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At least 235 records · Page 13

Results of an Advanced Fan Stage Operating Over a Wide Range of Speed and Bypass Ratio: Comparison of CFD and Experimental Results - Part 2

NASA and GE teamed to design and build a 57 percent engine scaled fan stage for a Mach 4 variable cycle turbofan/ramjet engine for access to space with multipoint operations. This fan stage was tested in NASA's transonic compressor facility. The objectives of this test were to assess the aerodynamic and aero mechanic performance and operability characteristics of the fan stage over the entire range of engine operation including: 1) sea level static take-off; 2) transition over large swings in fan bypass ratio; 3) transition from turbofan to ramjet; and 4) fan wind-milling operation at high Mach flight conditions. This paper will focus on an assessment of APNASA, a multistage turbomachinery analysis code developed by NASA, to predict the fan stage performance and operability over a wide range of speeds (37 to 100 percent) and bypass ratios.

Celestina, Mark L.↗

Study of Near-Stall Flow Behavior in a Modern Transonic Fan with Composite Sweep

Detailed flow behavior in a modern transonic fan with a composite sweep is investigated in this paper. Both unsteady Reynolds-averaged Navier-Stokes (URANS) and Large Eddy Simulation (LES) methods are applied to investigate the flow field over a wide operating range. The calculated flow fields are compared with the data from an array of high-frequency response pressure transducers embedded in the fan casing. The current study shows that a relatively fine computational grid is required to resolve the flow field adequately and to calculate the pressure rise across the fan correctly. The calculated flow field shows detailed flow structure near the fan rotor tip region. Due to the introduction of composite sweep toward the rotor tip, the flow structure at the rotor tip is much more stable compared to that of the conventional blade design. The passage shock stays very close to the leading edge at the rotor tip even at the throttle limit. On the other hand, the passage shock becomes stronger and detaches earlier from the blade passage at the radius where the blade sweep is in the opposite direction. The interaction between the tip clearance vortex and the passage shock becomes intense as the fan operates toward the stall limit, and tip clearance vortex breakdown occurs at near-stall operation. URANS calculates the time-averaged flow field fairly well. Details of measured RMS static pressure are not calculated with sufficient accuracy with URANS. On the other hand, LES calculates details of the measured unsteady flow features in the current transonic fan with composite sweep fairly well and reveals the flow mechanism behind the measured unsteady flow field.

Hah, Chunill↗

Broadband Liner Optimization for the Source Diagnostic Test Fan

The broadband component of fan noise has grown in relevance with the utilization of increased bypass ratio and advanced fan designs. Thus, while the attenuation of fan tones remains paramount, the ability to simultaneously reduce broadband fan noise levels has become more appealing. This paper describes a broadband acoustic liner optimization study for the scale model Source Diagnostic Test fan. Specifically, in-duct attenuation predictions with a statistical fan source model are used to obtain optimum impedance spectra over a number of flow conditions for three liner locations in the bypass duct. The predicted optimum impedance information is then used with acoustic liner modeling tools to design liners aimed at producing impedance spectra that most closely match the predicted optimum values. Design selection is based on an acceptance criterion that provides the ability to apply increased weighting to specific frequencies and/or operating conditions. Typical tonal liner designs targeting single frequencies at one operating condition are first produced to provide baseline performance information. These are followed by multiple broadband design approaches culminating in a broadband liner targeting the full range of frequencies and operating conditions. The broadband liner is found to satisfy the optimum impedance objectives much better than the tonal liner designs. In addition, the broadband liner is found to provide better attenuation than the tonal designs over the full range of frequencies and operating conditions considered. Thus, the current study successfully establishes a process for the initial design and evaluation of novel broadband liner concepts for complex engine configurations.

Nark, Douglas M.↗

PLSS 2.5 Fan Design and Development

NASA is building a high fidelity prototype of an advanced portable life support system (PLSS) as part of the Advanced Exploration Systems Program. This new PLSS, designated as PLSS 2.5, will advance component technologies and systems knowledge in order to inform a future flight program. The oxygen ventilation loop of its predecessor, PLSS 2.0, is driven by a centrifugal fan developed using specifications from over five years ago. PLSS technology and system parameters have matured to the point where the existing fan will not perform adequately for the new prototype. In addition, areas of potential improvement have been identified with the existing fan that could be addressed in a new design. As a result, a new fan was designed and tested for the PLSS 2.5. The PLSS 2.5 fan is a derivative of the one used in PLSS 2.0. It uses the same basic non-metallic can around the motor, but with a larger volute and impeller to meet the higher pressure drop requirements of the PLSS 2.5 loop. This allows it to operate at rotational speeds that are matched to rolling element bearings, and which create reasonably low impeller tip speeds. Development of the fan also considered a shrouded impeller design that allows larger clearances for greater oxygen safety and better performance.

