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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Surface Merging Technique to Design GA-Optimized Heat Sinks

High-power density inverters require efficient and small heat dissipation systems. For liquid cooling systems, an effective heat sink design is important to enable higher heat transfer and keep the pressure drop within reasonable limits. A heat sink geometry generated from an extruded, 1D fast Fourier transform can achieve more even temperature distribution and improved heat transfer than a conventional heat sink. Building on this concept, this paper proposes a new heat sink geometry creation algorithm. Instead of one plane profile being extruded, multiple plane profiles, each created from the fast Fourier transform method, are subsequently merged by smooth surfaces along the flow direction of the heat sink. Thus, a 3D heat sink geometry is created that enables 3D coolant flow and efficient heat transfer. The volume of this design was reduced by 50% compared with pin fin heat sinks. Compared with extruded 1D fast Fourier transform heat sinks, the proposed design showed an approximately 5% device temperature reduction and a 20% pressure drop reduction.

Barua, Himel↗
NASA NTRS1983

Scale model performance test investigation of mixed flow exhaust systems for an energy efficient engine /E3/ propulsion system

As part of the NASA Energy Efficient Engine program, scale-model performance tests of a mixed flow exhaust system were conducted. The tests were used to evaluate the performance of exhaust system mixers for high-bypass, mixed-flow turbofan engines. The tests indicated that: (1) mixer penetration has the most significant affect on both mixing effectiveness and mixer pressure loss; (2) mixing/tailpipe length improves mixing effectiveness; (3) gap reduction between the mixer and centerbody increases high mixing effectiveness; (4) mixer cross-sectional shape influences mixing effectiveness; (5) lobe number affects mixing degree; and (6) mixer aerodynamic pressure losses are a function of secondary flows inherent to the lobed mixer concept.

Kuchar, A. P.↗
NASA NTRS1990

Efficient real gas Navier-Stokes computations of high speed flows using an LU scheme

An efficient method to account for the chemically frozen thermodynamic and transport properties of air in three dimensional Navier-Stokes calculations was demonstrated. This approach uses an explicitly specified equation of state (EOS) so that the fluid pressure, temperature and transport properties are directly related to the flow variables. Since the pressure is explicitly known as a general function of the flow variables no assumptions are made regarding the pressure derivatives in the construction of the flux Jacobians. The method is efficient since no sub-iterations are required to deduce the pressure and temperature from the flux variables and allows different equations of state to be easily supplied to the code. The flexibility of the EOS approach is demonstrated by implementing a high order TVD upwinding scheme based upon flux differencing and Van Leer's flux vector splitting. The EOS approach is demonstrated by computing the hypersonic flow through the corner region of two mutually perpendicular flat plates and through a simplified model of a scramjet module gap-seal configuration.

Coirier, William J.↗
NASA NTRS1990

Efficient real gas Navier-Stokes computations of high speed flows using an LU scheme

An efficient method to account for the chemically frozen thermodynamic and transport properties of air in three dimensional Navier-Stokes calculations was demonstrated. This approach uses an explicitly specified equation of state (EOS) so that the fluid pressure, temperature and transport properties are directly related to the flow variables. Since the pressure is explicitly known as a general function of the flow variables no assumptions are made regarding the pressure derivatives in the construction of the flux Jacobians. The method is efficient since no sub-iterations are required to deduce the pressure and temperature from the flux variables and allows different equations of state to be easily supplied to the code. The flexibility of the EOS approach is demonstrated by implementing a high order TVD upwinding scheme based upon flux differencing and Van Leer's flux vector splitting. The EOS approach is demonstrated by computing the hypersonic flow through the corner region of two mutually perpendicular flat plates and through a simplified model of a scramjet module gap-seal configuration.

Coirier, William J.↗
DOE OSTI2021

Fully consistent Eulerian Monte Carlo fields method for solving probability density function transport equations in turbulence modeling

The probability density function (PDF) transport equation method is a sophisticated model for the closure of turbulent mixing and turbulent reactive flows. An efficient solution approach for solving the PDF transport equation has been vital for the method to be widely used in applications. The Eulerian Monte Carlo fields (EMCF) method has been developed to solve the PDF transport equation efficiently for decades. A recent work by Wang et al. revealed a serious issue of the EMCF method for not being fully consistent with the PDF transport equation for which the method is designed to solve. This work advances the state of the art by introducing fully consistent EMCF methods for solving the PDF transport equation. The fully consistent EMCF formulations are derived for two different PDF equation forms. The consistency of the EMCF formulations is mathematically confirmed by examining the derived moment transport equations from the EMCF formulations and from the PDF transport equation. The method of manufactured solutions is employed to further verify the consistency and convergence of the different EMCF formulations numerically. The newly introduced EMCF formulations bring the EMCF method to full consistency with the PDF transport equations for the first time.

