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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13

Low-cost Solar Array (LSA) project

The activities of the Low-Cost Solar Array Project are described for the period April through June 1978. The Project is assigned responsibility for advancing solar array technology while encouraging industry to reduce the price of arrays to a level at which photovoltaic electric power systems will be competitive with more conventional power sources early in the next decade. Set forth are the goals and plans with which the Project intends to accomplish this and the progress that was made during the quarter.

Source record↗

Some characteristics of low-cost silicon sheet

The paper discusses structural defects in low-cost silicon sheets and their effect on the electronic properties related to solar cell performance. Experimental data are presented on the influence of grain boundaries on minority carrier diffusion length, impurity defect interaction, and variable surface recombination velocity. An analytical model of the effect of grain boundaries on solar cell performance is constructed based on these results.

Koliwad, K. M.↗

Low-cost composite blades for the Mod-0A wind turbines

Low cost approaches to the design and fabrication of blades for a two-bladed 200 kW wind turbine were identified and the applicability of the techniques to larger and smaller blades was assessed. Blade tooling was designed and fabricated. Two complete blades and a partial blade for tool tryout were built. The patented TFT process was used to wind the entire blade. This process allows rapid winding of an axially oriented composite onto a tapered mandrel, with tapered wall thickness. The blade consists of a TFT glass-epoxy airfoil structure filament wound onto a steel root end fitting. The fitting is, in turn, bolted to a conical steel adapter section to provide for mounting attachment to the hub. Structural analysis, blade properties, and cost and weight analysis are described.

Weingart, O.↗

Low-cost optical data acquisition system for blade vibration measurement

A low cost optical data acquisition system was designed to measure deflection of vibrating rotor blade tips. The basic principle of the new design is to record raw data, which is a set of blade arrival times, in memory and to perform all processing by software following a run. This approach yields a simple and inexpensive system with the least possible hardware. Functional elements of the system were breadboarded and operated satisfactorily during rotor simulations on the bench, and during a data collection run with a two-bladed rotor in the Lewis Research Center Spin Rig. Software was written to demonstrate the sorting and processing of data stored in the system control computer, after retrieval from the data acquisition system. The demonstration produced an accurate graphical display of deflection versus time.

Posta, Stephen J.↗

Investigation of low cost material processes for liquid rocket engines

The development of low cost material processes is essential to the achievement of economical liquid rocket propulsion systems in the next century. This paper will present the results of the evaluation of some promising material processes including powder metallurgy, vacuum plasma spray, metal spray forming, and bulge forming. The physical and mechanical test results from the samples and subscale hardware fabricated from high strength copper alloys and superalloys will be discussed.

Nguyentat, Thinh↗

Recommending Low-Cost Compact Space Environment and Space Weather Effects Sensor Suites for NASA Missions

As miniaturized spacecraft (e.g., cubesats and smallsats) and instrumentation become an increasingly indispensable part of space exploration and scientific investigations, it is important to understand their potential susceptibility to space weather impacts resulting from the sometimes volatile space environment. There are a multitude of complexities involved in how space environment interacts with different space hardware/electronics. Measurements of such impacts, however, have been lacking. Therefore, we recommend developing and/or procuring low-cost, low-power consumption, and compact sensor suites (mainly for space weather and impact purposes) and flying them on all future NASA (and, more generally, U.S) missions in order to measure and quantify space weather impacts, in addition to the main instrumentation.

