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At least 235 records · Page 13

Laboratory Testing to Assess the Feasibility of Polyurethane Flat Belts for Marine Energy Applications

Polyurethane flat belts have received limited scientific attention as load-bearing elements in marine energy systems, particularly in applications involving dynamic tensile and bending loads. This study evaluates their potential as a replacement for traditional wire ropes in marine energy applications, with a focus on their ability to be integrated into winch-driven wave energy converters where bending and tensile stresses can make long-term operation difficult. Polyurethane belts are hypothesized to offer enhanced fatigue resistance due to their reduced thickness in the bending plane and therefore lower bending stresses. This research involves a series of tests utilizing the National Renewable Energy Laboratory’s (NREL) Large-Amplitude Motion Platform to replicate the dynamic conditions experienced by mooring lines of winch-based point-absorber-type marine energy converters. The conditions tested include unequal coiling and uncoiling tensions and load cases resulting from the device’s unconstrained movement relative to its anchor, such as twisting and off-axis loading. Results from this study show that polyurethane flat belts can achieve more than 198 percent of the fatigue life of a conventional wire rope under similar load profiles. The stress concentrations resulting from off-axis loading and cumulative twist beyond the system’s allowable limits have been identified as potential failure modes for flat belt mooring lines used in winch-driven wave energy converters deployed in ocean environments. To mitigate these risks, the use of anti-spin systems and fairleads designed to accommodate off-axis loading while limiting twist accumulation is recommended.

13 HYDRO ENERGY↗

Infrared shield facilitates optical pyrometer measurements

Water-cooled shield facilitates optical pyrometer high temperature measurements of small sheet metal specimens subjected to tensile stress in fatigue tests. The shield excludes direct or reflected radiation from one face of the specimen and permits viewing of the infrared radiation only.

Eichenbrenner, F. F.↗

A Tension Shell Structure for Application to Entry Vehicles

The shape of a shell of revolution designed t o have only tensile stresses under axisymmetric aerodynamic loadings has been derived on the basis of linear membrane theory. values of circumferential tension is also given. The results of this paper indicate that the design of an entry vehicle based on the tension shell concept leads to desirable aerodynamic and structural characteristics, namely, high drag and low weight.

Anderson, Melvin S.↗

Ultrasonic emission method enables testing of adhesive bonds

Detection of acoustic energy emitted by adhesive bonds subjected to tensile stresses at frequencies above sixteen kilocycles per second is used as a method for determining bond strength. This method is used in measuring adhesive bond strengths on metal honeycomb core panels.

Frank, L.↗

Concentric tubes cold-bonded by drawing and internal expansion

Metal tubes bonded together without heat application or brazing materials retain strength at elevated temperatures, and when subjected to constant or cyclic temperature gradients. Combination drawing and expansion process produces residual tangential tensile stress in the outer tube and tangential compressive stress in the inner tube.

Hymes, L. C.↗

Process for producing molybdenum foil and collapsible tubing

Manufacturing process produces molybdenum foil 0.002 cm thick and 305 m long, and forms foil into high-strength, thin-walled tubing which can be flattened for storage on a spool. Desirable metal properties include high thermal conductivity stiffness, yield and tensile stress, and low thermal expansion coeffecient.

Bretts, G. R.↗

On fracture phenomena in advanced fiber composite materials.

The extension of linear elastic fracture mechanics (LEFM) from metallic alloys to advanced fiber composite laminates is considered. LEFM is shown to be valid for both isotropic and anisotropic homogeneous continua; the applicability of LEFM to advanced fiber composites is thus dependent on the validity of a homogeneous model of such materials. An experimental program to determine the validity of such a model for graphite/epoxy laminates is reviewed. Such laminates are found to have an apparent fracture toughness, from which it is inferred that a homogeneous material model is valid for the particular specimen geometry and composite laminates considered. Strain energy release rates are calculated from the experimentally determined fracture toughness of the various laminates. These strain energy release rates are found to lie in one of two groups, depending upon whether crack extension required fiber failure or matrix failure. The latter case is further investigated. It is concluded that matrix failure is governed by the tensile stress normal to the crack path.

Konish, H. J., Jr.↗

Fracture of boron filaments in an aluminum matrix.

