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At least 235 records · Page 13

Additive Construction using Basalt Regolith Fines

Planetary surfaces are often covered in regolith (crushed rock), whose geologic origin is largely basalt. The lunar surface is made of small-particulate regolith and areas of boulders located in the vicinity of craters. Regolith composition also varies with location, reflecting the local bedrock geology and the nature and efficiency of the micrometeorite-impact processes. In the lowland mare areas (suitable for habitation), the regolith is composed of small granules (20 - 100 microns average size) of mare basalt and volcanic glass. Impacting micrometeorites may cause local melting, and the formation of larger glassy particles, and this regolith may contain 10-80% glass. Studies of lunar regolith are traditionally conducted with lunar regolith simulant (reconstructed soil with compositions patterned after the lunar samples returned by Apollo). The NASA Kennedy Space Center (KSC) Granular Mechanics & Regolith Operations (GMRO) lab has identified a low fidelity but economical geo-technical simulant designated as Black Point-1 (BP-1). It was found at the site of the Arizona Desert Research and Technology Studies (RATS) analog field test site at the Black Point lava flow in adjacent basalt quarry spoil mounds. This paper summarizes activities at KSC regarding the utilization of BP-1 basalt regolith and comparative work with lunar basalt simulant JSC-1A as a building material for robotic additive construction of large structures. In an effort to reduce the import or in-situ fabrication of binder additives, we focused this work on in-situ processing of regolith for construction in a single-step process after its excavation. High-temperature melting of regolith involves techniques used in glassmaking and casting (with melts of lower density and higher viscosity than those of metals), producing basaltic glass with high durability and low abrasive wear. Most Lunar simulants melt at temperatures above 1100 C, although melt processing of terrestrial regolith at 1500 C is not uncommon. These temperatures are achievable by laser heating or by using solar concentrators. Similar to volcanic magma, the cooling rate determines the crystallite size - slower cooling develops larger crystals, and rapid quenching can result in fully amorphous glass.

Additive↗

Laser surface fusion of plasma sprayed ceramic turbine seals

The thermal shock resistance of a ceramic layer is improved. An improved abradable lining that is deposited on a shroud forming a gas path seal in turbomachinery is emphasized. Improved thermal shock resistance of a shroud is effective through the deliberate introduction of 'benign' cracks. These are microcracks which will not propagate appreciably upon exposure to the thermal shock environment in which a turbine seal must function. Laser surface fusion treatment is used to introduce these microcracks. The ceramic surface is laser scanned to form a continuous dense layer. As this cools and solidifies, shrinkage results in the formation of a very fine crack network. The presence of this deliberately introduced fine crack network precludes the formation of a catastrophic crack during thermal shock exposure.

Wisander, D. W.↗

Laser supported detonation wave source of atomic oxygen for aerospace material testing

A pulsed high-flux source of nearly monoenergetic atomic oxygen was developed to perform accelerated erosion testing of spacecraft materials in a simulated low-earth orbit (LEO) environment. Molecular oxygen is introduced into an evacuated conical expansion nozzle at several atmospheres pressure through a pulsed molecular beam valve. A laser-induced breakdown is generated in the nozzle throat by a pulsed CO2 TEA laser. The resulting plasma is heated by the ensuing laser-supported detonation wave, and then it rapidly expands and cools. An atomic oxygen beam is generated with fluxes above 10 to the 18th atoms per pulse at 8 + or - 1.6 km/s with an ion content below 1 percent for LEO testing. Materials testing yielded the same surface oxygen enrichment in polyethylene samples as observed on the STS mission, and scanning electron micrographs of the irradiated polymer surfaces showed an erosion morphology similar to that obtained on low earth orbit.

Krech, Robert H.↗

Infrared Thermography For Welding

Infrared imaging and image-data-processing system shows temperatures of joint during welding and provides data from which rates of heating and cooling determined. Information used to control welding parameters to ensure reliable joints, in materials which microstructures and associated metallurgical and mechanical properties depend strongly on rates of heating and cooling. Applicable to variety of processes, including tungsten/inert-gas welding; plasma, laser, and resistance welding; cutting; and brazing.

