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At least 235 records · Page 13

Evaluation of Superplastic Forming and Weld-brazing for Fabrication of Titanium Compression Panels

The two titanium processing procedures, superplastic forming and weld brazing, are successfully combined to fabricate titanium skin stiffened structural panels. Stiffeners with complex shapes are superplastically formed using simple tooling. These stiffeners are formed to the desired configuration and required no additional sizing or shaping following removal from the mold. The weld brazing process by which the stiffeners are attached to the skins utilize spot welds to maintain alignment and no additional tooling is required for brazing. The superplastic formed/weld brazed panels having complex shaped stiffeners develop up to 60 percent higher buckling strengths than panels with conventional shaped stiffeners. The superplastic forming/weld brazing process is successfully scaled up to fabricate full size panels having multiple stiffeners. The superplastic forming/weld brazing process is also successfully refined to show its potential for fabricating multiple stiffener compression panels employing unique stiffener configurations for improved structural efficiency.

Royster, D. M.↗

Absorption and fluorescence of alexandrite and of titanium in sapphire and glass

The fluorescence and absorption data for titanium in crystalline sapphire and titanium doped into two silicate and one phosphate glass structures are analyzed. It is observed that the Ti-doped silicate glass sample exhibits no absorption related to the Ti(III) ion, the Ti-doped phosphate glass is deep blue, the absorption line width of the glass samples are a factor of two larger than that of sapphire, and the absorption peak for the Ti in the glass shifted about 100 nm to the red from the Ti:sapphire absorption peak. This shift reveals that the Ti(III) ion is sensitive to the crystalline environment and not to the glass environment. The photoluminescence spectra for Ti-doped sapphire and alexandrite are compared. It is detected that the Ti:sapphire exhibits a broader spectrum than that for alexandrite with a peak at 750 nm. The three zero phonon transitions of Ti:Al2O3 at liquid nitrogen temperatures are studied.

Byvik, C. E.↗

Material characterization of superplastically formed titanium (Ti-6Al-2Sn-4Zr-2Mo) sheet

The aerospace industry has focused considerable interest on the near-alpha titanium alloy Ti-6Al-2Sn-4Zr-2Mo (Ti-6242) because of both its high-temperature properties and its superplastic forming (SPF) capabilities. This paper describes current research to characterize selected mechanical properties of Ti-6242 sheet in the SPF-strained condition, both with and without heat treatment, and compares the results with those obtained on as-received material. Tensile and creep tests were conducted, and metallographic analysis was performed to show the effect of 100 to 700 percent SPF strain on titanium properties. Analysis shows that as a result of SPF processing, both tensile and yield strengths, as well as elongation, are moderately reduced. Creep tests at 800 F and 1000 F show that the SPF processed material displays superior creep resistance compared with the as-received material. A post-SPF duplex-anneal heat treatment had no beneficial effect on tensile and creep properties.

Ossa, William A.↗

Performance of a multistage depressed collector with machined titanium electrodes

The performance of a multistage depressed collector (MDC) with machined titanium electrodes was evaluated in conjunction with an 800-W, 8- to 18-GHz travelling-wave tube (TWT) and was compared with the performances of geometrically identical copper and isotropic graphite electrode MDC's operated with the same TWT. The titanium electrode MDC produced a modest (about 3 percent) improvement in the MDC and the TWT overall efficiencies as compared with the copper electrode MDC, but its performance was substantially lower than that of the isotropic graphite electrode MDC.

Ramins, Peter↗

Combustibility of titanium powders

The combustion of compact samples was studied; the mechanism of autoignition is defined. Several studies are made of the combustibility of titanium using 50 samples. The data provide a clear idea of the combustibility of titanium powders.

Popov, Ye. I.↗

Rapidly solidified titanium alloys by melt overflow

A pilot plant scale furnace was designed and constructed for casting titanium alloy strips. The furnace combines plasma arc skull melting techniques with melt overflow rapid solidification technology. A mathematical model of the melting and casting process was developed. The furnace cast strip of a suitable length and width for use with honeycomb structures. Titanium alloys Ti-6Al-4V and Ti-14Al-21 Nb were successfully cast into strips. The strips were evaluated by optical metallography, microhardness measurements, chemical analysis, and cold rolling.