The B-Al composite specimens tested in this study were fabricated by diffusion bonding of 1230 aluminum foil and boron filaments placed in alternate layers, using an acrylic resin solution to maintain filament spacing. The specimens were put under tensile stresses parallel to the filaments, and filament fracture was monitored acoustically under loads. Fracture of specimens under loads was caused by break propagation with a characteristic wedge-type fragmentation pattern indicating its direction. The aluminum foil matrix of the specimens failed by ductile shear type fracture after the break of the filaments.

Steele, J. H.↗

Embossed metal diaphragm has two-way stretch

Diaphragm with embossed pattern has greater structural rigidity than one with smooth surfaces, but under severe stress, tensile loads will flatten embossing. This provides necessary additional panel stretch needed to prevent rupture of diaphragm material. Hexagonal embossing-configuration allows panel stretch in any direction or in all directions simultaneously.

Macglashan, W. F., Jr.↗

Electronic damping of mechanical vibrations

The conditions required for measuring and recording the patterns of vibration of a process are discussed. It is stated that the frequency of the process being investigated must be an order of magnitude lower than the natural frequency of the sensitive receiving element for sufficient accuracy. The elastic element must damp so the frequency range of the vibrational patterns being investigated can be expanded. This is especially true of the tensile stresses of a moving signal carrier. A method is proposed for damping mechanical vibrations of elastic sensitive elements with semiconductor strain gages, based on electronic compensation of the natural vibrations. A schematic diagram is provided to show the conditions.

Vasilyev, P.↗

Flexural fatigue of hollow rolling elements

Hollow cylindrical bars were tested in the rolling-contact fatigue tester to determine the effects of material and outside diameter to inside diameter (OD/ID) ratios of 2.0, 1.6, 1.4, and 1.2 on fatigue failure mode and subsequent failure propagation. The range of applied loads with these OD/ID ratios resulted in maximum tangential tensile stresses ranging from 165 to 655 megapascals (24,000 to 95,000 psi) at the bore surface. Flexural failures of the hollow test bars occurred when this bore stress was 490 megapascals (71,000 psi) or greater with AISI 52100 hollow bars and 338 megapascals (49,000 psi) or greater with AISI M-50 hollow bars. Good correlation was obtained in relating the failures of these hollow bars with flexural failures of drilled balls from previously published full scale bearing tests.

Bamberger, E. N.↗

TV fatigue crack monitoring system

An apparatus is disclosed for monitoring the development and growth of fatigue cracks in a test specimen subjected to a pulsating tensile load. A plurality of television cameras photograph a test specimen which is illuminated at the point of maximum tensile stress. The television cameras have a modified vidicon tube which has an increased persistence time thereby eliminating flicker in the displayed images.

Exton, R. J.↗

Thermomechanical processing of HAYNES alloy No. 188 sheet to improve creep strength

Improvements in the low strain creep strength of HAYNES alloy No. 188 thin gauge sheet by means of thermomechanical processing were developed. Processing methods designed to develop a sheet with strong crystallographic texture after recrystallization and to optimize grain size were principally studied. The effects of thickness-to-grain diameter ratio and prestrain on low strain creep strength were also briefly examined. Results indicate that the most significant improvements were obtained in the sheets having a strong crystallographic texture. The low strain creep strength of the textured sheets was observed to be superior to that of standard production sheets in the 922 K to 1255 K temperature range. Tensile, stress rupture, fabricability, and surface stability properties of the experimental sheets were also measured and compared to property values reported for the baseline production sheets.

Klarstrom, D. L.↗

Effect of wall thickness and material on flexural fatigue of hollow rolling elements

Hollow cylindrical bars were tested in a rolling-contact fatigue tester to determine the effects of material and outside diameter to inside diameter (OD/ID) ratios on fatigue failure mode and subsequent failure propagation. The range of applied loads with OD/ID ratios of 2.0, 1.6, 1.4, and 1.2 resulted in maximum tangential tensile stresses ranging from 165 to 655 MPa at the bore surface. Flexural failures of the hollow test bars occurred when this bore stress was 490 MPa or greater with AISI 52100 hollow bars and 338 MPa or greater with AISI M-50 hollow bars. Good correlation was obtained in relating the failures of these hollow bars with flexural failures of drilled balls from full-scale bearing test published previously.

Bamberger, E. N.↗