Evaluation of a quartz - Fiberfrax heat shield at high radiative heating rates
Quartz-Fiberfrax heat shield tests for Thor booster at high radiative heating rates, noting optimum material performance dependence on loose stitching
Corea, V. A.↗
SEARCH · Search NASA
Results for “stitching”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
Preparation for foam composites
Methods were developed for the fabrication of fire resistant panels utilizing polybenzimidazole (PBI) and Kerimid 601 resins along with glass, quartz, and Kevlar reinforcements. Stitched truss structure, both unfilled and filled with PBI foam, were successfully fabricated and tested. Second generation structures were then selected, fabricated, and tested, with a PBI/glass skin/PBI foam sandwich structure emerging as the optimum panel concept. Mechanical properties, smoke generation, and fire resistance were determined for the candidate panels.
Maximovich, M. G.↗
The NASA Ames integral aircraft passenger seat concept - A human engineering approach
A new NASA Ames concept for an aircraft passenger seat has been under research and development since 1968. It includes many human-factor features that will provide protection to the passenger from vibration, jostle, and high impact. It is comfortable and safer than any of the seats presently in use. An in-depth design, fabrication, and impact analysis was conducted in order to design a seat that will maximize passenger protection in high g impacts (20 g horizontal -Gx, 36 g vertical +Gz, 16 g lateral Gy). The method for absorbing impact energy was accomplished with a combination of stretching stainless steel cables, thread breaking of stitches, hydraulic mechanism and the special Temper Form cushions. The restraint system for the seat consisted of a lap belt and shoulder harness inertia reel combination.
Kubokawa, C. C.↗
Welding multiple plies with an electron beam
Method for electron-beam welding of multi-ply metal sheets eliminates ply separation and minimizes porosity. Method was developed for assembling bellows made of four plies of iron/nickel alloy sheets. Method consists of making successive stitch welds with electron beam until weld seam is completely filled in and all plies have been penetrated.
Kiluk, F. J.↗
Research study: Thermal curtain permeability and thermal response test for SRB reentry
Nine inch diameter samples of the material which will provide thermal and acoustic protection between the nozzle and outer skirt on the space shuttle solid rocket boosters were subjected to heating tests to determine the porosity of the material and the thermal response to a step change in heating. For the porosity measurements a steady state flow of air at 70 F, 500 F, and 1000 F was passed through a sample of the curtain material and measurements of the flow rates were made at different pressure drops across the sample. For the transient measurements, a sample of the curtain material was subjected to a step change in temperature as air was passed through the sample. Measurements of the heat flow through the sample were made as a function of time after the input of the heat pulse. The sample consisted of three layers of curtain panels. Each panel was made of combinations of quartz and fiberglass cloth between which a fiberfrax filler material had been stitched. The hardware design and test procedures were described. Data are provided in engineering units for the flow conditions and and temperatures at which measurements were conducted.
Fuller, C. E.↗
Beam builder for space fabrication
Construction of a beam builder for producing triangular truss aluminum beams for use on large space structures is described. The machine will fabricate 0.04 cm thick 2024-T3 aluminum alloy into beams weighing 1.265 kg-m with side braces spot-welded to end caps to fabricate a triangular truss configuration up to 305 m long. The design characteristics, the electrical subsystems, the power requirements of the spot welding equipment, and the computer system for coordinating the motion of the Yoder rolling mills for forming caps from aluminum coils are described. Spot welding was compared with ultrasonic welding, stapling, wire stitching, riveting, grommets, stamp-lok, and pierce and fold joining methods with respect to ease of operation, safety, practicality, and ease of energy consumption. The beam builder will be evaluated to identify design requirements which can be utilized for the space flight version of its concept.
Ehl, J. H.↗
Wind-Resistant Filler for Tile Gaps
Filler developed for gaps between insulating tiles on Space Shuttle finds application in industries that use tiles for thermal or environmental protection. Filler consists of tight-fitting ceramic tubes and fibrous alumina. Combination resists high wind loads while providing requisite heat protection. Quartz-thread stitching holds envelope together.
