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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13

Process Development for Printing Copper Conductible Ink on Flexible Substrates Using Aerosol Jet Technology

Rise in demand for wearable consumer electronics products has given an impetus to the development of flexible electronics technology encompassing flexible substrates and compatible circuitry. Also, additive manufacturing of flexible electronics is emerging rapidly via several techniques such as Inkjet and Aerosol Jet Printing (AJP). The basic component of all flexible circuits to be printed by these technologies is conductible ink, which is generally silver ink. Few studies exist on the printing of copper conductible ink and not many copper ink formulations are available in the market as that of silver inks. This study aims to develop a process development study for deposition of copper conductible lines on flexible substrates using the aerosol jet printing technology. The process development study includes investigation of photosintering parameters for obtaining desirable electrical resistance and shear load to failure values for the printed line. Different pre-drying techniques such as oven pre-drying and platen pre-drying have been used for improving the electrical and mechanical properties of the conductive traces. Techniques such as optical microscopy and white light interferometry have been used for the characterization of print quality of the conductible lines.

printed electronics↗

Your space suit and you - Significance of manloading in pressure suit design

Data collection on man-induced loads borne by space suits is discussed, with emphasis on the glove area. The distinction between the 'potential' maximum manload (measured according to the 95 percentile male outside the suit), and the actual manload experienced by the suit or 'limit manload', is stressed. Limit manload data for the glove were collected using a glove with finger and metacarpal joints and a hard shell to support strain gages. Potential manload data are theorized to exceed the limit manload (as corroborated by entire suit limit load data presented for the Apollo and Shuttle suits) because of load sharing within the fabric configuration, test inputs being at values other than 95 percentile values, and the restraint line acting like a spring and preventing the load from being induced. This, however, is not borne out by the glove test data, illustrating the difficulty of measuring the man/machine interface. Design load is determined by adding he pressure load and the limit load after compensations have been made for load splitting. Finally, a method for better testing, used in the design of an improved mobility glove for the Space Shuttle program, is presented.

Rouen, M.↗

Reduced Pressure Cabin Testing of the Orion Atmosphere Revitalization Technology

An amine-based carbon dioxide (CO2) and water vapor sorbent in pressure-swing regenerable beds has been developed by Hamilton Sundstrand and baselined for the Atmosphere Revitalization System for moderate duration missions of the Orion Multipurpose Crew Vehicle. In previous years at this conference, reports were presented on extensive Johnson Space Center testing of this technology in a sea-level pressure environment with simulated and actual human metabolic loads in both open and closed-loop configurations. In 2011, the technology was tested in an open cabin-loop configuration at ambient and two sub-ambient pressures to compare the performance of the system to the results of previous tests at ambient pressure. The testing used a human metabolic simulator with a different type of water vapor generation than previously used, which added some unique challenges in the data analysis. This paper summarizes the results of: baseline and some matrix testing at all three cabin pressures, increased vacuum regeneration line pressure with a high metabolic load, a set of tests studying CO2 and water vapor co-adsorption effects relative to model-predicted performance, and validation tests of flight program computer model predictions with specific operating conditions.

Button, Amy↗

Reduced Pressure Cabin Testing of the Orion Atmosphere Revitalization Technology

An amine-based carbon dioxide (CO2) and water vapor sorbent in pressure-swing regenerable beds has been developed by Hamilton Sundstrand and baselined for the Atmosphere Revitalization System for moderate duration missions of the Orion Multipurpose Crew Vehicle. In previous years at this conference, reports were presented on extensive Johnson Space Center testing of this technology in a sea-level pressure environment with simulated and actual human metabolic loads in both open and closed-loop configurations. In 2011, the technology was tested in an open cabin-loop configuration at ambient and two sub-ambient pressures to compare the performance of the system to the results of previous tests at ambient pressure. The testing used a human metabolic simulator with a different type of water vapor generation than previously used, which added some unique challenges in the data analysis. This paper summarizes the results of: baseline and some matrix testing at all three cabin pressures, increased vacuum regeneration line pressure with a high metabolic load, a set of tests studying CO2 and water vapor co-adsorption effects relative to model-predicted performance, and validation tests of flight program computer model predictions with specific operating conditions.