42 ENGINEERING↗
DOE OSTI2017

Mo-N-co-doped mesoporous TiO{sub 2} microspheres with enhanced visible light photocatalytic activity

Highlights: • The Mo-N-co-doped mesoporous TiO{sub 2} microspheres were synthesized via a solvothermal method and further nitriding treatment. • The properties of TiO{sub 2} microspheres can be tuned by Mo-N-co-doping. • Photocatalytic rate is much higher than Pure TiO{sub 2} catalyst powder and Mo doped TiO{sub 2} microspheres. • The higher activity is attributed to the large BET surface area, narrow band gap and intense light absorbance in visible region. - Abstract: Mo-N-co-doped mesoporous TiO{sub 2} microspheres were synthesized via a solvothermal method, followed by nitriding treatment under ammonia gas flow. The efficiency of the samples was investigated by monitoring the degradation of Rhodamine-B under visible light irradiation. The experimental results revealed that Mo-N-co-doped mesoporous TiO{sub 2} microspheres showed better performances than Mo-TiO{sub 2} microspheres. It was observed that; 0.1% molar quantity of Mo doped on TiO{sub 2} at 500 °C for 2 h under nitriding conditions gave highest photocatalytic activities. The nitridation under ammonia gas of Mo-TiO{sub 2} samples created oxygen vacant sites and led to incorporation of substitutional and interstitial Nitrogen. The enhanced visible light photocatalytic activities of Mo-N-co-doped TiO{sub 2} photocatalyst was attributed to the large surface areas, narrow band gap and intense light absorbance in visible region. This study may create a promising and eco-friendly method towards synthesis of metal and non-metals co-doped on semiconductor materials to improve their photocatalytic activities and applications.

36 MATERIALS SCIENCE↗
NASA NTRS1980

Algorithm for calculating turbine cooling flow and the resulting decrease in turbine efficiency

An algorithm is presented for calculating both the quantity of compressor bleed flow required to cool the turbine and the decrease in turbine efficiency caused by the injection of cooling air into the gas stream. The algorithm, which is intended for an axial flow, air routine in a properly written thermodynamic cycle code. Ten different cooling configurations are available for each row of cooled airfoils in the turbine. Results from the algorithm are substantiated by comparison with flows predicted by major engine manufacturers for given bulk metal temperatures and given cooling configurations. A list of definitions for the terms in the subroutine is presented.

Gauntner, J. W.↗
DOE OSTI2018

The design of an additive manufactured dual arm manipulator system

Additive manufacturing (AM), commonly referred to as 3D printing, was originally used for rapid prototyping. However, research into new technologies has allowed AM to become applicable far beyond prototype fabrication. Oak Ridge National Laboratory (ORNL), sponsored by the Office of Naval Research, has designed and developed an anthropomorphic seven degree-of-freedom (DOF) dual arm hydraulic manipulator using metal AM technologies. The titanium manipulators were designed for subsea use. All electrical and fluidic passageways are printed into each arm. The novel, cam-based design uses low-flow, energy efficient valves. The hydraulic power unit is built into the base of the hydraulic arms’ mount. This article will detail the novel AM design of the hydraulic manipulator system. It will cover the manipulators’ pitch and rotary link designs, custom valves, hydraulic power unit, and the motivation for a dual arm design. This article will also describe lessons learned throughout the project and draw conclusions for future applications.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Hydrocarbon-based membranes cost-effectively manage species transport and increase performance in thermally regenerative batteries

Low-temperature heat (T<130°C) can be utilized by thermally regenerative batteries (TRBs) for power production, allowing the thermal energy to be converted to storable chemical potential energy. However, TRBs suffer from high ohmic losses and ammonia crossover, which has slowed their development. In this study, we examined how the use of six different membranes influenced TRB performance, determined the most influential membrane parameters, and identified promising membrane candidates that cost-effectively increase TRB performance. Of the six membranes examined, an inexpensive, hydrocarbon CEM (Selemion CMVN) had low ammonia crossover without compromising resistance, resulting in good performance across all metrics studied. A thin anion exchange membrane (Sustainion, 50 microns) showed a high peak power density of 82 mW cm –2 due to low resistance, but the average power density and energy density were low due to high ammonia flux. Full discharge curves using Selemion CMVN provided an average power density of 26 ± 7 mW cm –2 with an energy density of 2.9 Wh L –1 , which were large improvements on previous TRBs. A techno-economic analysis showed that Selemion CMVN had the lowest levelized cost of storage ($410 per MWh) at an applied current density of 50 mA cm –2 .