Gilbert, Jeffrey L.↗

Measurement of the spectral signature of small carbon clusters at near and far infrared wavelengths

A significant percentage of the carbon inventory of the circumstellar and interstellar media may be in the form of large refractory molecules (or small grains) referred to as carbon clusters. At the small end, uneven numbers of carbon atoms seem to be preferred, whereas above 12 atoms, clusters containing an even number of carbon atoms appear to be preferred in laboratory chemistry. In the lab, the cluster C-60 appears to be a particularly stable form and has been nicknamed Bucky Balls because of its resemblance to a soccer ball and to geodesic domes designed by Buckminster Fuller. In order to investigate the prevalence of these clusters, and their relationship to the polycyclic aromatic hydrocarbons (PAHs) that have become the newest focus of IR astronomy, it is necessary to determine the spectroscopic characteristics of these clusters at near and far infrared wavelengths. Described here is the construction of a near to far IR laser magnetic resonance spectrometer that has been built at the University of California Berkeley in order to detect and characterize these spectra. The equipment produces carbon clusters by laser evaporation of a graphitic target. The clusters are then cooled in a supersonic expansion beam in order to simulate conditions in the interstellar medium (ISM). The expansion beam feeds into the spectrometer chamber and permits concentrations of clusters sufficiently high as to permit ultra-high resolution spectroscopy at near and far IR wavelengths. The first successful demonstration of this apparatus occurred last year when the laboratory studies permitted the observational detection of C-5 in the stellar outflow surrounding IRC+10216 in the near-IR. Current efforts focus on reducing the temperature of the supersonic expansion beam that transport the C clusters evaporated from a graphite target into the spectrometer down to temperatures as low as 1 K.

Tarter, J.↗

Characterization of SiC/SiC Composites Subjected to Sequential Tensile Creep and Dwell Fatigue in Air under Thermal Gradient Conditions

Uncoated SiC/SiC composites, with 2D and 3D fiber architectures, were investigated under steady state thermal gradient conditions with sequential tensile creep and dwell fatigue. Melt infiltration (MI), chemical vapor infiltration (CVI), polymer impregnation and pyrolysis (PIP), and hybrid (CVI and PIP) techniques were used to fabricate ceramic matrix composites (CMCs) with a 2D balanced fiber architecture. CMCs with 3D fiber weaves were also fabricated using MI and hybrid methods. Steady state through the thickness thermal gradients were generated for the tensile specimens using laser heating on the front (hot side) and forced air cooling on the back (cold side). Hot side and cold side temperatures of 2400 and 2200 °F, respectively, were used for testing CMCs fabricated with the MI process, whereas hot side and cold side temperatures of 2700 and 2400 °F, respectively, were used for CMCs fabricated with CVI, PIP, and hybrid processes. Each CMC specimen was initially tested under tensile creep at 69 MPa (10 ksi) for 80 hours, which was then followed by tensile dwell fatigue testing at a maximum stress of 69 MPa (10 ksi) for another 80 hours for a total of 160 hours. This type of sequential tensile creep followed by tensile dwell fatigue testing was performed to ascertain the integrity of uncoated CMCs under steady state thermal gradient conditions. Tensile creep and dwell fatigue test results, generated under steady state thermal gradient conditions on different types of SiC/SiC composites, are compared with corresponding creep behaviors observed under isothermal conditions to determine the influence of both monotonic creep (static fatigue) and dwell fatigue on accumulated strains and deformation behaviors of the CMCs.

Kalluri, Sreeramesh↗

Cryogenic monocrystalline silicon Fabry-Perot cavity for the stabilization of laser frequency

A 1.6 kg silicon monocrystal was used to make a Fabry-Perot optical cavity operated at cryogenic temperatures. High-resolution thermal expansion measurements were made as the silicon cooled to 4.2 K, in order to characterize the cavity as a length reference standard. A helium-neon laser was then locked to a transmission resonance at liquid-helium temperatures, and the laser frequency tracked the cavity resonance with error fluctuations at the level of 10 Hz/sq rt Hz in the bandwidth dc to 1 Hz. Implications of the combined set of data, thermal expansion plus frequency-tracking fluctuations, for using such a system as a frequency standard are discussed.

