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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Residual Stress Measurements of Cr-coated Cladding

Accident-tolerant fuel concepts for light-water reactor applications have been developed and tested in diverse research programs around the world. Industry teams have developed coated cladding concepts using different coating application methods, such as physical vapor deposition and coldspraying. Recently, variations in thickness and application method were investigated, and their effects on the microstructure and mechanical properties were reported. The results suggest an increase in performance in an unirradiated state, however, it remains unclear what phenomenon drove this performance. One explanation to this performance is associated with the coating process imparting a residual stress. Residual stress analysis was performed on coatings produced with various process parameters to understand how a thin layer of Cr impacts the mechanical properties after coating application and after simulated operating conditions. The gathered information is intended to address safety concerns or support margin identification related to accident-tolerant fuels and to support subsequent modeling and simulation efforts.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

RELAP-7 Code Assessment Plan and Requirement Traceability Matrix

The RELAP-7, a safety analysis code for nuclear reactor system, is under development at Idaho National Laboratory (INL). Overall, the code development is directed towards leveraging the advancements in computer science technology, numerical solution methods and physical models over the last decades. Recently, INL has also been putting an effort to establish the code assessment plan, which aims to ensure an improved final product quality through the RELAP-7 development process. The ultimate goal of this plan is to propose a suitable way to systematically assess the wide range of software requirements for RELAP-7, including the software design, user interface, and technical requirements, etc. To this end, we first survey the literature (i.e., international/domestic reports, research articles) addressing the desirable features generally required for advanced nuclear system safety analysis codes. In addition, the V&V (verification and validation) efforts as well as the legacy issues of several recently-developed codes (e.g., RELAP5-3D, TRACE V5.0) are investigated. Lastly, this paper outlines the Requirement Traceability Matrix (RTM) for RELAP-7 which can be used to systematically evaluate and identify the code development process and its present capability.

42 ENGINEERING↗
DOE OSTI2022

Thermal scattering law for structure-dependent-Doppler broadening in FLASSH

Traditional Doppler broadening methods assume that target nuclei velocities follow a Maxwell-Boltzmann distribution which inherently assumes that the atoms are a free gas or that their velocities are independent of each other. This approximation is reasonable at high target temperatures and high neutron energies. However, nuclei are not independent: the lattice temperature and chemical binding will define the atomic motion. The thermal scattering law (i.e., TSL or S(α,β)) is a material property which describes the chemical binding and temperature response in terms of available momentum and energy states. In the thermal energy range, this TSL will define the thermal scattering cross sections. In the resonance region, the TSL offers a first-principles description of the probability distribution function for the velocity of the target nuclei. Using the TSL in Doppler broadening captures the structure of the material consistently from the thermal range into the resonance cross sections. In this work, both traditional free-gas and precise TSL Doppler broadening methods for resonance cross section evaluation have been implemented within the Full Law Analysis Scattering System Hub (FLASSH). This framework provides a generalized formulation for evaluating low-lying resonance data and streamlines nuclear data processing methods. TSL data generated using ab initio lattice dynamics (AILD) can be used to broaden cross section libraries in ENDF format for high-fidelity input into reactor physics calculations. These capabilities are demonstrated for the lowest absorption resonances of {sup 238}U in UO{sub 2}, UC and UN. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Microstructural and nanomechanical studies of PVD Cr coatings on SiC for LWR fuel cladding applications

The microstructure and nanomechanical properties of pure Cr coatings deposited on SiC with various physical vapor deposition (PVD) methods have been investigated for the mitigation of hydrothermal corrosion of SiC-SiC f (SiC fiber-reinforced SiC matrix) composite fuel cladding in light water reactors (LWR). Cr coatings (4–7 μm thick) were deposited on unbiased SiC substrates using six variants of magnetron sputtering processes: (i) standard (S-DCMS), (ii) pulsed (P-DCMS), (iii) ion-assisted (I-DCMS), and (iv) pulsed ion-assisted direct current magnetron sputtering (PI-DCMS), (v) high-power impulse magnetron sputtering (HiPIMS), and (vi) bipolar HiPIMS (B-HiPIMS). Microstructural characterization and nanoindentation testing were used to evaluate effects of deposition technique on coating microstructure and nanomechanical properties. The application of positive reverse pulses to the sputter target induced coarsening of the columnar grain structure, while ion bombardment of substrates during deposition promoted densification of the coating microstructure. Both effects are exemplified in B-HiPIMS deposition, resulting in a high-density microstructure with compressive residual stress. Material pile-up around nano-indents and plastic work during nanoindentation were analyzed to understand deformation behavior of the coatings. Finally, the results suggest the B-HiPIMS process to be among the promising methods for the deposition of Cr coatings on SiC-SiC f for LWR cladding application.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Stabilized FE simulation of prototype thermal-hydraulics problems with integrated adjoint-based capabilities