25 ENERGY STORAGE↗
DOE OSTI2019

On the Direct Construction of the Steady Traveling Solution to High Explosive Sandwich, Cylinder and Aquarium Tests via a Streamline Finite Volume Approximation

The cylinder, sandwich and aquarium tests are routine experiments used to investigate the performance of high explosives. Here, we present a solution technique which simulates these experiments as two dimensional problems in steady traveling coordinates. Using a coordinate system aligned with the streamlines of the flow, an efficient numerical scheme is developed which uses an approximate Riemann solver to model the change in state across streamlines. The technique can also accommodate arbitrary equations of state for the materials. Two verification exercises show that the algorithm converges at second order. Validation studies using the aquarium experiment agreed well with simulations, though the omission of a material strength model leads to some discrepancies between simulation and experiments for the cylinder test. This computational technique is able to predict the behavior of these common high explosive experiments on the order of minutes on a single processor with very fine spatial resolution, on the order of 10 μm.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Power and energy capacity tradeoffs in an all-aqueous copper thermally regenerative ammonia battery

Thermally regenerative ammonia batteries (TRABs) can provide energy storage and produce electrical power from low-grade waste heat instead of electricity. The use of all-aqueous copper-based electrolytes has recently produced higher power densities than those achieved using previous TRAB approaches based on reversible metal deposition and dissolution processes, but further gains are possible in power and energy density. We investigated the limitations of power and energy density and how they are impacted by the electrolyte composition and discharge currents. By increasing the ammonia concentration from 1 to 5 M, the power density of the battery increased from 11.2 to 28.5 mW cm –2 , but the energy density decreased from 0.56 to 0.31 Wh L –1 . Increasing discharge current densities from 4 to 12.5 mA cm –2 increased the average power density during discharge from 2.4 to 5.9 mW cm –2 without appreciable losses in energy density. Increasing the copper concentration from 0.1 to 0.5 M increased both energy density to 2.15 Wh L –1 and energy efficiency to 2.2% but did not substantially impact the power density. Furthermore, these results represent the highest performance metrics achieved for a low-grade waste heat to electricity system.

25 ENERGY STORAGE↗
DOE OSTI2021

Engineering block co-polymer anion exchange membrane domains for highly efficient electrode-decoupled redox flow batteries

We report, anion exchange membranes (AEMs) with high permselectivity, chemical stability and mechanical robustness are a key enabling technology for a variety of electrochemical energy conversion and storage systems such as fuel cells, redox flow batteries and water electrolyzers. Herein we examine well understood chemically stable triblock co-polymer AEMs derived by the chloromethylation (CM-) and subsequent trimethylamine (TMA) functionalization of polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS) block co-polymers. We show using small angle X-ray scattering (SAXS) that the introduction of a hydrophobic reinforcement matrix disrupts phase segregation and decreases ionic domain sizes in these AEM separators. The reinforcement matrix simultaneously causes the ultimate tensile strength (UTS) of the reinforced separator to increase by almost 600% compared to the unreinforced form, while maintaining comparable elasticity (ca. 500% elongation at break). Such reinforced r-SEBS30-TMA separators enable electrode-decoupled redox flow batteries (ED-RFBs) with significantly improved lifetimes by decreasing per cycle capacity fade from 0.5% to <0.05%. This 10× improvement in operando permselectivity opens the door to ED-RFBs employing inexpensive elemental actives achieving decades-long usable lifespans.

25 ENERGY STORAGE↗
DOE OSTI2026

Filament extension atomizers: A study of integration potential into spray dryers for high-viscosity and non-Newtonian fluids

Filament extension atomizers (FEAs) are an emerging class of spray nozzles designed to atomize high-viscosity and non-Newtonian fluids that are challenging for conventional pressure or two-fluid nozzles. In this study, we investigate the influence of roller geometry, surface velocity, roller material, and fluid rheology on the atomization performance of FEA systems using concentrated whey protein suspensions (50–70 wt. %). Extensional and shear rheology experiments, along with high-speed imaging and particle image velocimetry, reveal that filament breakup dynamics are governed by competition between inertial, capillary, and viscoelastic stresses. High roller rotational velocity leads to narrower spray cones, contradicting rheology experiments and suggests a significant inertial contribution to filament breakup. Smaller rollers operating at the same rotational velocity led to broader spray cones consistent with expectations. An FEA nozzle was integrated into a conventional dryer producing particles in the 100 μm range. Results suggest that FEA technology enables atomization of highly viscous fluids at industrially relevant spray cone angles similar to those generated by pressure nozzles, offering a pathway to improve energy efficiency in spray drying by enabling higher solids loading feedstocks. Furthermore, these insights provide critical guidance for optimizing FEA nozzle designs and process parameters across a range of applications.