Richard, J.-P.↗

development of a medium repetition rate (10 Hz - 500 Hz) diode pumped laser transmitter for airborne scanning altimetry

Since the late 1980's, NASA has developed several small, all-solid state lasers of low repetition rates for use as transmitters in prototype LIDAR and raster scanned altimetry retrieval systems. Our early laser transmitters were developed for high resolution airborne altimetry which employed cavity dumping techniques to produce a pulse shape with a 1 ns rise time. The first such laser was the SUMR (Sub-millimeter resolution) transmitter which used a side pumped, D-shaped half-rod of Nd:YAG for the oscillator active media and produced approximately 3 ns pulses of 100 micro-J energy at a 40 Hz repetition rate. (Coyle and Blair, 1993; Coyle et al., 1995) After several upgrades to improve rep rate and pulse energy, the final version produced 1.2 mJ pulses at 120 Hz with a 3.7 ns pulse width. The laser has become known as SPLT (Sharp Pulsed Laser Transmitter), and has flown successfully on a variety of airborne altimetry missions. (Coyle and Blair, 1995; Blair et al., 1994) From building these systems, we have accrued valuable experience in delivering field-deployable lasers and have become aware of the advantages and disadvantages of employing new technologies. For example, even though the laser's main operating environment is in a "cold" aircraft during flight, the laser must still operate in very warm temperatures. This is important if the mission is based in the desert or a tropical climate since ground calibration data from stationary targets must be gathered before and after each data flight. Because conductive cooling is much more convenient than closed loop water flow, achieving the highest possible laser efficiency is becoming a high priority when designing a flight laser. This is especially true for lasers with higher pulse energies and repetition rates which are needed for high altitude scanning altimeters and LIDARs.

Coyle, D. Barry↗

Kinetic modeling of an IBr solar pumped laser

The possibility of using an IBr laser as a solar-energy converter is examined theoretically, and reasons for its choice are given. Broadband absorption results in dissociation with the formation of excited metastable Br atoms, some of which then lase to the ground state Br. The ground state is depopulated by three-body recombination and, more importantly, by exchange reactions which more than compensate for the high quenching in heteronuclear halogen systems. Kinetic modeling indicates lasing is possible in the pulsed mode and possibly in the steady state with a cooled gas flow system. Temperature effects are discussed. The efficiency of the laser approaches 1.2 percent at optical thicknesses large enough for complete absorption of the photons.

Harries, W. L.↗

Wideband heterodyne receiver for laser communication system

A heterodyne receiver for laser communication is described which includes a front end having a cooled photomixer contained in a hermetically sealed spaced quality housing designed for wide bandwidth transmission. The photomixer is coupled through a wideband preamplifier to the receiver back end which includes a frequency tracking network and demodulating equipment. The receiver is capable of tracking a Doppler frequency shift of 750 MHz, positive or negative, and has an instantaneous intermediate frequency information bandwidth of 400 MHz. The receiver system is also capable of operating over a wide temperature range and is designed to be suitable for use in outer space communication.

Flattau, T.↗

Method of fabricating an abradable gas path seal

The thermal shock resistance of a ceramic layer is improved. The invention is particularly directed to an improved abradable lining that is deposited on shroud forming a gas path in turbomachinery. Improved thermal shock resistance of a shroud is effected through the deliberate introduction of benign cracks. These are microcracks which will not propagate appreciably upon exposure to the thermal shock environment in which a turbine seal must function. Laser surface fusion treatment is used to introduce these microcracks. The ceramic surface is laser scanned to form a continuous dense layer. As this layer cools and solidifies, shrinkage results in the formation of a very fine crack network. The presence of this deliberately introduced fine crack network precludes the formation of a catastrophic crack during thermal shock exposure.

Bill, R. C.↗

Airborne tunable diode laser system for trace gas measurements

Sachse et al. (1976) have reported the development of an airborne tunable diode laser (TDL) system, named the Differential Absorption CO Monitor (DACOM). The absorption path was 10 m long and located in the free airstream along the fuselage of a C-54 aircraft. The present investigation is concerned with a modification of the DACOM instrument. Differences between the new instrument and the original one are related to a replacement of the external absorption path with a White cell. The instrument has the capability to suppress TDL excess noise. The laser refrigerator has been redesigned to permit an alternative method of cooling the TDL when electric power is not available.

