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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13

Europa Clipper Payload Verification and Validation: Test and Analysis Program Design

NASA’s Europa Clipper mission – which is planned to launch in the mid-2020s – is designed to investigate the habitability of the jovian moon Europa with a state-of-the-art suite of over 10 sensors and instruments. Now past its project critical design review, Europa Clipper is starting the execution of its verification and validation (V&V) program. The payload V&V function in particular is responsible for designing and coordinating a thorough test and analysis program that will confirm the proper functioning and performance of our payload instruments. Given the large number of instruments to manage, we have developed a suite of standardized tests and analyses that are designed to cover all of the common interfaces across instruments, while allowing for flexibility to support the unique needs of individual instruments. This suite of activities, coordinated and/or performed by the payload team, forms the bulk of our payload verification and validation campaign. This paper provides a detailed summary of the full set of V&V activities in that suite, covering the four categories of activities: analysis of lower-level evidence, analysis via simulation, testing in the system testbeds, and testing in assembly, test, and launch operations (ATLO). We will describe the purpose of each activity type, how the activities are developed, and the review process for each type of activity. We then define the complete list of activities written for each instrument and how subtleties specific to certain instruments are managed. The discussion will provide a comprehensive understanding of the activities in the payload V&V purview and how various interfaces with different levels of the project are managed. This paper also describes key metrics the payload team uses to track V&V progress and some insights into the teaming design and division of labor we use to ensure consistency and completeness across the entire payload suite. Finally, the paper will offer a snapshot of the status of the Payload V&V program prior to instrument delivery and offer insights into the upcoming phase of instrument delivery and the start of ATLO.

Lee, Dennis↗

Standardization of a Volumetric Displacement Measurement for Two-Body Abrasion Scratch Test Data Analysis

A limitation has been identified in the existing test standards used for making controlled, two-body abrasion scratch measurements based solely on the width of the resultant score on the surface of the material. A new, more robust method is proposed for analyzing a surface scratch that takes into account the full three-dimensional profile of the displaced material. To accomplish this, a set of four volume- displacement metrics was systematically defined by normalizing the overall surface profile to denote statistically the area of relevance, termed the Zone of Interaction. From this baseline, depth of the trough and height of the plowed material are factored into the overall deformation assessment. Proof-of-concept data were collected and analyzed to demonstrate the performance of this proposed methodology. This technique takes advantage of advanced imaging capabilities that allow resolution of the scratched surface to be quantified in greater detail than was previously achievable. When reviewing existing data analysis techniques for conducting two-body abrasive scratch tests, it was found that the ASTM International Standard G 171 specified a generic metric based only on visually determined scratch width as a way to compare abraded materials. A limitation to this method was identified in that the scratch width is based on optical surface measurements, manually defined by approximating the boundaries, but does not consider the three-dimensional volume of material that was displaced. With large, potentially irregular deformations occurring on softer materials, it becomes unclear where to systematically determine the scratch width. Specifically, surface scratches on different samples may look the same from a top view, resulting in an identical scratch width measurement, but may vary in actual penetration depth and/or plowing deformation. Therefore, two different scratch profiles would be measured as having identical abrasion properties, although they differ significantly.

Street, K. W. Jr.↗

Computer program simulates design, test, and analysis phases of sensitivity experiments

Modular program with a small main program and several specialized subroutines provides a general purpose computer program to simulate the design, test and analysis phases of sensitivity experiments. This program allows a wide range of design-response function combinations and the addition, deletion, or modification of subroutines.

Alexander, M. J.↗

Study aids accuracy of turbopump axial thrust analysis

Test program to verify theory used in calculating axial thrust uses turbopump instrumented with /a/ proximity transducers for measuring shaft position, /b/ a strain gage thrust bearing carrier to measure axial thrust, and /c/ internal pressure taps to define component pressure gradients used in thrust calculations.

Nielson, C. E.↗

Single-stage, low-noise, advanced technology fan. Volume 4: Fan aerodynamics. Section 1: Results and analysis

Test results at design speed show fan total pressure ratio, weight flow, and adiabatic efficiency to be 2.2, 2.9, and 1.8% lower than design goal values. The hybrid acoustic inlet (which utilizes a high throat Mach number and acoustic wall treatment for noise suppression) demonstrated total pressure recoveries of 98.9% and 98.2% at takeoff and approach. Exhaust duct pressure losses differed between the hardwall duct and treated duct with splitter by about 0.6% to 2.0% in terms of fan exit average total pressure (depending on operating condition). When the measured results were used to estimate pressure losses, a cruise sfc penalty of 0.68%, due to the acoustically treated duct, was projected.

Sullivan, T. J.↗

Prototype residential solar-energy system-engineering analysis

Tests indicate performance very close to theoretical predictions. Major objectives were to verify system installation techniques, operation, and performance; to verify performance of individual subsystems; and to provide general test data base comparison with field data.

Source record↗

Application of software technology to automatic test data analysis

The verification process for a major software subsystem was partially automated as part of a feasibility demonstration. The methods employed are generally useful and applicable to other types of subsystems. The effort resulted in substantial savings in test engineer analysis time and offers a method for inclusion of automatic verification as a part of regression testing.

Stagner, J. R.↗

Space Station Freedom delta pressure leakage rate comparison test data analysis report

Results are provided of a series of tests performed to identify the relationship between gas leakage rates across a seal at various internal to external pressure ratios. The results complement and provide insight into the analysis technique used to obtain the results presented in MSFC SSF/DEV/EL91-008, 'Space Station Freedom (S.S. Freedom) Seal Flaw Study with Delta Pressure Leak Rate Comparison Test Report.'