A critical aspect of applying modern computational solution methods to complex multiphysics systems of relevance to nuclear reactor modeling, is the assessment of the predictive capability of specific proposed mathematical models. In this respect the understanding of numerical error, the sensitivity of the solution to parameters associated with input data, boundary condition uncertainty, and mathematical models is critical. Additionally, the ability to evaluate and or approximate the model efficiently, to allow development of a reasonable level of statistical diagnostics of the mathematical model and the physical system, is of central importance. In this study we report on initial efforts to apply integrated adjoint-based computational analysis and automatic differentiation tools to begin to address these issues. The study is carried out in the context of a Reynolds averaged Navier–Stokes approximation to turbulent fluid flow and heat transfer using a particular spatial discretization based on implicit fully-coupled stabilized FE methods. Initial results are presented that show the promise of these computational techniques in the context of nuclear reactor relevant prototype thermal-hydraulics problems.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2021

Follow the power—pathways to steady-state tokamak reactors

Abstract Diagramming pathways of dimensionless power is a potent method for extrapolating between operating points on present-day tokamaks and future burning plasma devices. The heat transport power, current drive power, H-mode threshold power and other ‘plasma physics’ powers can be expressed in dimensionally correct (or normalized) form as Pa 3/4 , where P is the power and a is the plasma minor radius, with the relative gyroradius ( ρ * ) dependence ranging from gyro-Bohm-like for transport ( P a 3 / 4 ∝ ρ * − 3 / 2 ), Bohm-like for current drive ( P a 3 / 4 ∝ ρ * − 5 / 2 ) and worse than Bohm-like for H-mode threshold ( P a 3 / 4 ∝ ρ * − 3 ). The D–T fusion power cannot be normalized in the same fashion since it is governed by nuclear physics, but at fixed B T it scales like P a 3 / 4 ∝ ρ * − 9 / 2 . Other ‘mixed physics’ powers can be incorporated into the dimensionless power framework by holding B T fixed in the same manner. Diagramming these dimensionless powers vs ρ * shows how the pathway to a steady-state reactor can be optimized relative to various operational boundaries. Using a steady-state hybrid discharge with β N = 3.2 from DIII-D as the starting point, a multi-parameter optimization finds an attractive pathway to steady-state operation on ITER using 76 MW of current drive power (fusion gain of Q fus = 8), along with a pathway to Q fus = 20 in a JET-sized steady-state reactor with B T = 10 T.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2018

Evaluation of statistical variation of microstructural properties and temperature effects on creep fracture of Grade 91

This report describes three improvements made to a physically-based model for creep and creep rupture in Grade 91 steel developed as part of the Advanced Reactor Technologies program: 1. Progress on transitioning the model framework to the MOOSE finite element package to improve parallel scalability, increase the physical size of the simulations, and incorporate multiphysics effects into the model. 2. The development of a physically-based method of scaling the model parameters to accurately capture creep in Grade 91 for temperatures in the range of 450° to 500° C. 3. Extending the model to account for microstructural statistical variations, specifically capturing the effect of grain boundary energy on the physical parameters underling the model for grain boundary void nucleation and cavitation. Put together, these improvements result in an accurate, predictive model for the physical response of Grade 91 steel over the expected use temperature range for the material in future liquid metal cooled fast reactors. The model can be used to more accurately predict engineering properties of the material for very long service lives, which could lead to safer, more economical future advanced reactors.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2017

Seventy-Five Years of Nuclear Criticality Safety Documents--A Bibliography

A collection of nuclear criticality documents was begun in the 1970s at the University of California’s Lawrence Livermore Laboratory (now Lawrence Livermore National Laboratory). Documents in this bibliography are dated as early as 1940. The early documents described experimental work that was of vital importance to the safe use of fissile materials at nuclear reactors, the facilities for preparing or transporting nuclear fuel, or its eventual storage. The experiments were of direct value to support safe operations with fissile materials, but they were also needed for validating early physics data and calculational methods and then for validating computational methods used in criticality safety evaluations. These documents provided information for our computerized bibliographic database. The bibliography was originally intended for use by Livermore staff members but criticality safety "pioneers” encouraged us to make the database available to the broader nuclear safety community and even shared copies of their bibliographies and reports. A publication of the bibliography is being prepared and a searchable database is available on the U.S. Department of Energy’s Nuclear Criticality Safety Program’s NCSP website. The NCSP website also includes links from the bibliography to many full-text documents. The database continues to expand--the information in this paper is based on a “snapshot” of its present status. The “vintage” hardcopy document collection is preserved and is being scanned into digital format.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2020