Converse, David↗

Observational Analysis of Coronal Fans

Coronal fans (see Figure 1) are bright observational structures that extend to large distances above the solar surface and can easily be seen in EUV (174 angstrom) above the limb. They have a very long lifetime and can live up to several Carrington rotations (CR), remaining relatively stationary for many months. Note that they are not off-limb manifestation of similarly-named active region fans. The solar conditions required to create coronal fans are not well understood. The goal of this research was to find as many associations as possible of coronal fans with other solar features and to gain a better understanding of these structures. Therefore, we analyzed many fans and created an overview of their properties. We present the results of this statistical analysis and also a case study on the longest living fan.

Corona↗

Advanced Noise Control Fan: A 20-Year Retrospective of Contributions to Aeroacoustics Research

The Advanced Noise Control Fan (ANCF) (formerly the Active Noise Control Fan) was utilized in the design, test, and evaluation for technical risk mitigation of most of the innovative fan noise reduction technologies developed by NASA over the past 20 years (Figure 3). The ANCF is a low-speed ducted-fan testbed for measuring and understanding fan-generated aeroacoustics, duct propagation, and radiation to the far field. It is considered a low technology readiness level (TRL) testbed. The international aeroacoustics research community employed the ANCF to facilitate advancement of multiple noise reduction and measurement technologies and for code validation. From 1994 to 2016, it was located in the NASA Glenn Research Center’s Aero-Acoustic Propulsion Laboratory (AAPL). In 2016, the ANCF was transferred to the University of Notre Dame (UND) where it is expected to continue to positively impact ducted-fan aeroacoustic research. This paper summarizes the capabilities and contributions of the ANCF to the field by documenting its history.

Sutliff, Daniel L.↗

Quiet High Speed Fan II (22-inch) Duct Mode Characteristics as Measured by the Rotating Rake Mode Measurement System while Operated in the NASA Glenn 9x15 Low Speed Wind Tunnel

Wind Tunnel test at a tunnel Mach number of 0.10. This was an entry to investigate the effect of “stator clocking” on noise. The fan consisted of a moderately aft swept rotor and an aft swept set of stator vanes. The fan stage consisted of 22 rotor blades, 50 stator vanes, and 10 downstream support struts. A set of stator vanes designed for lower noise was tested as well as a baseline stator vane set. The stator assembly could be rotated several degrees to adjust the clocking angle between the stator vane pack and the strut assembly. All configurations were with a hard wall duct (no acoustic treatment). The NASA Glenn Research Center’s Rotating Rake Mode Measurement System was utilized to obtain a complete map of the acoustic duct modes present in the ducted fan. The system is a radial rake emersed into the duct that continuously rotates about the duct centerline. For the two stator configurations, data were acquired at several different fan speeds which included nominal, approach, cutback, and takeoff conditions. Analysis of the mode power level results at the fan fundamentals showed the improved designed set resulted in lower rotor-stator and rotor-strut interaction acoustic levels for the interaction modes. Varying the angle between the stators and struts was shown to be a viable method to achieve a minimum in rotor-strut interaction mode power level. Multiple-pure-tones generated by the Quiet High Speed Fan II in the inlet were also measured.

Turbofan, Duct Modes↗

Fan Acoustic Flight Effects on the PAA & ASN Flight Test

Accurate and reliable prediction of noise emitted from turbofan aircraft engines is an ongoing challenge. For continued progress, it is necessary to assess the performance of the most recent prediction methods in the NASA Aircraft NOise Prediction Program (ANOPP), and to examine the effects of flight condition on fan noise. The assessment is based on an extensive acoustic dataset acquired as part of the Propulsion Airframe Aeroacoustics and Aircraft System Noise (PAA&ASN) Flight Test conducted on a Boeing 787-10 aircraft. Engine operating condition was varied to study the characteristics of fan noise in flight. In a subset of the flight test matrix, the influence of the aft duct acoustic liner was studied by covering the lined area with aluminum tape to simulate a hardwall duct. The combination of test data at different flight conditions, along with rigorous predictions of jet noise, is used in this paper to extract fan noise from the measured total aircraft noise levels. The measured fan noise levels are compared with those predicted using the latest methods for fan source noise, liner attenuation, and PAA effect prediction. Detailed analyses are undertaken to understand agreement between data and various aspects of the prediction models, including spectral shape, directivity, and response to throttle setting. An additional investigation was undertaken to study the effect of aircraft speed on fan noise, as current models do not directly account for this parameter.