Button, Amy↗

Low-speed cascade investigation of loaded leading-edge compressor blades

Six percent thick NACA 63-series compressor-blade sections having a loaded leading-edge A4K6 mean line have been investigated systematically in a two-dimensional porous-wall cascade over a range of Reynolds numbers from 160,000 to 385,000. Blades cambered to have isolated-airfoil lift coefficients of 0.6, 1.2, 1.8, and 2.4 were tested over the usable angle-of-attack range at inlet-air angles of 30 degrees, 45 degrees, and 60 degrees and solidities of 1.0 and 1.5. A comparison with data of NACA RM L51G31, shows that the angle-of-attack operating range is 2 degrees to 4 degrees less than the range for the uniformly loaded section; however, the wake losses near design angle of attack are slightly lower than those for the uniformly loaded section. Except for highly cambered blades at high inlet angles, the 63-(C s oA4K6)06 compressor-blade sections are capable of more efficient operation for moderate-speed subsonic compressors at design angle of attack than are the 65-(C s oa10)10 or the 65-(c s oA2I8b)10 compressor-blade sections. In contrast to the other sections, the loaded leading-edge sections are capable of operating efficiently at the lower Reynolds numbers.

Emery, James C↗

Integrated Solar Concentrator and Shielded Radiator

A shielded radiator is integrated within a solar concentrator for applications that require protection from high ambient temperatures with little convective heat transfer. This innovation uses a reflective surface to deflect ambient thermal radiation, shielding the radiator. The interior of the shield is also reflective to provide a view factor to deep space. A key feature of the shield is the parabolic shape that focuses incoming solar radiation to a line above the radiator along the length of the trough. This keeps the solar energy from adding to the radiator load. By placing solar cells along this focal line, the concentration of solar energy reduces the number and mass of required cells. By shielding the radiator, the effective reject temperature is much lower, allowing lower radiator temperatures. This is particularly important for lower-temperature processes, like habitat heat rejection and fuel cell operations where a high radiator temperature is not feasible. Adding the solar cells in the focal line uses the concentrating effect of the shield to advantage to accomplish two processes with a single device. This shield can be a deployable, lightweight Mylar structure for compact transport.

Clark, David Larry↗

Voltage controller/current limiter for ac

Circuit protects ac power systems for overload failures, limits power surge and short-circuit currents to 150 percent of steady state level, regulates ac output voltage, and soft starts loads. Limiter generates dc error signal in response to line fluctuations and dumps power when overload is reached. Device is inserted between ac source and load.

Wu, T. T.↗

A new aerodynamic integral equation based on an acoustic formula in the time domain

An aerodynamic integral equation for bodies moving at transonic and supersonic speeds is presented. Based on a time-dependent acoustic formula for calculating the noise emanating from the outer portion of a propeller blade travelling at high speed (the Ffowcs Williams-Hawking formulation), the loading terms and a conventional thickness source terms are retained. Two surface and three line integrals are employed to solve an equation for the loading noise. The near-field term is regularized using the collapsing sphere approach to obtain semiconvergence on the blade surface. A singular integral equation is thereby derived for the unknown surface pressure, and is amenable to numerical solutions using Galerkin or collocation methods. The technique is useful for studying the nonuniform inflow to the propeller.

Farassat, F.↗

Sizing an emergency venting system for a cryogenic dewar

If the vacuum vessel that insulates a cryogenic dewar for a spaceborne experiment prior to launch is damaged, air will leak into the vacuum insulation space. As the sudden heat load causes the pressure to rise in the dewar, a safety disk in the emergency vent line will burst at the design pressure differential to allow vaporized cryogenic fluid to escape. The emergency vent line should be sized such that sufficient gaseous cryogen will be vented to keep the pressure inside the dewar below the design limit. On the other hand, the line should not be so large as to impose an unnecessary heat load on the dewar filled with cryogenic fluid. A vent-line computer program was generated to compute the maximum flow rate allowed for a proposed vent-line system. Parametric studies have been carried out for different burst disk pressure differentials, liquid cryogen ullage, and vent-line sizes.

Liu, C. K.↗

Water impact loads

Computer program to generate time history of load factor and pressure on conical body of revolution during impact with water is discussed. Program calculates depth of penetration, velocity, force, load factor, maximum pressure at water line, and average pressure. Program is written in FORTRAN 4 Level H for IBM 360/85/195 Release 20.1 computer.

Sanders, D. H.↗

Theoretical Stability and Control Characteristics of Wings With Various Amounts of Taper and Twist

Stability derivatives have been computed for twisted wings of different planforms that include variations in both the wing taper and the aspect ratio. Taper ratios of 1.0, 0.50, and 0.25 are considered for each of three aspect ratios: 6, 10, and 16. The specific derivatives for which results are given are the rolling moment and the yawing moment derivatives with respect to rolling velocity, yawing velocity, and angle of sideslip. In addition to the stability derivatives, results are included for determining the theoretical rolling moment due to aileron deflection and a series of influence lines is given by which the loading across the span may be determined for any angle-of-attack distribution that may occur on the wing planforms considered.