Performing k eff Validation of As-Loaded Criticality Safety Calculations Using UNF-ST&DARDS: Applicable Experiment Selection

The general method for performing validation of as loaded criticality safety calculations using UNF ST&DARDS is presented in a paper by Clarity, which includes a description of the UNF-ST&DARDS system. Proof-of-principle analyses were performed in the summer of 2019 for MPC-32 dual purpose canisters (DPCs) containing pressurized water reactor (PWR) fuel assemblies. Summaries of these results are presented in this and a companion paper for this conference. The current paper describes the TSUNAMI-IP calculations performed to select applicable experiments for validation of 11 MPC-32 DPCs. The companion paper discusses the TSUNAMI-3D calculations used to generate sensitivity data to support the experiment selections discussed here. Experiment selection is based on the sensitivity/uncertainty (S/U) methods used to validate criticality safety calculations of as-loaded DPCs containing pressurized water reactor (PWR) spent nuclear fuel (SNF). This process has been demonstrated and is summarized in this paper. The approach is similar to that used in NUREG/CR-7109, which provides an approach for validation of PWR burnup credit (BUC), including major and minor actinides and major fission products. The premise of S/U-based validation is that applicable experiments—those having a similar bias to a given application system—will have similar sensitivities for each isotope and reaction in the two systems. It is assumed that cross sections with larger uncertainties are more likely to contain data errors which contribute to the bias. The integral index c k thus propagates the system sensitivities with the nuclear covariance data to calculate a correlation coefficient representing the similarity of the two systems. In this work, a c k value of 0.8 or higher is interpreted as identifying an experiment with sufficient similarity for use in validation. This paper presents a brief summary of the characteristics of the 11 MPC-32 DPCs used in the proof of-principle analysis for as-loaded criticality safety calculation validation and an overview of the critical experiment suite with which each of these DPC models was compared. A summary and discussion of c k results is also presented, followed by conclusions and a discussion of future work to be performed for validation of UNF ST&DARDS as-loaded criticality safety calculations.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2020

Survey of Modeling and Simulation Techniques for Advanced Manufacturing Technologies Volume I – Predicting Initial Microstructures

This report summarizes the current state of modeling and simulation methods for predicting the initial structure and properties of material in components assembled using advanced manufacturing technologies (AMTs). The report is the first volume in a two-volume series. This first volume focuses on predicting initial microstructures of AM material. The second volume discusses predicting material properties given the initial microstructure. The focus is on technologies of particular relevance to the design and manufacture of nuclear reactor components. The purpose of the report is to help develop the technical knowledge base to support regulatory decisions that will be needed to assess nuclear components manufactured with AMTs as these components are installed at nuclear power plants (NPPs). The report develops a list of AMTs of particular interest to the NRC and summarizes the key microstructural features and corresponding processing parameters relevant to each technology. Further sections describe available physically-based and data-driven prediction methods and survey widely available software tools. The report concludes with a summary of gaps that may be of particular interest to the NRC when evaluating modeling and simulation methods for AMTs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2021

A boundary value “reservoir problem” and boundary conditions for multi-moment multifluid simulations of sheaths

Multifluid simulations of plasma sheaths are increasingly used to model a wide variety of problems in plasma physics ranging from global magnetospheric flows around celestial bodies to plasma–wall interactions in thrusters and fusion devices. For multifluid problems, accurate boundary conditions to model an absorbing wall that resolves a classical sheath remain an open research area. This work justifies the use of vacuum boundary conditions for absorbing walls to show comparable accuracy between a multifluid sheath and lower moments of a continuum-kinetic sheath.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2018

Partial flocculation for spray drying of spherical mixed metal oxide particles

Abstract Particles are an important design consideration for many proposed solar thermochemical water splitting reactor concepts. These particles must maintain physical integrity and chemical performance at very high temperatures (>900°C) while flowing within a system. Spray drying is a commonly used, scalable method to produce solid spherical particles that have the best opportunity to meet these requirements. Spray drying is used to produce hercynite (FeAl 2 O 4 ) particles using pH ‐modification of a charge‐stabilized sol. This process involves inducing partial flocculation in nanoparticle suspensions to yield larger particles that are spherical and structurally robust. A commercial boehmite suspension is characterized along with a mixture of the boehmite suspension with an iron oxide suspension. Zeta potential near zero and peak yield stress measurements at the same pH indicate flocculation, but associated sedimentation behavior is not observed. The behavior of both the boehmite‐only and mixed suspensions both seem to be driven by the behavior of the boehmite suspension alone. Spray dried particles from the mixed suspension at the critical pH gave significantly larger and more spherical particles, which also indicates flocculation. This relatively simple technique shows promise for new mixed‐metal material formulations and scalable applications.