Aircraft System Noise↗

Quiet High Speed Fan II (22-inch) Duct Mode Characteristics as Measured by the Rotating Rake Mode Measurement System while Operated in the NASA Glenn 9x15 Low Speed Wind Tunnel

Wind Tunnel at a tunnel Mach number of 0.10. This was an entry to investigate the effect of “stator clocking” on noise. The fan consisted of a moderately aft swept rotor and an aft swept set of stator vanes. The fan stage consisted of 22 rotor blades, 50 stator vanes, and 10 downstream support struts. A set of stator vanes designed for lower noise was tested as well as a baseline stator vane set. The stator assembly could be rotated several degrees to adjust the clocking angle between the stator vane pack and the strut assembly. All configurations were with a hard wall duct (no acoustic treatment). The NASA Glenn Research Center’s Rotating Rake Mode Measurement System was utilized to obtain a complete map of the acoustic duct modes present in the ducted fan. The system is a radial rake emersed into the duct that continuously rotates about the duct centerline. For the two stator configurations, data were acquired at several different fan speeds which included nominal, approach, cutback, and takeoff conditions. Analysis of the mode power level results at the fan fundamentals showed the improved designed set resulted in lower rotor-stator and rotor-strut interaction acoustic levels for the interaction modes. Varying the angle between the stators and struts was shown to be a viable method to achieve a minimum in rotor-strut interaction mode power level. Multiple-pure-tones generated by the Quiet High Speed Fan II in the inlet were also measured.

Turbofan, Duct Modes↗

Quiet Spacecraft Cabin Ventilation Fan Development: Motivation and Context

It is important to control acoustical noise aboard crewed space vehicles and space habitats to provide a satisfactory environment for voice communications, alarm audibility, and restful sleep, and to minimize the risk for hearing loss and annoyance. As with most noise control efforts, it is best to control the noise at the source, and for spaceflight vehicles these are typically the fans associated with the Environmental Control and Life Support system. These include cabin ventilation fans and intermodule ventilation fans, among others. Throughout the history of crewed spaceflight, there have been issues with noise from ventilation fans, going back to Apollo. And, with the spaceflight vehicles and habitats currently being developed, there are again concerns with noise from ventilation fans. To address this problem, NASA is working to leverage the technology developed in its Aeronautics Research Mission Directorate, specifically at the Glenn Research Center, to design highly efficient and quiet fans for reducing community noise levels from civilian aircraft. This paper will discuss the need for transfer of this technology to spaceflight use, and will discuss the potential benefits, which are significant and will be crucial for the successful development and operations of future spaceflight vehicles, space suits, and habitats.

Christopher S. Allen↗

Characterization of the Upgraded NASA GRC Single Stage Axial Compressor and Fan Facility

In order to meet the emissions and efficiency goals established by the aviation community, next generation aircraft engines will require low pressure ratio, distortion tolerant fans. Maturation of the necessary technologies will require facilities which are capable of accurately testing the fan performance. To achieve this, the Single Stage Axial Compressor and Fan facility at NASA Glenn Research Center was upgraded. Details of the goals and upgrades undertaken were documented in the 2022 Turbo Expo paper, “Upgrades to the Single Stage Axial Compressor and Fan Facility for Low Pressure Ratio Boundary Layer Ingesting Fan Research.” The performance of the upgraded facility will be documented in this paper. This paper will review the challenges associated with testing low pressure ratio and distortion tolerant fans and briefly review the upgrades undertaken and their goals. Then the performance of the facility upgrades and the extent to which they were able to achieve the stated goals will be discussed. This includes mass flow measurements, test section temperature, pressure, flow angle at two axial locations, and turbulence levels at the inlet and test section. The paper also documents the performance of distortion generating swirl vanes and total pressure screens to achieve desired distorted conditions at the Aerodynamic Interface Plane.