Henry A Pearson↗

Development progress, external tank for the Space Shuttle Main Propulsion System

Attention is given to the design parameters of the LH2/LO2 system in a description of the development of the external tank for the Space Shuttle Main Propulsion System (MPS). Design and functional changes for the MPS are reviewed, including: improvement of the vibroacoustic environment through the adaptation of a two-stage pilot to the existing basic valve design, a redesign of the GH2 vent line to accommodate increased deflections and loads, and the minimization of ice formation through slide joint insulation. The anti-geyser splash plate for the LO2 system is outlined in terms of fuel flow parameters under varying conditions of temperature and pressure, and test results for individual components are presented.

Norquist, L.↗

A new blade element method for calculating the performance of high and intermediate solidity axial flow fans

A method is presented to design and predict the performance of axial flow rotors operating in a duct. The same method is suitable for the design of ducted fans and open propellers. The unified method is based on the blade element approach and the vortex theory for determining the three dimensional effects, so that two dimensional airfoil data can be used for determining the resultant force on each blade element. Resolution of this force in the thrust and torque planes and integration allows the total performance of the rotor, fan or propeller to be predicted. Three different methods of analysis, one based on a momentum flow theory; another on the vortex theory of propellers; and a third based on the theory of ducted fans, agree and reduce cascade airfoil data to single line as a function of the loading and induced angle of attack at values of constant inflow angle. The theory applies for any solidity from .01 to over 1 and any blade section camber. The effects of the duct and blade number can be determined so that the procedure applies over the entire range from two blade open propellers, to ducted helicopter tail rotors, to axial flow compressors with or without guide vanes, and to wind tunnel drive fans.

Borst, H. V.↗

Titan's magnetospheric interaction

Voyager 1 encounter data are used to theoretically examine the interaction of Titan with the solar wind, the Saturn magnetosheath and the Saturn magnetosphere. The spacecraft data comprised magnetometer, plasma wave, radio signal and charged particle measurements. Attention is given to the Alfven (1.9) and Mach (0.57) numbers detected in the Saturn magnetosheath, along with a fast hydrodynamic Mach number of 0.55. Incident plasma interacted with the Titan atmosphere and produced a magnetosphere through mass capture and field-line draping. The tail region was loaded with N(+) and N2(+)/H2CN(+) ions instead of the strong H(+) signals typical of other regions. The magnetotail featured four lobes, and the Titan atmosphere was calculated to lose 10 to the 24th ions/sec. Finally, the Titan internal rotationally aligned magnetic field has an estimated strength of 7 x 10 to the 20th gauss/cu cm.

Neubauer, F. M.↗

Factors influencing design and selection of GTAW robotic welding machines for the Space Shuttle main engine

Proposed hardware and software for microprocessor-controlled power supplies and welding machines are described. The application of the automatic seven-axis welding machine, which is to be preprogrammed to allow minimum intervention by the welding operator during the actual process, to the welding of the Space Shuttle main engine is discussed. The production requirements for the gas tungsten arc welds for the Space Shuttle main engine are examined. Consideration is given to positioner design, welding variables, inert shielding gas management, filler metal wire control, the up loading and down loading of data from off-line computers, process improvements, tooling, the welding variable library, and adaptive sensor control.

Flanigan, L.↗

Modeling and analysis of the Space Station Freedom Active Thermal Control System radiators using SINDA/FLUINT

Detailed SINDA/FLUINT models have been developed to assess the adequacy of the Space Station Freedom External Thermal Control System's radiator design, as well as to simulate the effects of various operational scenarios. Design margins can be deduced by quantifying such real-world effects as flow maldistribution due to line-pressure drop and uneven heat loads. The factor which most reduced the heat-rejection capacity is an uneven heat load split between the two low temperature loops.

Andish, Kambiz K.↗

Theoretical stability and control characteristics of wings with various amounts of taper and twist

Stability derivatives have been computed for twisted wings of different plan forms that include variations in both the wing taper and the aspect ratio. Taper ratios of 1.0, 0,50, and 0.25 are considered for each of three aspect ratios: 6, 10, and 16. The specific derivatives for which results are given are the rolling-moment and the yawing-moment derivatives with respect to (a) rolling velocity, (b) yawing velocity, and (c) angle of sideslip. These results are given in such a form that the effect of any initial symmetrical wing twist (such as may be produced by flaps) on the derivatives may easily be taken into account. In addition to the stability derivatives, results are included for determining the theoretical rolling moment due to aileron deflection and a series of influence lines is given by which the loading across the span may be determined for any angle-of-attack distribution that may occur on the wing plan forms considered. The report also includes incidental references to the application of the results.

Pearson, Henry A↗

Accurate calculation of multispar cantilever and semicantilever wings with parallel webs under direct and indirect loading

In the present report the computation is actually carried through for the case of parallel spars of equal resistance in bending without direct loading, including plotting of the influence lines; for other cases the method of calculation is explained. The development of large size airplanes can be speeded up by accurate methods of calculation such as this.

Sanger, Eugen↗