Ehrhart, Brian D.↗
DOE OSTI2019

A data-driven framework for error estimation and mesh-model optimization in system-level thermal-hydraulic simulation

We report over the past decades, several computer codes have been developed for simulation and analysis of thermal-hydraulics and system response in nuclear reactors under operating, abnormal transient, and accident conditions. However, simulation errors and uncertainties still inevitably exist even while these codes have been extensively assessed and used. In this work, a data-driven framework (Optimal Mesh/Model Information System, OMIS) is formulated and demonstrated to estimate simulation error and suggest optimal selection of computational mesh size (i.e., nodalization) and constitutive correlations (e.g., wall functions and turbulence models) for low-fidelity, coarse-mesh thermal-hydraulic simulation, in order to achieve accuracy comparable to that of high-fidelity simulation. Using results from high-fidelity simulations and experimental data with many fast-running low-fidelity simulations, an error database is built and used to train a machine learning model that can determine the relationship between local simulation error and local physical features. This machine learning model is then used to generate insight and help correct low-fidelity simulations for similar physical conditions. The OMIS framework is designed as a modularized six-step procedure and accomplished with state-of-the-art methods and algorithms. A mixed-convection case study was performed to illustrate the entire framework.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2018

SELF-LIMITING TRANSIENT PULSE SIMULATION METHOD EXHIBITING TIME LAG PHENOMENON USING MAMMOTH

Coupling of multi-physics and multi-scale allows the exploration of phenomenon not previously studied with high fidelity. The heat diffusion time lag in TREAT-like fuel requires both multi-physics and multi-scale coupling to model the full transient behavior. The reactor physics code MAMMOTH, which has the ability to couple the heat conduction equation and the neutron diffusion equation, simulated a self-limiting transient pulse meeting these requirements. The MOOSE MultiApp system allowed the coupling of many micro-scale simulations with a single macro-scale simulation. The micro-scale geometry was a 0.0044 cm diameter UO2 fuel grain surrounded by a graphite moderator. The macro-scale geometry was a homogeneous fuel with the same isotope ratio of the micro-scale material surrounded by a graphite reflector. Two temperature-dependent two energy group cross-section libraries were computed using Serpent 2 for use in MAMMOTH. Both the homogeneous unit cell and heterogeneous unit cell cross-section library had infinite reactor boundary conditions. The macro-scale simulation had finite boundary conditions. By varying the feedback temperature, macro or micro, given to the cross-sections, the effect of the time lag was explored using a Picard coupling method. The time lag increases the peak power density by 9 % to 10 % and the energy deposited by 8 % to 9 %. The effect of differing grain and moderator temperature at the micro-scale was also explored showing differences in time lag behavior. Future research will improve the fidelity of the method through representative macro-scale geometries, temperature-dependent cross-sections, and greater energy group resolution.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2017

Boron-Coated Straw Collar for Uranium Neutron Coincidence Collar Replacement

The objective of this project was to design and optimize, in simulation space, an active neutron coincidence counter (or collar) using boron-coated straws (BCSs) as a non- 3 He replacement to the Uranium Neutron Coincidence Collar (UNCL). UNCL has been used by the International Atomic Energy Agency (IAEA) and European Atomic Energy Community (Euratom) since the 1980s to verify the 235 U content in fresh light water reactor fuel assemblies for safeguards purposes. This report documents the design and optimization of the BCS collar.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Temperature compensated transfer function for probability of detection (POD) in high temperature ultrasonic NDE using low temperature signals - 249

Ultrasonic piezoelectric based transducers offer the potential for in-coolant NDT measurements and imaging required at high temperature for the safe operation of advanced small modular reactors (SMRs). Current work estimates a significant 97% reduction in the probability of detection (POD) for an artificial flaw size of 2{lambda} due to degradation of the transducer performance at elevated temperature. The source of variability for POD in the current work is the temperature dependence of material matrix of piezoelectric material PZT-5A used in the sensor. The physics based model developed using finite element method quantifies reduction in the scattering amplitude for the side drilled hole (SDH) from 15 C to 195 C. Using model assisted probability of detection (MAPOD) approach, sensor temperature effect on the POD is demonstrated for SDHs in the low carbon steel specimen. Scattering amplitudes for the room temperature simulated data is validated with the experimental data. A temperature correction factor and transfer factors are reported to transform the simulated temperature effect from physics based model to the experimental data for estimation of high temperature POD using low temperature ultrasonic measurements. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