Early shuttle flight to carry materials processing experiments
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Apollo-Soyuz test project. Volume 1: Astronomy, earth atmosphere and gravity field, life sciences, and materials processing
The joint U.S.-USSR experiments and the U.S. conducted unilateral experiments performed during the Apollo Soyuz Test Project are described. Scientific concepts and experiment design and operation are discussed along with scientific results of postflight analysis.
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Overview of methods for extraterrestrial materials processing
A brief survey of processing systems suitable for conversion of lunar soil fractions to refined industrial feedstocks are given. Description of a 'baseline' process using hydrochemical or metallurgical separation of compounds of major and minor elements using HF acid leaching as the initial step is presented. Rough engineering parameters including power and heat rejection requirements, potential loss of earth supplied reagents during recycling, and mass: output ratios of equipment, reagent inventory, and associated power and radiator facilities are described. Minimal practical scales for such systems and manpower requirements are discussed.
Waldron, R. D.↗
F-104 low-gravity calibration tests for materials processing in space precursory experiments
A precursory low-gravity flight experiment in an F-104 aircraft was conducted to check out the vehicle as a suitable flight test carrier for microgravity experiments. Calibration experiment verification tests in the F-104 were completed. Three flight parabolas were flown. The test data shows all the test parameters recorded by telemetry to have reasonable values. Photographic records are clear and distinct.Solidification modes were the same as those observed in other low gravity environments. The F-104 has been proven to be a useful test bed for low gravity experiments which require less than 60 seconds of low g time.
Poorman, R. M.↗
Science Requirements Working Group (SRWG) in float zone materials processing in space: A review
A summary and history of the Float Zone Working Group was presented. The functions of this working group are to: provide an informal forum of scientific investigators for the exchange of information and ideas in the approach of the solution of common problems in float zone processing, help plan the research and development necessary to place the float zone process on a firm base of scientific understanding and advanced technological development, establish the science requirements for the AFZES for Spacelab, and seek ways to maximize the advantages of the space environment in the pursuit of these goals.
Fowle, A. A.↗
Materials processing threshold report: 2. Use of low gravity for cast iron process development
Potential applications of a low gravity environment of interest to the commercial producers of cast iron were assessed to determine whether low gravity conditions offer potential opportunities to producers for improving cast iron properties and expanding the use of cast irons. The assessment is limited to the gray and nodular types of iron, however, the findings are applicable to all cast irons. The potential advantages accrued through low gravity experiments with cast irons are described.
Frankhouser, W. L.↗
Quantitative determination of zero-gravity effects on electronic materials processing germanium crystal growth with simultaneous interface demarcation experiment MA-060, section 5
The crystal growth and segregation characteristics of a melt in a directional solidification configuration under near zero g conditions were investigated. The germanium (doped with gallium) system was selected because it was extensively studied on Earth and because it lends itself to a very detailed macroscopic and microscopic characterization. An extensive study was performed of the germanium crystals grown during the Apollo-Soyuz Test Project mission. It was found that single crystal growth was achieved and that the interface demarcation functioned successfully. On the basis of the results obtained to date, there is no indication that convection driven by thermal or surface tension gradients was present in the melt. The gallium segregation, in the absence of gravity, was found to be fundamentally different in its initial and its subsequent stages from that of the ground based tests. None of the existing theoretical models for growth and segregation can account for the observed segregation behavior in the absence of gravity.
Gatos, H. C.↗
Materials processing in Space/Spacelab. FES/VCGS payload critical design review
A 25 mW He-Ne laser holographic recorder for recording the solution growth of triglycine sulfate crystals under low-zero gravity conditions is described. A systems engineering and design analysis, and mechanical and electrical design analyses of the equipmentation are presented. The equipment, fabricated for the Sl-3 flight on the space shuttle, was designed to take 300 holograms (two orthogonal views) on 50-235 film of each growth experiment. Specifications and capabilities for support module mechanical assemblies are lso presented.
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Materials processing in space bibliography
Literature dealing with flight experiments utilizing a low gravity environment to elucidate and control various processes or with ground based activities that provide supporting research is listed. Included are Government reports, contractor reports, conference proceedings, and journal articles. Subdivisions of the bibliography include the five categories: crystal growth; metals, alloys, and composites, fluids and transport; glasses and ceramics; and Ultrahigh Vacuum and Containerless Processing Technologies, in addition to a list of patents and a compilation of anonymously authored collections and reports and a cross reference index.