Sorensen, E. B.↗

Lessons Learned From CM-2 Modal Testing and Analysis

The Combustion Module-2 (CM-2) is a space experiment that launches on Shuttle mission STS-107 in the SPACEHAB Double Research Module. The CM-2 flight hardware is installed into SPACEHAB single and double racks. The CM-2 flight hardware was vibration tested in the launch configuration to characterize the structure's modal response. Cross-orthogonality between test and analysis mode shapes were used to assess model correlation. Lessons learned for pre-test planning and model verification are discussed.

McNelis, Mark E.↗

Analysis and test of low profile aluminum aerospace tank dome

In order to increase the structural performance of cryogenic tanks, the aerospace industry is beginning to employ low-profile bulkheads in new generation launch vehicle designs. This report details the analysis and test of one such dome made from 2219 aluminum. Such domes have two potential failure modes under internal pressure, general tensile failure and hoop compression buckling (in regions near the equator). The test determined the buckling load and ultimate tensile load of the hardware and showed that both compared well with the analysis predictions. This effort was conducted under the auspices of NASA and the General Dynamics Cryogenic Tank Technology Program (CTTP).

Ahmed, R.↗

Modal Test and Analysis Correlation of Wind Tunnel Blades for the National Transonic Facility

NASA has a significant maintenance challenge with the aging wind tunnel infrastructure across the agency . Wind tunnel blades, such as the ones in the National Transonic Facility at NASA Langley Research Center, have been subjected to damage from impacts and fatigue. Accurate analytical models of these blades are necessary to either recertify replacement blades to be built or for redesign of these blades. In this paper an upgraded finite element model of these wind tunnel blades with the capability of representing damage is presented. An eigenvalue analysis of the structural model is performed, and the boundary conditions are adjusted to simulate the natural frequencies obtained by experimental testing of a set of twenty five blades in 1992. Additional numerical studies of the effect of delamination damage on the natural frequencies of the blade are conducted using the tuned finite element model.

wind tunnel↗

Modal Test and Analysis Correlation of Wind Tunnel Blades for the National Transonic Facility

NASA has a significant maintenance challenge with the aging wind tunnel infrastructure across the agency . Wind tunnel blades, such as the ones in the National Transonic Facility at NASA Langley Research Center, have been subjected to damage from impacts and fatigue. Accurate analytical models of these blades are necessary to either recertify replacement blades to be built or for redesign of these blades. In this paper an upgraded finite element model of these wind tunnel blades with the capability of representing damage is presented. An eigenvalue analysis of the structural model is performed, and the boundary conditions are adjusted to simulate the natural frequencies obtained by experimental testing of a set of twenty five blades in 1992. Additional numerical studies of the effect of delamination damage on the natural frequencies of the blade are conducted using the tuned finite element model.

wind tunnel↗

Testing and analysis of photovoltaic modules for electrochemical corrosion

This paper describes the testing and evaluation used to characterize the mechanisms of electrochemical corrosion of photovoltaic modules - encapsulated solar cells. Accelerated exposure testing was performed on a sample matrix of cell/encapsulant combinations, and microanalytical failure analysis was performed on selected samples to confirm the correlation between the accelerated test data and the life prediction model. A quantitative correlation between field exposure time and exposure time in the accelerated multistress tests was obtained based upon the observation that equal quantities of interelectrode charge transfer resulted in equivalent degrees of electrochemical charge.

Neff, Michael↗

Integrating Test Results With Analysis to Improve Safe Separation Flight Tests

Although extensive ground testing, utilizing both the Captive Trajectory system (CTS) and grid method, generally precedes flight testing of new aircraft/weapon combinations, the flight test results often do not match the wind tunnel predictions. These discrepancies are generally attributed to model scale, wind tunnel test errors and Reynolds Number effects, and may have been the cause of several previous aircraft/weapon incidents. The paper describes the procedure used at the Naval Air Warfare Center, Aircraft Division, Warminster (NAWCADWAR) during the early phases of wind tunnel testing and analysis, as well as subsequent flight testing to validate the predicted trajectories. This approach is designed to improve the safety of the flight tests for the critical portions of the aircraft envelope.

Flight Testing↗

Flutter analysis and testing of pairs of aerodynamically interfering delta wings

To examine the effect on flutter of the aerodynamic interference between pairs of closely spaced delta wings, several structurally uncoupled 1/80th-scale models were studied by experiment and analysis. Flutter test boundaries run in a 26-in transonic blowdown wind tunnel were compared with subsonic analytical results generated using the doublet lattice method. Trends for several combinations of vertical and longitudinal wing separation showed that flutter speeds can be significantly lowered in closely spaced configurations. For some configurations, a new flutter mechanism, characterized by coupling of the flexible modes from both surfaces at a distinctive flutter frequency, was predicted and observed.

Chipman, R. R.↗

Design, analysis and test verification of advanced encapsulation systems

An analytical methodology for advanced encapsulation designs was developed. From these methods design sensitivities are established for the development of photovoltaic module criteria and the definition of needed research tasks. Analytical models were developed to perform optical, thermal, electrical and analyses on candidate encapsulation systems. From these analyses several candidate systems were selected for qualification testing. Additionally, test specimens of various types are constructed and tested to determine the validity of the analysis methodology developed. Identified deficiencies and/or discrepancies between analytical models and relevant test data are corrected. Prediction capability of analytical models is improved. Encapsulation engineering generalities, principles, and design aids for photovoltaic module designers is generated.

Garcia, A., III↗