Energy efficiency↗
DOE OSTI2024

Neural network emulation of flow in heavy-ion collisions at intermediate energies

Applications of new techniques in machine learning are speeding up progress in research in various fields. In this work, we construct and evaluate a deep neural network (DNN) to be used within a Bayesian statistical framework as a faster and more reliable alternative to the Gaussian process (GP) emulator of an isospin-dependent Boltzmann-Uehling-Uhlenbeck (IBUU) transport model simulator of heavy-ion reactions at intermediate beam energies. We found strong evidence of the DNN being able to emulate the IBUU simulator's prediction on the strengths of protons' directed and elliptical flow very efficiently even with small training datasets and with accuracy about ten times higher than the GP. Here, limitations of our present work and future improvements are also discussed.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2020

Quantum biology revisited

Photosynthesis is a highly optimized process from which valuable lessons can be learned about the operating principles in nature. Its primary steps involve energy transport operating near theoretical quantum limits in efficiency. Recently, extensive research was motivated by the hypothesis that nature used quantum coherences to direct energy transfer. This body of work, a cornerstone for the field of quantum biology, rests on the interpretation of small-amplitude oscillations in two-dimensional electronic spectra of photosynthetic complexes. This Review discusses recent work reexamining these claims and demonstrates that interexciton coherences are too short lived to have any functional significance in photosynthetic energy transfer. Instead, the observed long-lived coherences originate from impulsively excited vibrations, generally observed in femtosecond spectroscopy. These efforts, collectively, lead to a more detailed understanding of the quantum aspects of dissipation. Nature, rather than trying to avoid dissipation, exploits it via engineering of exciton-bath interaction to create efficient energy flow.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2025

Technical Potential for Hydropower Capacity at Non-powered Dams

In the last decade, retrofits of existing nonpowered dams (NPDs) have made up the largest share of capacity increases for US hydropower. Accurate estimates of potential capacity and generation at NPDs help identify sites that may be worth investing in detailed feasibility analyses and design exploration. This dataset contains estimates of technical potential capacity and generation at 2,616 NPDs in the conterminous US. This is based on a subset of dams that were found by earlier resource assessments to have at least 100kW of theoretical potential. Historical daily streamflow (modeled or from USGS gauge records) and hydraulic head (based on historical observations or primary purpose and dam height) are the main inputs to the HydroGenerate model, which determines design flow, turbine efficiencies, and assumed friction losses and then calculates nominal capacity, daily generation, and capacity factor. These estimates represent the conditions over the historical period of 1980-2015, and are summarized on a monthly basis (i.e., averaged for each month of the year) and overall (i.e., nominal capacity, average annual generation (MWh), and average annual capacity factor). A total of nearly 4 GW capacity is estimated across all 2,616 NPDs included in the dataset.

Hansen, Carly [Oak Ridge National Laboratory (ORNL↗
DOE OSTI2022

8-Plate Multi-Resonant Coupling Using a Class-E 2 Power Converter for Misalignments in Capacitive Wireless Power Transfer

Misalignment is a common issue in wireless power transfer systems. It shifts the resonant frequency away from the operating frequency that affects the power flow and efficiency from the charging station to the load. This work proposes a novel capacitive wireless power transfer (CPT) using an 8-plate multi-resonant capacitive coupling to minimize the effect of misalignments. A single-active switch class-E 2 power converter is utilized to achieve multi-resonance through the selection of different resonant inductors. Simulations show a widening of the resonant frequency band which offers better performance than a regular 4-plate capacitive coupling for misalignments. The hardware results of the 8-plate multi-resonant coupling show an efficiency of 88.5% for the 20.8 W test, which is 18.3% higher than that of the regular 4-plate coupling. Because of the wider resonant frequency band {455–485 kHz}, compared with the regular 4-plate coupling, the proposed design minimized the output voltage drop by 15% for a 10% misalignment. Even for large misalignments, the 8-plate performance improved by 40% compared with the 4-plate coupling.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