployment (or redeployment). Waste heat is rejected through thermal radiators contained in the external loop. Optimization of the thermal radiator geometry/orientation as well as the TCS internal/external loop architecture is accomplished via analytical models of the system. Low mass, dust tolerant, deployable/retractable thermal radiators (in partial gravity) and thermal control surfaces, along with accommodating infrequent eclipse periods lasting up to 100 hours, present the major technology challenges. Mitigation strategies to reduce the energy needed to maintain the SH and associated systems above survival temperature limits during the eclipse period are considered in the paper. Options include retractable radiators, re-generable heat exchangers, temperature excursions, thermal energy storage and optimized inflatable optical properties. TCS sensitivity to potential SH Electrical Power System (EPS) growth is also a consideration for both operational and dormant mission phases.

Thermal Control System↗

NASA NTRSDate not supplied

Off Earth Landing and Launch Pad Construction – A Critical Technology for Establishing a Long-Term Presence on Extraterrestrial Surfaces

Space Policy Directive 1 has refocused the National Aeronautics and Space Administration (NASA) to lead the return of humans to the Moon for long-term exploration and utilization. A long-term presence on the moon will require numerous lunar landings and launches to build up surface assets, rotate crew, and deliver resources to/from the moon. Interactions between landing/launch plumes and the unprepared surface cause regolith to be eroded and ejected at high velocities from beneath the vehicle. The associated ejecta elevates mission risks by obscuring sensors and human vision during landing; cratering/modifying the surface that the vehicle will land upon; and subjecting the vehicle, surrounding assets, and potentially orbital assets to impacts from high velocity dust particles. A method to mitigate risks stemming from landing/launch plume ejecta is to construct reusable landing/launch pads. A landing/launch pad can provide a known landing/launch surface, minimize ejecta, protect assets from liberated particles, and provide protection in case of a landing/launch anomaly. This presentation will summarize previous work towards construction of off-Earth landing/launch pads and identify key technology gaps. Additionally, this presentation establishes metrics for comparison of pad construction technologies and trades current approaches. The overall objective of this paper is to baseline the state of the art of off-Earth landing/launch pad construction technologies and serve as the starting point for further technical development.

Landing & Launch Pad↗

NASA NTRSDate not supplied

Electrodynamic Regolith Conveyor Sub-Orbital Flight Experiment

The Electrodynamic Regolith Conveyor (ERC) is a technology that is being developed for soil sampling, beneficiation, specialized conveying applications and dust mitigation. The ERC is an extension of the Electrodynamic Dust Shield (EDS). The EDS has been developed for lenses, solar panels, radiators, fabric, and other applications and is scheduled for a technology demonstration mission on the Moon in 2024. The objective of the ERC sub-orbital flight experiment is to perform testing to advance the TRL of the ERC technology by measuring the regolith transport flow rate, power consumption and range of particle trajectories at four different inclinations in a simulated lunar gravity environment. This testing supports discrete element modeling efforts by grounding the simulations with test data.

Conveyor↗

NASA NTRSDate not supplied

Electrodynamic Regolith Conveyor Sub-Orbital Flight Experiment

The Electrodynamic Regolith Conveyor (ERC) is a technology that is being developed for soil sampling, beneficiation, specialized conveying applications and dust mitigation. The ERC is an extension of the Electrodynamic Dust Shield (EDS). The EDS has been developed for lenses, solar panels, radiators, fabric, and other applications and is scheduled for a technology demonstration mission on the Moon in 2024. The objective of the ERC sub-orbital flight experiment is to perform testing to advance the TRL of the ERC technology by measuring the regolith transport flow rate, power consumption and range of particle trajectories at four different inclinations in a simulated lunar gravity environment. This testing supports discrete element modeling efforts by grounding the simulations with test data.

Electrodynamic↗