A Rinsing Effluent Evaporator for Dismantling Operations - 13271
Between 1958 and 1997, the UP1 plant at Marcoule - located in the south of France - reprocessed and recycled nearly 20,000 MT of used fuel from special defense applications reactors, as well as fuel from the first generation of electricity generating reactors in France (natural uranium fuel, CO{sub 2}-cooled, graphite-moderated). Decommissioning and Dismantling of the UP1 plant and its associated units started in 1998. Since 2005, the UP1 facility has been operated by AREVA as the Marcoule Management and Operation contractor for French Atomic Energy Commission (CEA). An important part of this decommissioning program deals with the vitrification facility of Marcoule. This facility includes 20 tanks devoted to interim storage of highly active solutions, prior to vitrification. In 2006, a rinsing program was defined as part of the tank cleanup strategy. The main objective of the rinsing phases was to decrease activity in order to limit the volume of 'long-life active' waste produced during the decommissioning operations, so the tanks can be dismantled without the need of remote operations. To enable this rinsing program, and anticipating large volumes of generated effluent, the construction of an evaporation unit proved to be essential. The main objective of this unit was to concentrate the effluent produced during tank rinsing operations by a factor of approximately 10, prior to it being treated by vitrification. The evaporator design phase was launched in September 2006. The main challenge for the Project team was the installation of this new unit within a nuclear facility still in operation and in existing compartments not initially designed for this purpose. Cold operating tests were completed in 2008, and in May 2009, the final connections to the process were activated to start the hot test phase. During the first hot test operations performed on the first batches of clean-up effluent, the evaporator had a major operating problem. Extremely large quantities of foam were produced, affecting the evaporator operation, and creating the risk of a reduction in its capacity and throughput performance. A task force of AREVA process, operations, and safety experts from Marcoule and the La Hague reprocessing complex was assembled. New operating parameters were defined and tested to improve the process. Since then, the evaporator has performed very satisfactorily. The foam buildup phenomenon has been brought under complete control. All the different types of effluents produced during cleanup operations have been concentrated, and the results obtained in terms of quality and throughput, have ensured a consistent supply to the vitrification unit. The evaporator was operated until the end of April 2012, and enabled the production of 500 cubic meters of very high activity effluent, concentrating the fission products rinsed from the storage tanks. The evaporator will now be deactivated and decommissioned, with the first rinsing and cleanup operations scheduled to begin in 2014. (authors)