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At least 235 records · Page 13

An Analytical Method to Calculate Effective Elastic Properties of General Multifunctional Honeycomb Cores in Sandwich Composites

Sandwich composite structures are ideal configurations in which to incorporate additional functionality beyond load-carrying capabilities. The inner core-walls can be layered to incorporate other functions such as power storage for a battery. In this work we investigate an assemblage of analytical tools to compute effective properties that allow complex layered core architectures to be homogenized into a single continuum layer. This provides a great increase in computational efficiency to numerically simulate the structural response of multifunctional sandwich structures under applied loads. We present a coupled analytical method including an extensive numerical verification of the accuracy of this method.

Sather, Erik↗

TPSAS-NF1676L-10669-DND

Thermography is excellent at rapid detection of delaminations in composite sandwich structure. Interpretation of the results can be difficult – Especially for complex geometries. The use of complementary techniques such as X-ray CT or ultrasound may be necessary to get the complete picture.

K Elliott Cramer↗

TPSAS-NF1676L-19616-DND

The present study has three goals: (1) perform an experiment where a simple laminate damage process can be characterized in high detail; (2) evaluate the performance of existing commercially available laminate damage simulation tools by modeling the experiment; (3) observe and understand the underlying physics of damage in a composite honeycomb sandwich structure subjected to low-velocity impact. A quasi-static indentation experiment has been devised to provide detailed information about a simple mixed-mode damage growth process. The test specimens consist of an aluminum honeycomb core with a cross-ply laminate facesheet supported on a stiff uniform surface. When the sample is subjected to an indentation load, the honeycomb core provides support to the facesheet resulting in a gradual and stable damage growth process in the skin. This enables real time observation as a matrix crack forms, propagates through a ply, and then causes a delamination. Finite element analyses were conducted in ABAQUS/Explicit(TradeMark) 6.13 that used continuum and cohesive modeling techniques to simulate facesheet damage and a geometric and material nonlinear model to simulate core crushing. The high fidelity of the experimental data allows a detailed investigation and discussion of the accuracy of each numerical modeling approach.

Mark McElroy↗

Scaling Methodology for Buckling of Sandwich Composite Cylindrical Structures

The study of the buckling behavior of large shell structures through full-size tests can be complex and expensive. Therefore, scaled structures are often preferred to investigate the buckling behavior efficiently. However, it can be difficult to design scaled structures that are representative of the full-scale structures. Herein, an analytical scaling methodology for compression-loaded sandwich composite cylinders based on the nondimensionalization of the buckling equations is presented. The methodology is used to develop scaled configurations that show a similar buckling response. Both the baseline and the scaled configurations are verified by finite-element analysis. Limitations of the methodology are discussed and are a result of neglecting the flexural anisotropy and the transverse shear compliance.

Balbin, Ines Uriol↗

Design and analysis of a plate-fin sandwich actively cooled structural panel

The skin structure of hydrogen fueled hypersonic transport vehicles traveling at Mach 6 and above must be designed to withstand, for relatively long periods of time, the aerodynamic heating effects which are far more severe than those encountered by the supersonic aircraft of today. The use of conventional aircraft materials such as aluminum in combination with forced convection active cooling to accommodate aerodynamic heating is addressed. The basic active cooling concept consists of a stringer stiffened plate-fin sandwich. The sandwich surface is subjected to the aerodynamic heat flux which is transferred, via convection, to a coolant that is forced through the sandwich under pressure. The coolant, in turn, circulates in a closed loop through a hydrogen heat exchanger and back through the skin panel.

Smith, L. M.↗

Buckling and structural efficiency of sandwich-blade stiffened composite compression panels

The minimum mass structural efficiency curve was determined for sandwich blade stiffened composite compression panels subjected to buckling and strength constraints. High structural efficiencies are attainable for this type of construction. A method of analysis is presented for the buckling of panels of this configuration which shows that buckling of such panels is strongly dependent on the through-the-thickness transverse shearing of the stiffener. Experimental results are presented and compared with theory.

Stein, M.↗

Features and applications of the integrated composites analyzer (ICAN) code

The thermal behavior of composite spacecraft antenna reflectors was investigated with the Integrated Composites Analyzer (ICAN) computer code. Parametric studies were conducted on the face sheets and honeycomb core which constitute the sandwich-type structures. Selected thermal and mechanical properties of the composite faces and sandwich structures are presented graphically as functions of varying fiber volume ratio, laminate configuration, fabrication factors, and environmental conditions.