Yihua Zheng↗

Robust Low Cost Liquid Rocket Combustion Chamber by Advanced Vacuum Plasma Process

Next-generation, regeneratively cooled rocket engines will require materials that can withstand high temperatures while retaining high thermal conductivity. Fabrication techniques must be cost efficient so that engine components can be manufactured within the constraints of shrinking budgets. Three technologies have been combined to produce an advanced liquid rocket engine combustion chamber at NASA-Marshall Space Flight Center (MSFC) using relatively low-cost, vacuum-plasma-spray (VPS) techniques. Copper alloy NARloy-Z was replaced with a new high performance Cu-8Cr-4Nb alloy developed by NASA-Glenn Research Center (GRC), which possesses excellent high-temperature strength, creep resistance, and low cycle fatigue behavior combined with exceptional thermal stability. Functional gradient technology, developed building composite cartridges for space furnaces was incorporated to add oxidation resistant and thermal barrier coatings as an integral part of the hot wall of the liner during the VPS process. NiCrAlY, utilized to produce durable protective coating for the space shuttle high pressure fuel turbopump (BPFTP) turbine blades, was used as the functional gradient material coating (FGM). The FGM not only serves as a protection from oxidation or blanching, the main cause of engine failure, but also serves as a thermal barrier because of its lower thermal conductivity, reducing the temperature of the combustion liner 200 F, from 1000 F to 800 F producing longer life. The objective of this program was to develop and demonstrate the technology to fabricate high-performance, robust, inexpensive combustion chambers for advanced propulsion systems (such as Lockheed-Martin's VentureStar and NASA's Reusable Launch Vehicle, RLV) using the low-cost VPS process. VPS formed combustion chamber test articles have been formed with the FGM hot wall built in and hot fire tested, demonstrating for the first time a coating that will remain intact through the hot firing test, and with no apparent wear. Material physical properties and the hot firing tests are reviewed.

Holmes, Richard↗

Low-cost data analysis systems for processing multispectral scanner data

A research-oriented data analysis system was developed which is used for evaluating complex remote sensor systems and for development of techniques for application of remotely sensed data. Some modular hardware components were developed which may be added to one's existing facilities to establish a low-cost data analysis system for processing multispectral scanner data. Software modules which are compatible with small general purpose digital computers process and analyze remote sensor data, and convert it to information needed by users. The software modules are written in FORTRAN IV language for ease of transfer to other computer systems. The basic hardware and software system requirements are defined for some low-cost data analysis systems consisting of an image display system, a small general purpose digital computer, and an output recording device. The hardware modules consist of: a LANDSAT MSS data reformatting program; a series of spectral pattern recognition programs required to generate surface classification maps and tabular information; programs to convert computer generated maps from image space to a geographically referenced base; programs to extract data and irregularly shaped areas and to produce thematic maps of the designated areas; and programs to tabulate acreages of selected classification categories. Some off-the-shelf, inexpensive digital image display systems are described.

Whitley, S. L.↗

Robust Low Cost Aerospike/RLV Combustion Chamber by Advanced Vacuum Plasma Process

Next-generation, regeneratively cooled rocket engines will require materials that can withstand high temperatures while retaining high thermal conductivity. At the same time, fabrication techniques must be cost efficient so that engine components can be manufactured within the constraints of a shrinking NASA budget. In recent years, combustion chambers of equivalent size to the Aerospike chamber have been fabricated at NASA-Marshall Space Flight Center (MSFC) using innovative, relatively low-cost, vacuum-plasma-spray (VPS) techniques. Typically, such combustion chambers are made of the copper alloy NARloy-Z. However, current research and development conducted by NASA-Lewis Research Center (LeRC) has identified a Cu-8Cr-4Nb alloy which possesses excellent high-temperature strength, creep resistance, and low cycle fatigue behavior combined with exceptional thermal stability. In fact, researchers at NASA-LeRC have demonstrated that powder metallurgy (P/M) Cu-8Cr-4Nb exhibits better mechanical properties at 1,200 F than NARloy-Z does at 1,000 F. The objective of this program was to develop and demonstrate the technology to fabricate high-performance, robust, inexpensive combustion chambers for advanced propulsion systems (such as Lockheed-Martin's VentureStar and NASA's Reusable Launch Vehicle, RLV) using the low-cost, VPS process to deposit Cu-8Cr-4Nb with mechanical properties that match or exceed those of P/M Cu-8Cr-4Nb. In addition, oxidation resistant and thermal barrier coatings can be incorporated as an integral part of the hot wall of the liner during the VPS process. Tensile properties of Cu-8Cr-4Nb material produced by VPS are reviewed and compared to material produced previously by extrusion. VPS formed combustion chamber liners have also been prepared and will be reported on following scheduled hot firing tests at NASA-Lewis.

