Origin of secondary electrons ejected from gas-covered surfaces by fast neutral beams.
Secondary electron emission from gas covered metal surfaces, discussing results of neutral beam investigations
Amme, R. C.↗
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Optical surface evaluation by soft X-ray scattering
During the fabrication of the mirrors for the Extreme Ultraviolet Explorer (EUVE), methods for evaluating the surface quality of the optics have been developed. Measurement of soft X-ray scattering profiles allows for the determination of the surface roughness and correlation lengths for highly polished metal surfaces. With this method, the surface parameters for one of the Wolter Schwarzschild type I mirrors that had been fabricated for the EUVE mission have been determined. The techniques employed, the theoretical basis for the method, and the data that had been taken are presented. The measurements show that the best mirrors have a surface roughness of 20A rms or less.
Green, James C.↗
Detection of Chamber Conditioning by CF4 in the GEC Cell
During oxide etch processes, buildup of fluorocarbon residues on reactor sidewalks can cause to drift and will necessitate time for conditioning and cleaning of the reactor. Various measurements in CF4 and Ar plasmas are made in an attempt to identify a metric able to indicate the chamber condition. Mass spectrometry and a Langmuir probe shows that the buildup of fluorocarbon films on the reactor surface causes a decrease in plasma floating potential, plasma potential, and ion energy in argon plasmas. This change in floating potential is also observed in CF4 plasma operation, and occurs primarily during the first hour and a half of plasma operation. A slight rise in electron density is also observed in the argon plasmas. Because the change is seen in an argon plasma, it is indicative of altered physical, not chemical, plasma-surface interactions. Specifically, the insulating films deposited on metal surfaces alter the electromagnetic fields seen by the plasma, affecting various parameters including the floating potential and electron density. An impedance probe placed on the inductive coil shows a slight reduction in plasma impedance due to this rising electron density. The optical emission of several species, including CF, C2, atomic Si and atomic C, is also monitored for changes in density resulting from the buildup of film on the chamber wall. Changes in the optical emission spectrum are comparable to the noise levels in their measurement.
Cruden, Brett A.↗
Lubricants and Additives Affect Spur-Gear Fatigue
Surface-fatigue tests conducted with AISI 9310 steel spur gears show surface-fatigue life of AISI 9310 steel spur gears increased as much as 400 percent by addition of small amount of phosphorus-type extreme-pressure (EP) additive in lubricant. Antiwear or EP additives either absorbed onto surface or react with surface to form protective coating or surface film. Boundary film provides barrier that prevents contact of metal surfaces and provides low shear strength, which reduces friction coefficient below base metal.
Scibbe, H.↗
Surface blistering of metals due to low energy hydrogen bombardment.
Surface blistering of metals due to low energy hydrogen ion bombardment, determining solar absorptance change in gold-plated specimens
VAPOR DEPOSITION↗
A theory of gas-surface interactions at satellite velocities
Three dimensional model for gas interactions with metal surfaces at satellite velocities
Jackson, D. P.↗
A study of the kinetics of the surface oxidation of metals by solid electrolyte techniques
Surface oxidation kinetics of iron by solid electrolyte techniques, comparing weight gain method
Cassler, C. D.↗
Flexible Ceramic-Metal Insulation Composite and Method of Making
A method for joining a woven flexible ceramic fabric and a thin metal sheet creating an integral metal surfaced flexible thermal protection article, which methods compress: placing multiple dots of high temperature metallic or fabric and the thin metal sheet in a random or organized pattern, with the proviso that the brazing material covers about 10% or less of the surface of one flat side of the metal sheet; heating the flexible ceramic fabric, brazing material and thin metal sheet for a predetermined period of time to integrally connect the same; and cooling the formed flexible article to ambient temperature. Preferably the flexible ceramic is selected from fibers comprising atoms of silicon, carbon, nitrogen, boron, oxygen or combinations thereof. The flexible thermal protection article produced is also part of the present invention. The thin metal sheet is comprised of titanium, aluminum, chromium, niobium or alloys or combinations thereof. The brazing material is selected from copper/silver or copper/gold or is a ceramic brazing or adhesive material.
Rasky, Daniel J.↗
Coatings decrease metal fatigue failure
Metal test specimens were coated with suitable materials to limit the rate of attack of fresh metal surfaces by the atmosphere. The fatigue properties of coated metals were superior to those which were uncoated and approached the properties observable in vacuum.
Sumsion, H. T.↗
One-wire thermocouple
Nickel alloy/constantan device accurately measures surface temperature at precise locations. Device is moderate in cost and simplifies fabrication of highly-instrumented seamless-surface heat-transfer models. Device also applies to metal surfaces if constantan wire has insulative coat.
Goodrich, W. D.↗
Silicon crystal as a low work function collector
A test vehicle with a low work function collector which can be incorporated in a thermionic converter was constructed from standard vacuum components including an ultrahigh vacuum ion pump. The collector assembly was fabricated by diffusion bonding a (100) oriented silicon single crystal to a molybdenum block. The silicon surface was treated with cesium and oxygen to produce an NEA-type condition and the results were tested by photoemission and work function measurements. An n-type silicon collector was successfully activated to a work function of 1.0 eV, which was verified by photoemission spectral yield measurements. The stability test of an activated surface at elevated temperatures was conducted in the range from room temperature to 619 K, which was slightly lower than the designed collector temperature of 700 K. The work function measurements clearly demonstrated that the behavior of cesium replenishment on the activated Si surface was similar in nature to that of a metallic surface; that is, the loss of cesium by thermal desorption could be compensated by maintaining an adequate vapor pressure of cesium.