Ginty, Carol A.↗

A study of structurally efficient graphite-thermoplastic trapezoidal-corrugation sandwich and semi-sandwich panels

The structural efficiency of compression-loaded trapezoidal-corrugation sandwich and semi-sandwich composite panels is studied to determine their weight savings potential. Sandwich panels with two identical face sheets and a trapezoidal corrugated core between them, and semi-sandwich panels with a corrugation attached to a single skin are considered. An optimization code is used to find the minimum weight designs for critical compressive load levels ranging from 3,000 to 24,000 lb/in. Graphite-thermoplastic panels based on the optimal minimum weight designs were fabricated and tested. A finite-element analysis of several test specimens was also conducted. The results of the optimization study, the finite-element analysis, and the experiments are presented.

Jegley, Dawn C.↗

Composite space antenna structures: Properties and environmental effects

The thermal behavior of composite spacecraft antenna reflectors has been investigated with the integrated Composites Analyzer (ICAN) computer code. Parametric studies have been conducted on the face sheets and honeycomb core which constitute the sandwich-type structures. Selected thermal and mechanical properties of the composite faces and sandwich structures are presented graphically as functions of varying fiber volume ratio, temperature, and moisture content. The coefficients of thermal expansion are discussed in detail since these are the critical design parameters. In addition, existing experimental data are presented and compared to the ICAN predictions.

Ginty, Carol A.↗

Composite space antenna structures - Properties and environmental effects

The thermal behavior of composite spacecraft antenna reflectors has been investigated with the integrated Composites Analyzer (ICAN) computer code. Parametric studies have been conducted on the face sheets and honeycomb core which constitute the sandwich-type structures. Selected thermal and mechanical properties of the composite faces and sandwich structures are presented graphically as functions of varying fiber volume ratio, temperature, and moisture content. The coefficients of thermal expansion are discussed in detail since these are the critical design parameters. In addition, existing experimental data are presented and compared to the ICAN predictions.

Ginty, C. A.↗

Opportunities for structural improvements for an advanced supersonic transport vehicle

The superplastically formed diffusion-bonded (SPF/DB) program has developed successfully and far enough to recommend that a major structural program to validate the weight and cost of SPF/DB sandwich titanium structure should be initiated. The NASA Langley study of wing and fuselage SPF/DB sandwich panels shows that this process is potentially structurally efficient. The Douglas SPF/DB expanded sandwich process that utilizes a welded core sheet that expands to face sheets proves to be very efficient. The theoretical weight optimization design charts for the wing and fuselage concepts were validated by small-scale tests. Mnay design applications were fabricated. Projecting the results of an SPF/DB sandwich airframe structure to a MDC AST design shows significant weight and cost savings. A 6 percent lower direct operating cost was calculated. A growth AST utilizing composites, metal matrices, and SPF/DB sandwich shows future promise for a post-1990 technology readiness. Titanium SPF/DB sandwich, compared to presently available aluminum structure, is superior for application to a Mach 2.2 supersonic transport.

Fischler, J. E.↗

"Sandwich" Stiffener for Composite Structural Panels

Concept uses commercial titanium honeycomb core brazed to cap material and panel skin. In fabrication of stringers, large sheets of cap material are brazed to pieces of honeycomb core of desired height. After brazing, individual stringers are cut by electrical-discharge machining, and stringers are subsequently brazed to skin. Sandwich beam stringer is light-weight, structurally-efficient, low-cost stiffener for metal-matrix composite structural panels.

Mcwithey, R. R.↗

Heavy-gage bonded honeycomb sandwich as primary load-bearing structure

Heavy-gage bonded honeycomb sandwich is used as a primary load-bearing structural material in large-diameter boosters. Theoretical investigations based on a small deflection theory for prediction of stress fields and buckling loads, and structural testing were made. This structure is a potential weight saver for compression load-critical components.

Source record↗

Heat pipes cool probe and sandwich panel

Two concepts integrate heat-pipe technology. Probe with heat-pipe cooled jacket is self-contained, passive, and has no moving parts, unlike conventional air and water cooled probes. It is used in hostile, high temperature environments like wind tunnels and powerplants or on high-speed research and hypersonic cruise vehicles. Heat-pipe sandwich panel combines structural efficiency of sandwich with thermal efficiency of heat-pipe. It is used to eliminate thermal gradients and stresses, minimize thermal distortions, and transfer heat from one face of panel to other.

Camarda, C. J.↗