Holmes, Richard↗

A Low-Cost Clustered Archive Approach for Storing Remote Sensing Data

As part of NASA's Earth Observing System (EOS) Data and Information System (EOSDIS), the Moderate Resolution Imaging Spectrometer (MODIS) Data Processing System (MODAPS) is now processing data from two instruments on the EOS flag ship spacecraft Terra and Aqua. Between the two, MODAPS is generating over 1 Terrabyte of data per day and has surpassed 3 Petabytes of total data. The bulk of the data is stored near-line in StorageTek Powerhorn tape jukeboxes. Accessing data that has been moved to tape involves submitting an order, scheduling the tape, and waiting for the data to become available. I am developing a low cost clustered archive that could enable storing a very large amount of data such as the MODIS data described above in an organized fashion on a cluster of commodity hardware using low cost SATA hard drives such that the files are directly available online. The system takes full advantage of Open Source software, using the GNULinux operating system, PostgreSQL relational database and the Apache HTTP Server. This poster session will depict my approach, the interface to the archive, a brief discussion of the internals of the system and some performance numbers from my prototyping. I will also describe various costs and benefits of this approach versus the traditional large tape jukebox approach currently in use in the EOSDIS.

Tilmes, Curt↗

Earth Observatory Satellite system definition study. Report 5: System design and specifications. Volume 7: Specification for EOS low cost readout station

The functional, performance, and design requirements for the Low Cost Readout Station (LCRS) which supports the Earth Observatory Satellite (EOS) data system are described. The basic LCRS consists of all hardware and software needed to acquire and track the EOS-A or EOS-B satellite and receive, record, process, and annotate the instrument data from the satellites. The LCRS also provides appropriate interfaces with the unique local user provided display and extractive processing equipment. The LCRS has the capability of acquiring image data from the EOS-A and the EOS-B satellites over a ground area defines by a 500 kilometer radius from the coordinates of the station. The LCRS is also capable of receiving and processing both, but not simultaneously, full five band Multispectral Scanner (MSS) image data and various modes of the Compacted Thematic (CTM) data.

Source record↗

Operational performance of a low cost, air mass 2 solar simulator

Modifications and improvements on a low cost air mass 2 solar simulator are discussed. The performance characteristics of total irradiance, uniformity of irradiance, spectral distribution, and beam subtense angle are presented. The simulator consists of an array of tungsten halogen lamps hexagonally spaced in a plane. A corresponding array of plastic Fresnel lenses shapes the output beam such that the simulator irradiates a 1.2 m by 1.2 m area with uniform collimated irradiance. Details are given concerning individual lamp output measurements and placement of the lamps. Originally, only the direct component of solar irradiance was simulated. Since the diffuse component may affect the performance of some collectors, the capability to simulate it is being added. An approach to this diffuse addition is discussed.

Yass, K.↗

Low cost silicon solar cell array

The technological options available for producing low cost silicon solar cell arrays were examined. A project value of approximately $250/sq m and $2/watt is projected, based on mass production capacity demand. Recommendations are included for the most promising cost reduction options.

Bartels, F. T. C.↗

A low-cost photovoltaic cell process based on thick film techniques

The low-cost, easily automated processing for solar cell fabrication being developed at Spectrolab for the DOE LSA program is described. These processes include plasma-etching, spray-on diffusion sources and antireflective coating, thick film metallization, aluminum back contacts, laser scribing and ultrasonic soldering. The process sequence has been shown to produce solar cells having 15% conversion efficiency at AM1 which meet the cell fabrication budget required for the DOE 1986 cost goal of $0.70 per peak watt in 1980.

Mardesich, N.↗