BLI↗

Characterization of the Upgraded NASA GRC Single Stage Axial Compressor and Fan Facility

In order to meet the emissions and efficiency goals established by the aviation community, next generation aircraft engines will require low pressure ratio, distortion tolerant fans. Maturation of the necessary technologies will require facilities capable of accurately testing the fan performance are needed. To achieve this, the Single Stage Axial Compressor and Fan facility at NASA Glenn Research Center was upgraded. Details of the goals and upgrades undertaken were documented in the 2022 Turbo Expo paper, “Upgrades to the Single Stage Axial Compressor and Fan Facility for Low Pressure Ratio Boundary Layer Ingesting Fan Research.” The performance of the upgraded facility will be documented in this paper. This paper will review the challenges associated with testing low pressure ratio and distortion tolerant fans and briefly review the upgrades undertaken and their goals. Then the performance of the facility upgrades and the extent to which they were able to achieve the stated goals. This includes mass flow measurements, test section temperature, pressure, flow angle at two axial locations, and turbulence levels at the inlet and test section. The paper also documents the performance of distortion generating swirl vanes and total pressure screens to achieve desired distorted conditions at the Aerodynamic Interface Plane.

BLI↗

Systems and methods for plane-wave and fan-beam ultrasound-waveform tomography

A method for plane-wave or fan-beam ultrasound tomography includes: controlling, by a processor, a multi-channel ultrasound array controller to control a linear ultrasound transducer array to emit plane-wave or fan-beam ultrasound into a biological tissue, the linear ultrasound transducer array including a plurality of transducers; receiving, by the processor, plane-wave or fan-beam ultrasound waveform data from the transducers, the plane-wave or fan-beam ultrasound waveform data including reflections of the plane-wave or fan-beam ultrasound from the biological tissue; computing, by the processor, a synthetic ultrasound-waveform inversion from the received plane-wave or fan-beam ultrasound waveform data; and computing, by the processor, an image of the biological tissue from the synthetic ultrasound-waveform inversion.

Huang, Lianjie↗

Fan and Pump Efficiency in Modelica based on the Euler Number

Simulation programs often assume constant hydraulic efficiency for fan or pump models when performance curves are unavailable. This is inaccurate because the hydraulic efficiency varies with the operation condition. It therefore consistently underestimates the power draw at off-design conditions at which the hydraulic efficiency drops. Use of a modified Euler number allows computing the hydraulic efficiency and shaft power with limited data. Others showed the validity of the modified Euler number for fan efficiency calculations. We show that it is also applicable for pumps, and present its implementation in Modelica for a fan or pump model. Here, the only input required from the user is one data point at which the hydraulic efficiency is at its maximum. The reported method is applicable regardless of the type, size, or operational region of the fan or pump. Across a sample of eighteen sets of pump data and seven sets of fan data, the errors of the computed power from interpolated data were within 15% for the range of 20% - 70% of maximum flow rate and 40% - 90% of maximum pressure rise, excluding outliers.

component model↗

Highlights of Aeroacoustic Tests of a Metal Spacecraft Cabin Ventilation Fan Prototype

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and tested in the NASA Glenn Research Center Acoustical Testing Laboratory. The fan design featured a low-noise blade-vane count that was chosen to reduce the rotor-stator interaction tone noise. The fan was throttled through its operating range, and results indicate that the measured aerodynamic and acoustic performance was in good agreement with predictions. Recommendations for further research of quiet high-performance fans intended to support long duration human space exploration missions are offered. This small fan aerodynamic and acoustic test rig and the NASA Glenn Acoustical Testing Laboratory are valuable resources available for supporting NASA’s aeronautics research and space exploration missions.

Fan↗

Highlights of Aeroacoustic Tests of a Metal Spacecraft Cabin Ventilation Fan Prototype

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and tested in the NASA Glenn Research Center Acoustical Testing Laboratory. The fan design featured a low-noise blade-vane count that was chosen to reduce the rotor-stator interaction tone noise. The fan was throttled through its operating range, and results indicated that the measured aerodynamic and acoustic performance was in good agreement with predictions. Recommendations for further research of quiet high-performance fans intended to support long duration human space exploration missions are offered. This small fan aerodynamic and acoustic test rig and the NASA Glenn Acoustical Testing Laboratory are valuable resources available for supporting NASA’s aeronautics research and space exploration missions.

Fan, Noise, Ventilation↗

Quiet Spacecraft Cabin Ventilation Fan: Acoustic Measurements Results

A spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements acquired were – static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. This report documents the acoustic measurements as part of a series of reports.

o Small Fan Noise, Testing, Duct Modes↗

Quiet Spacecraft Cabin Ventilation Fan: Aerodynamic Measurements Results

A spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements acquired were from: static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. This report documents the aerodynamic measurements as part of a series of reports.

Small Fan Noise,↗