Pentecost, E.↗
Adaptive materials processing
New sensors for both arc welding and resistance spot welding processes were studied. For arc welding, the arc itself is used as the sensor. Minor changes in both composition and geometry of the plasma result in fluctuations in the arc voltage. While the process as currently employed is an off-line system, development of an on-line process controller would be possible once the optimum analysis technique is developed. It has been shown that for resistance spot welding, the dynamic resistance of the weld joint can be correlated to growth of the fusion zone. It is indicated that this technique is not as useful for projection welds as for spot welds.
Eager, T. W.↗
Materials processing in space bibliography, 1983, revised
Flight experiments utilizing a low gravity environment to elucidate and control various processes, or ground based activities that provide supporting research are compiled. Six major categories: crystal growth; solidification of metals, alloys, and composites; fluids, transports, and chemical processes; glasses and ceramics; ultrahigh vacuum and containerless processing technologies; and combustion are included. A list of patents and appendices providing a compilation of anonymously authored collections and reports and a cross reference index are included.
Pentecost, E.↗
Materials processing in space program tasks
Crystal growth; solidification of metals, alloys, and composites; fluids, transports, and chemical processes; and ultrahigh vacuum and containerless technologies are discussed.
Pentecost, E.↗
Materials processing in space program tasks-supplement
An overview of the program scope for managers and scientists in industry, university, and government communities is provided. An introductory description of the program, its history, strategy, and overall goals; identification of the organizational structures and people involved; and a description of each research task, together with a list of recent publications are included. The tasks are grouped into six categories: crystal growth; solidification of metals, alloys, and composites; fluids, transports, and chemical processes; and ultrahigh vacuum and containerless processing technologies; combustion experiments; and experimental technology.
Pentecost, E.↗
Potential means of support for materials processing in space. A history of government support for new technology
Development of a given technology for national defense and large systems developments when the task is too large or risky for entrepreneurs, yet is clearly in the best interest of the nation are discussed. Advanced research to identify areas of interest was completed. Examples of commercial opportunities are the McDonnell-Douglas Corporation purification process for pharmaceutical products and the Microgravity Research Associates process for growing gallium arsenide crystals in space.
Mckannan, E. C.↗
Commercialization of opportunities for materials processing in low gravity
Business infrastructure required to achieve commercial MPS, incentives and disincentives for MPS, NASA/industry working agreements, small business innovation, NASA/industry agreements, joint venture agreements, and commercial spinoffs are addressed.
Brown, W. S.↗
Scientific results from the materials processing in space program
Scientific experiments conducted in a low-gravity environment make it possible to study effects, such as surface tension-driven flows, which are often masked by buoyancy-driven flows. A summary is provided of several early experiments which demonstrate that unwanted convective flows can be effectively suppressed in experiments conducted in orbiting spacecraft. Possible applications of low-G processing are discussed, taking into account Bridgman growth of solid solution alloy-type semiconductors, Bridgman growth of eutectic systems, and float-zone crystal growth. The control of macrosegregation and phase separation in castings is considered, giving attention also to containerless melting and solidification. A description of experiment facilities and opportunities is provided.
Naumann, R.↗
The growth of materials processing in space - A history of government support for new technology
Development of a given technology for national defense and large systems developments when the task is too large or risky for entrepreneurs, yet is clearly in the best interest of the nation are discussed. Advanced research to identify areas of interest was completed. Examples of commercial opportunities are the McDonnell-Douglas Corporation purification process for pharmaceutical products and the Microgravity Research Associates process for growing gallium arsenide crystals in space.
Mckannan, E. C.↗
Task description for the 1983 catalog of tasks for the materials processing in space program
Ground based research necessary to establish all of the optimum experimental conditions required to accomplish the best possible electrophoretic separation of human kidney cell fractions which produce urokinase, gravulocyte stimulating factor, or erythropoietin was carried out. This overall effort includes: (1) development of optimum buffer systems, (2) viability tests, (3) ground based research on electrophoretic mobilities, (4) development of standard cells, standard cell culture methods, and standard urokinase assay procedures, (5) acquisition of the ground control data to be compared with results using cells returned from the electrophoretic separations carried out in microgravity, and (6) ground based research on the electrophoretic mobilities of suspended pituitary cells.
Pentecost, E.↗