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At least 235 records · Page 13

Characterization of the Upgraded NASA GRC Single Stage Axial Compressor and Fan Facility

In order to meet the emissions and efficiency goals established by the aviation community, next generation aircraft engines will require low pressure ratio, distortion tolerant fans. Maturation of the necessary technologies will require facilities capable of accurately testing the fan performance are needed. To achieve this, the Single Stage Axial Compressor and Fan facility at NASA Glenn Research Center was upgraded. Details of the goals and upgrades undertaken were documented in the 2022 Turbo Expo paper, “Upgrades to the Single Stage Axial Compressor and Fan Facility for Low Pressure Ratio Boundary Layer Ingesting Fan Research.” The performance of the upgraded facility will be documented in this paper. This paper will review the challenges associated with testing low pressure ratio and distortion tolerant fans and briefly review the upgrades undertaken and their goals. Then the performance of the facility upgrades and the extent to which they were able to achieve the stated goals. This includes mass flow measurements, test section temperature, pressure, flow angle at two axial locations, and turbulence levels at the inlet and test section. The paper also documents the performance of distortion generating swirl vanes and total pressure screens to achieve desired distorted conditions at the Aerodynamic Interface Plane.

BLI↗

Highlights of Aeroacoustic Tests of a Metal Spacecraft Cabin Ventilation Fan Prototype

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and tested in the NASA Glenn Research Center Acoustical Testing Laboratory. The fan design featured a low-noise blade-vane count that was chosen to reduce the rotor-stator interaction tone noise. The fan was throttled through its operating range, and results indicate that the measured aerodynamic and acoustic performance was in good agreement with predictions. Recommendations for further research of quiet high-performance fans intended to support long duration human space exploration missions are offered. This small fan aerodynamic and acoustic test rig and the NASA Glenn Acoustical Testing Laboratory are valuable resources available for supporting NASA’s aeronautics research and space exploration missions.

Fan↗

Highlights of Aeroacoustic Tests of a Metal Spacecraft Cabin Ventilation Fan Prototype

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and tested in the NASA Glenn Research Center Acoustical Testing Laboratory. The fan design featured a low-noise blade-vane count that was chosen to reduce the rotor-stator interaction tone noise. The fan was throttled through its operating range, and results indicated that the measured aerodynamic and acoustic performance was in good agreement with predictions. Recommendations for further research of quiet high-performance fans intended to support long duration human space exploration missions are offered. This small fan aerodynamic and acoustic test rig and the NASA Glenn Acoustical Testing Laboratory are valuable resources available for supporting NASA’s aeronautics research and space exploration missions.

Fan, Noise, Ventilation↗

Quiet Spacecraft Cabin Ventilation Fan: Acoustic Measurements Results

A spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements acquired were – static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. This report documents the acoustic measurements as part of a series of reports.

o Small Fan Noise, Testing, Duct Modes↗

Quiet Spacecraft Cabin Ventilation Fan: Aerodynamic Measurements Results

A spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements acquired were from: static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. This report documents the aerodynamic measurements as part of a series of reports.

Small Fan Noise,↗

Quiet Spacecraft Cabin Ventilation Fan: Acoustic Measurements Results

A quiet spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements acquired were – static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. This report documents the acoustic measurements as part of a series of reports.

Small Fan Noise↗

Quiet Spacecraft Cabin Ventilation Fan: Aerodynamic Measurements Results

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements acquired were – static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. This report documents the aerodynamic measurements as part of a series of reports.

o Small Fan Noise, Testing, Duct Modes↗

Design studies of lift fan engines suitable for use in civilian VTOL aircraft

Low pressure ratio fan engines are receiving increasing attention as a means to provide low speed lift for civilian VTOL transports. Two general types of fan lift engines that are being studied are integral fans and remote power fans. Preliminary engine design studies of both types of lift fan systems have been made. The paper summarizes a portion of the results of the engine design studies, including the crucial engine requirements, and some of the characteristics of the emerging engine designs of each type.

Roelke, R. J.↗

Experimental quiet engine program aerodynamic performance of fan A

The aerodynamic component test results are presented of fan A, one of two high-bypass-ratio, 1160 feet per second single-stage fans, which was designed and tested as part of the NASA Experimental Quiet Engine Program. This fan was designed to deliver a bypass pressure ratio of 1.50 with an adiabatic efficiency of 86.5% at a total fan flow of 950 lb/sec. It was tested with and without inlet flow distortion. A bypass total-pressure ratio of 1.52 and an adiabatic efficiency of 88.3% at a total fan flow of 962 lb/sec were actually achieved. An operating margin of 12.4% was demonstrated at design speed.

Giffin, R. G.↗

Installation caused flow distortion and its effect on noise from a fan designed for turbofan engines

A ground test stand was used to obtain acoustic data on a full scale prototype fan designed for quiet subsonic aircraft engines. The fan was installed in three different ways in the test stand. In two of the installations the fan was driven by a shaft in the inlet; in the third installation the fan was driven from the rear. These three installations, and the structures associated with them, resulted in various amounts of inlet flow distortion to the fan. The rear drive installation had less inlet flow distortion than the two front drive installations. Some measurements of inlet flow distortion were made and used in a blade passage noise generation theory to predict the effects of distortion on noise. Good agreement was obtained when the predicted and measured power level differences between the front drive and rear drive installations were compared.