Bellavia, J.↗
AN-A46: LANDSAT scene-to-scene registration assessment
LANDSAT-4 MSS data and TM data for the 16 September 1982 scene were received. MSS data were reformatted and scene to scene registration, with previous MSS data is nearing completion. LANDSAT-2 to LANDSAT-2 MSS registration was completed. The results obtained serve as a baseline against which to compare the registrations containing LANDSAT-4 MSS. The TM data set as originally processed for the Orleans area had excessive yaw which exaggerated the forward/reverse scan pixal alignment, GSFC software was subsequently modified to minimize the problem. A detector stitching problem most pronounced in bodies of water was noted for TM channel 3 (0.63 micrometer to 0.69 micrometer).
Anderson, J. E.↗
High temperature performance of flexible thermal protection materials
Aero convective tests of several flexible thermal protection system (FTPS) concepts were conducted in the NASA Ames Research Center 20 MW arcjet aero heating wind tunnel. The concepts consisted of quilted insulation blankets with nextel AB312 felt insulation stitched between cover cloths with AB312 thread. The cover cloths were commercially available nextel AB312 and nicalon fabrics. The specimens were subjected to convective heat fluxes ranging from 7 to 35 Btu/per sq ft per sec at stagnation pressures of .005 to .02 atm. Specimens were tested both with and without transpiration cooling. Results indicated that both the nextel and nicalon fabrics offer the potential for higher temperature applications than current FTPS, and nicalon appears to be capable of withstanding temperatures well above 2500 degrees F with minimal degradation.
Savage, R. T.↗
Heavy-Duty Rescue Straps For Coveralls
New type of strap on coveralls helps rescuers lift victims of industrial accidents. Made of heavy twill. New material, 1 in. wide and has breaking strength of 600 lb, sewn to coveralls with polyester thread in box "X" stitching. Reinforcing nylon webbing, 1 3/4 in. wide sewn with strap at attachment points.
Waddell, Henry M.↗
Effects Of Twist On Ceramic Threads
Report describes study of effects of yarn twist and other manufacturing parameters on strength of ceramic sewing threads. Three types of thread considered; silica, aluminoborosilicate (ABS) with 14 percent boria, and ABS with 2 percent boria. For silica thread, best twist found 300 turns per meter. Produced highest break strength at temperatures up to about 540 degree C. Overall strengths of both ABS threads higher than silica thread. Threads used to stitch insulating blankets for reusable spacraft; must resist high temperatures and high aerodynamic loads of reentry into atmosphere of Earth.
Sawko, Paul M.↗
On-line in-situ control of the resin transfer molding process
Resin transfer molding of three-dimensionally stitched fabrics promises to be a cost effective process for obtaining composite parts of exceptional strength. The technique eliminates many problems involving prepreg preparation, storage and layup. It replaces, on the other hand, the single step cure process with a two-stage impregnation and cure process. Of particular importance therefore is selecting and controlling the viscosity during impregnation and cure. The use of in-situ frequency-dependent electromagnetic sensors and the Loos-Springer model for selecting and controllng the processing properties of the resin transfer molding resin during impregnation and cure are discussed.
Kranbuehl, D.↗
Silicon Carbide Threads For High-Temperature Service
New thread material outperforms silica. Sewing threads containing silicon carbide (SiC) yarn withstand temperatures of more than 1,100 degrees C. Intended for use in stitching thermally insulating blankets.