Chang, K. H.↗
MOD silver metallization for photovoltaics
Photovoltaic cells require back side metallization and a collector grid system on the front surface. Both front and back surface metallizations should have good adhesion, low contact resistance, low sheet resistance, long term stability, and their deposition methods should not degrade the n-p junction. Advantages and disadvantages of different deposition methods are discussed.
Vest, G. M.↗
An almost 'perfectly' diffuse, 'perfect' reflector for far-infrared reflectance calibration
Specular and diffuse reflectance measurements made near normal incidence of two very rough, solid aluminum surfaces are presented for the wavelength range from 2.2 to 512 microns. The diffuse measurements made at nonspecular angles by two different detectors indicate that between 33 and 201 microns the reflectance of one surface is nearly Lambertian (isotropic) with a bidirectional reflectance distribution function (BRDF) value within 32 percent of the theoretical value of (1/pi)/sr for a perfectly diffuse, perfect reflector. Photometric reflectance spectra at the specular angle show that between 6.9 and 100 microns the specular BRDF of these surfaces is within 5 percent of the theoretical value of (1/pi)/sr. At longer wavelengths of 235, 320, and 512 microns the specular reflectance rapidly departs from that of a perfectly diffuse, perfect reflector. The two samples studied have rms surface roughnesses of 44 and 60 microns. A durable metal surface with these near perfect reflectance characteristics can be advantageously used in the FIR as a black-body source, the interior surface of an integrating sphere, and most especially as an absolute calibration standard. BRDF measurements at 40 deg incidence, though still highly diffuse, show a significant departure from Lambertian reflectance.
Smith, Sheldon M.↗
Advanced Communication Technology Satellite (ACTS) Multibeam Antenna On-Orbit Performance
The NASA Lewis Research Center's Advanced Communication Technology Satellite (ACTS) was launched in September 1993. ACTS introduced several new technologies, including a multibeam antenna (MBA) operating at extremely short wavelengths never before used in communications. This antenna, which has both fixed and rapidly reconfigurable high-energy spot beams (150 miles in diameter), serves users equipped with small antenna terminals. Extensive structural and thermal analyses have been performed for simulating the ACTS MBA on-orbit performance. The results show that the reflector surfaces (mainly the front subreflector), antenna support assembly, and metallic surfaces on the spacecraft body will be distorted because of the thermal effects of varying solar heating, which degrade the ACTS MBA performance. Since ACTS was launched, a number of evaluations have been performed to assess MBA performance in the space environment. For example, the on-orbit performance measurements found systematic environmental disturbances to the MBA beam pointing. These disturbances were found to be imposed by the attitude control system, antenna and spacecraft mechanical alignments, and on-orbit thermal effects. As a result, the MBA may not always exactly cover the intended service area. In addition, the on-orbit measurements showed that antenna pointing accuracy is the performance parameter most sensitive to thermal distortions on the front subreflector surface and antenna support assemblies. Several compensation approaches were tested and evaluated to restore on-orbit pointing stability. A combination of autotrack (75 percent of the time) and Earth sensor control (25 percent of the time) was found to be the best way to compensate for antenna pointing error during orbit. This approach greatly minimizes the effects of thermal distortions on antenna beam pointing.
Source record↗
Surface treatment for valve seats
Valve with embedded fine particles of diamond in the metal surface of the valve seat resists galling, corrosion, erosion, and cold welding. Diamond powder has an average particle diameter of 0.01 micron and is used with a standard fine diamond polishing compound.
Macglashan, W. F., Jr.↗
Investigation of thermal isolation materials for contacting surfaces
Thermal isolation characteristics of interstitial materials in vacuum environment, inserting materials between contacting metal surfaces at various pressures and temperatures
Gyorog, D. A.↗
Verifying the fit of mating contoured surfaces
Simple inexpensive process uses commercially available compressible film to verify fit between mating metal surfaces within 0.08 mm to 0. 13 mm.
Leonard, W. D.↗
Procedures for experimental measurement and theoretical analysis of large plastic deformations
Theoretical equations are derived and analytical procedures are presented for the interpretation of experimental measurements of large plastic strains in the surface of a plate. Orthogonal gage lengths established on the metal surface are measured before and after deformation. The change in orthogonality after deformation is also measured. Equations yield the principal strains, deviatoric stresses in the absence of surface friction forces, true stresses if the stress normal to the surface is known, and the orientation angle between the deformed gage line and the principal stress-strain axes. Errors in the measurement of nominal strains greater than 3 percent are within engineering accuracy. Applications suggested for this strain measurement system include the large-strain-stress analysis of impact test models, burst tests of spherical or cylindrical pressure vessels, and to augment small-strain instrumentation tests where large strains are anticipated.
Morris, R. E.↗