Povinelli, F. P.↗

Experimental quiet engine program aerodynamic performance of Fan B

This report presents the aerodynamic component test results of Fan B, one of two high-bypass-ratio, 1160 feet per second (353.6 m/sec) single-stage fans, which was designed and tested as part of the NASA Experimental Quiet Engine Program. The fan was designed to deliver a bypass pressure ratio of 1.50 with an adiabatic efficiency of 87.0% at a total fan flow of 950 lb/sec (430.9 kg/sec). It was tested with and without inlet distortion. A bypass total pressure ratio of 1.52 and an adiabatic efficiency of 86.9% at a total fan flow of 966 lb/sec (438.2 kg/sec) were actually achieved. An operating margin of 19.5% was demonstrated at design speed.

Giffin, R. G.↗

Installation caused flow distortion and its effect on noise from a fan designed for turbofan engines.

Use of a ground test stand to obtain acoustic data on a full-scale prototype fan designed for quiet subsonic-aircraft engines. The fan was installed in three different ways in the test stand. In two of the installations the fan was driven by a shaft in the inlet; in the third installation the fan was driven from the rear. These three installations, and the structures associated with them, resulted in various amounts of inlet flow distortion to the fan. The rear-drive installation had less inlet flow distortion than the two front drive installations. Differences in blade passage sound pressure levels of more than 10 dB were measured between the rear-drive and front-drive versions, with the rear-drive installation producing less noise. Perceived noise levels were computed and the influence of the distortion on these levels was determined.

Povinelli, F. P.↗

Experimental quiet engine program aerodynamic performance of Fan C

This report presents the aerodynamic component test results of Fan C, a high-bypass-ratio, low-aerodynamic-loading, 1550 feet per second (472.4 m/sec), single-stage fan, which was designed and tested as part of the NASA Experimental Quiet Engine Program. The fan was designed to deliver a bypass pressure ratio of 1.60 with an adiabatic efficiency of 84.2 percent at a total fan flow of 915 lb/sec (415.0 kg/sec). It was tested with and without inlet distortion. A bypass total-pressure ratio of 1.61 and an adiabatic efficiency of 83.9 percent at a total fan flow of 921 lb/sec (417.8 kg/sec) were actually achieved. An operating margin in excess of 14.6 percent was demonstrated at design speed.

Giffin, R. G.↗

Effect of rotor design tip speed on noise of a 1.21 pressure ratio model fan under static conditions

Preliminary results are presented for a reverberant-field noise investigation of three fan stages designed for the same overall total pressure ratio of 1.21 at different rotor tip speeds (750, 900, and 1050 ft/sec). The stages were tested statically in a 15-inch-diameter model lift fan installed in a wing pod located in the test section of a wind tunnel. Although the fan stages produced essentially the same design pressure ratio, marked differences were observed in the variation of fan noise with fan operating speed. At design speed, the forward-radiated sound power level was approximately the same for the 750 ft/sec and 900 ft/sec stages. For the 1050 ft/sec stage, the design-speed forward-radiated power level was about 7 db higher due to the generation of multiple pure tone noise.

Loeffler, I. J.↗

Noise comparisons from full-scale fan tests at NASA Lewis Research Center

The overall aero and acoutic design features of eight 6-foot-diameter, single stage fans tested in an outdoor acoustic facility are described. A correlation of the acoustic results for subsonic tip-speed fans showed the total sound power was proportional to the mechanical power imparted to the fan and the specific work performed on the air to within + or - 2 dB. The correlation was relatively insensitive to fan design variables over a broad range of operating conditions. Maximum perceived noise levels were generally proportional to the sound power levels with both noise levels exhibiting a relatively unique increase with fan pressure ratio when normalized by the delivered thrust.

Heidmann, M. F.↗

Performance characteristics of a model VTOL lift fan in crossflow.

This paper presents a summary of principal results obtained from crossflow tests of a model 15-in.-diam lift fan installed in a wing in the NASA Lewis Research Center, 9 by 15 ft V/STOL Propulsion Wind Tunnel. Tests were run with and without exit louvers over a range of tunnel air speeds, fan speeds, and wing angle of attack. Fan thrust in crossflow was influenced by two principal factors: the effects of inflow distortion on blade-row performance, and changes in fan stage operating point brought about by changes in back pressure ratio. In this particular fan, flow separation on the inlet bellmouth did not appear to be a serious problem for crossflow operation.

Lieblein, S.↗

Theoretical and experimental investigation of the performance of a fan-in-wing VTOL configuration

The incompressible-flow momentum theory is extended to the case of lifting fans. The resulting theory includes many of the known experimentally determined characteristics of fan-in-wing aircraft. These characteristics include the negligible effect of forward speed on fan thrust, the large momentum drag, and the generally inefficient performance throughout the transition speed range. Although mutual interference between the fans and the wing was totally neglected, the theory is confirmed by experimental results for the configuration tested. Examination of the results of an investigation of wall interference leads to the conclusion that the large fan-induced lift reported in many earlier investigations was largely the result of neglecting wall interference in the reduction of wind-tunnel data.

Heyson, H. H.↗

Integrated propulsion/energy transfer control systems for lift-fan V/STOL aircraft

An integrated propulsion/control system for lift-fan transport aircraft is described. System behavior from full-scale experimental and piloted simulator investigations are reported. The lift-fan transport is a promising concept for short-to-medium haul civil transportation and for other missions. The lift-fan transport concept features high cruise airspeed, favorable ride qualities, small perceived noise footprints, high utilization, transportation system flexibility, and adaptability to VTOL, V/STOL, or STOL configurations. The lift-fan transport has high direct operating costs in comparison to conventional aircraft, primarily because of propulsion system and aircraft low-speed control system installation requirements. An integrated lift-fan propulsion system/aircraft low-speed control system that reduces total propulsion system and control system installation requirements is discussed.

Deckert, W. H.↗