Sawko, Paul M.↗
Advanced technology satellite demodulator development
Ford Aerospace has developed a proof-of-concept satellite 8 phase shift keying (PSK) modulation and coding system operating in the Time Division Multiple Access (TDMA) mode at a data range of 200 Mbps using rate 5/6 forward error correction coding. The 80 Msps 8 PSK modem was developed in a mostly digital form and is amenable to an ASIC realization in the next phase of development. The codec was developed as a paper design only. The power efficiency goal was to be within 2 dB of theoretical at a bit error rate (BER) of 5x10(exp 7) while the measured implementation loss was 4.5 dB. The bandwidth efficiency goal was 2 bits/sec/Hz while the realized bandwidth efficiency was 1.8 bits/sec/Hz. The burst format used a preamble of only 40 8 PSK symbol times including 32 symbols of all zeros and an eight symbol unique word. The modem and associated special test equipment (STE) were fabricated mostly on a specially designed stitch-weld board although a few of the highest rate circuits were built on printed circuit cards. All the digital circuits were ECL to support the clock rates of from 80 MHz to 360 MHz. The transmitter and receiver matched filters were square-root Nyquist bandpass filters realized at the 3.37 GHz i.f. The modem operated as a coherent system although no analog phase locked (PLL) loop was employed. Within the budgetary constraints of the program, the approach to the demodulator has been proven and is eligible to proceed to the next phase of development of a satellite demodulator engineering model. This would entail the development of an ASIC version of the digital portion of the demodulator, and MMIC version of the quadrature detector, and SAW Nyquist filters to realize the bandwidth efficiency.
Ames, Stephen A.↗
Blast-Absorbing Bag
Proposed expandable bag contains debris from explosion. Permanently surrounds vessel or devices prone to explosive disintegration or slipped around small bomb. Finned cells shaped like outward-opening cups. Cells built up from overlapped sheets of fabric and stitched together to form expandable polyhedral bag. Cells pentagonal, triangular or square.
Kahn, Jon B.↗
Polymer infiltration studies
The preparation is reported of carbon fiber composites using advanced polymer resins. Current and ongoing research activities include: powder towpreg process; weaving, braiding and stitching dry powder prepreg; advanced tow placement; and customized ATP towpreg. The goal of these studies is to produce advanced composite materials for automated part fabrication using textile and robotics technology in the manufacture of subsonic and supersonic aircraft.
Marchello, Joseph M.↗
Survivability characteristics of composite compression structure
Test and evaluation was performed to determine the compression residual capability of graphite reinforced composite panels following perforation by high-velocity fragments representative of combat threats. Assessments were made of the size of the ballistic damage, the effect of applied compression load at impact, damage growth during cyclic loading and residual static strength. Several fiber/matrix systems were investigated including high-strain fibers, tough epoxies, and APC-2 thermoplastic. Additionally, several laminate configurations were evaluated including hard and soft laminates and the incorporation of buffer strips and stitching for improved damage resistance of tolerance. Both panels (12 x 20-inches) and full scale box-beam components were tested to assure scalability of results. The evaluation generally showed small differences in the responses of the material systems tested. The soft laminate configurations with concentrated reinforcement exhibited the highest residual strength. Ballistic damage did not grow or increase in severity as a result of cyclic loading, and the effects of applied load at impact were not significant under the conditions tested.
Avery, John G.↗
Mechanical response of composite materials with through-the-thickness reinforcement
An experimental investigation was conducted to identify the key geometrical parameters and quantify their influence on the mechanical response of through-the-thickness (TTT) reinforced composite materials. Composite laminates with TTT reinforcement fibers were fabricated using different TTT reinforcement materials and reinforcement methods and laminates were also fabricated of similar construction but without TTT reinforcement fibers. Coupon specimens were machined from these laminates and were destructively tested. TTT reinforcement yarns enhance damage tolerance and improve interlaminar strength. Thick-layer composites with TTT reinforcement yarns have equal or superior mechanical properties to thin-layer composites without TTT reinforcement yarns. A significant potential exists for fabrication cost reduction by using thick-layer composites with TTT reinforcement yarns. Removal of the surface loop of the TTT reinforcement improves compression strength. Stitching provides somewhat higher mechanical properties than integral weaving.
Farley, Gary L.↗