Sachse, G. W.↗

Thermal control of the Lidar In-Space Technology Experiment

The Lidar In-Space Technology Experiment (LITE) will employ lidar techniques to study the atmosphere from space. The LITE instrument will be flown in the Space Shuttle Payload Bay with an earth directed orientation. The experiment thermal control incorporates both active and passive techniques. The Laser Transmitter Module (LTM) and the system electronics will be actively cooled through the Shuttle pallet coolant loop. The receiver system and experiment platform will be passsively controlled through the use of insulation and component surface properties. This paper explains the thermal control techniques used and the analysis results, with primary focus on the receiver system.

Carlson, Ann B.↗

Laser Lightcraft Vehicle Design

Current space deployment vehicle research is investigating ways to lower the cost to place payloads into orbit. Beamed energy propulsion is one of the areas that are being studied. The Laser lightcraft concept, which uses a ground based laser as part of its propulsion system, falls into this category. This concept has been developed by previous Strategic Defense Initiative Office (SDIO) research. In this concept, the laser energy is reflected off of a mirror on the craft and is focused inside the cowl to created optical breakdown of the propellant. There are several concerns about the design that must be further studied. These include: 1) Thermodynamic analysis of the cryogenic fuel storage and feed systems, 2) Analysis of the regenerative cooling system for the primary optic, and 3) Analysis of focal blurring of the laser due to off-axis flight.

Buch, Kevin↗

High-sensitivity receiver for infrared laser communications.

Description of a high-sensitivity wide-bandwidth 10.6-micron heterodyne receiver for space and ground operational use. The receiver includes a cooled HgCdTe infrared mixer diode, a conical scanner for spatial tracking, an acquisition channel for spatial search and station alignment, and an automatic frequency-control channel to maintain a fixed laser frequency offset. The infrared mixer is designed to provide nearly quantum-noise-limited operation over an extended range of mixer temperature, bias voltage, and intermediate frequency. The resultant experimental receiver has a measured noise equivalent power of less than 10 to the minus 19th W/Hz over the 15- to 40-MHz i.f. band for mixer temperatures from 85 to 115 K, and less than 2 x 10 to the minus 19th W/Hz up to 140 K. Mixer 3-dB cutoff frequencies as high as 420 MHz were measured at a mixer temperature of 125 K. An analysis and engineering equations are given for receiver noise components, noise equivalent power, available mixer conversion gain, mixer transducer gain, and quantum-noise factor in terms of such factors as mixer parameters, quantum efficiency, mixer temperature, dynamic conductance, bias voltage, local oscillator power, and i.f. amplifier characteristics.

Peyton, B. J.↗

Analytical investigation of cavity blackbody lasers

The characteristics of an ideal blackbody cavity lasant were outlined. The choice of an ideal lasant is a complex process depending on a large number of factors, including the choice of a cooling medium and a buffer gas. Planck's radiation law limits the power input per unit area into a CO2 blackbody cavity laser making the surface area for high powered lasers excessively large. It is suggested that an alternative application might be small 1 W lasers for communication and surveillance, because it would be easy to maintain the cavity temperatures in synchronous orbits where 72 minutes each day are spent in the Earth's shadow.

Harries, W. L.↗

Solar-pumped electronic-to-vibrational energy transfer lasers

The possibility of using solar-pumped lasers as solar energy converters is examined. The absorbing media considered are halogens or halogen compounds, which are dissociated to yield excited atoms, which then hand over energy to a molecular lasing medium. Estimates of the temperature effects for a Br2-CO2-He system with He as the cooling gas are given. High temperatures can cause the lower energy levels of the CO2 laser transition to be filled. The inverted populations are calculated and lasing should be possible. However, the efficiency is less than 0.001. Examination of other halogen-molecular lasant combinations (where the rate coefficients are known) indicate efficiencies in all cases of less than 0.005.

Harries, W. L.↗