Gaspar, Thomas A.↗

Investigation of the reaction kinetics between SiC fibers and selectively alloyed titanium matrix composites and determination of their mechanical properties

During high temperature exposure, an interfacial reaction occurs between SiC fiber reinforcement and titanium matrices which can be detrimental to the mechanical properties of the composite. The reaction kinetics between SCS-6 fibers and Ti-1100 were determined at 800 to 1000 C and found to be slower than those of other currently used titanium alloys (Ti-15-3, Ti-6-4). The experimentally determined reaction kinetics for Ti-1100 were extrapolated to 700 C and found to accurately predict reaction zone size after 1000 hours of exposure. Predictions of the time to consume the surface layer on the SCS-6 and SCS-9 fibers were made in an effort to estimate the time that the fiber will retain its strength in Ti-1100 during isothermal exposure at high temperatures. Using this approach, the strength of an SCS-6 fiber in Ti-1100 should be retained for over 20,000 hours at isothermal exposures less than 800 C. Strength predictions using the rule of mixtures for a unidirectional Ti-1100/SCS-6 composite are presented for short term exposures up to 700 C. Room temperature tests of an as-fabricated 20 volume percent fiber/Ti-1100 composite yielded a UTS of 226 ksi (1490 MPa) which is close to that predicted by the ROM.

Gundel, Douglas B.↗

Titanium oxide Magneli phases in four chondritic porous interplanetary dust particles

Detailed analytical electron microscope analyses of four fine-grained chondritic porous interplanetary dust particles (IDPs) reveal the presence of titanium oxide Magneli phases, Ti(n)O(2n-1) (n = 4, 5, 6), and rare Ti-metal. The association of Magneli phases, Ti-metal, and carbonaceous material in chondritic IDPs, along with the grain size distributions of Ti-metal and Magneli phases and equilibrium dissociation pressures for these oxygen-deficient Ti-oxides, support in situ solid carbon gasification in these extraterrestrial particles. The active catalyst in this process is titanium metal that may be of interstellar origin. A model is proposed that explains the higher solid carbon content of chondritic IDPs relative to bulk carbon abundances typical for carbonaceous chondrite matrices that represent another type of more metamorphosed undifferentiated solar system bodies.

Rietmeijer, E. J. M.↗

The effect of hydrogen on the fracture toughness of oxygen-strengthened titanium

Studies of oxygen-strengthened titanium alloys have indicated that while hydrogen has little effect on tensile properties, it causes a marked decrease in impact strength. It is presently established experimentally that the presence of hydrogen has essentially no effect on the fracture-toughness factor at the onset of crack propagation, in commercial-grade titanium alloys containing either low or high concentrations of oxygen. These findings are congruent with other study results on the tensile properties of these alloys, but contrast with the previously noted pronounced effect of hydrogen on impact resistance.

Wasz, M. L.↗

Diode injection - seeded, 940 nanometer (nm), titanium - sapphire laser for H2O DIAL (differential absorption lidar), measurements

Differential absorption of laser radiation by various molecular species represents both a selective and a sensitive method of measuring specific atmospheric constituents. DIAL measurements can be carried out via two different means. Both involve using two laser pulses with slightly different wavelengths (lambda), (one lambda at a strong absorption line of the molecule of interest, the other detuned into the wing of the line), and comparing the attenuation of the pulses. One approach relies on scattering of the radiation from some conveniently located topographical target. In the other technique elastic scattering from atmospheric aerosols and particulates is used to return the radiation to the lidar receiver system. This case is referred to as the differential absorption and scattering technique, and is the technique we are interested in to measure water vapor at 940 nm. The 940 nm wavelength is extremely desirable to atmospheric scientist interested in accurate DIAL measurements of H2O in the upper and lower troposphere. Simulated measurements using approximately 940 nm and 815 nm lasers at a range of altitudes and experimental conditions are shown. By offering access to larger absorption cross-sections, injected seeded, 940 nm DIAL laser transmitters would allow for more accurate water profile measurements at altitudes from 6 to 16 km than is currently possible with 730 nm and 815 nm DIAL laser transmitters. We have demonstrated the operation of an injected seeded titanium-sapphire (TS) laser operating at approximately 940 nm with an energy of more than 90 mJ per pulse. The TS laser is pumped by a commercial, 600 mJ, 532 nm, 10 Hz Nd:YAG laser. The slope efficiency of the laser using a flat 50 percent R output coupler and a 10 m end-mirror is shown. The laser was injected seeded with a CW, AlGaAs, semiconductor diode laser which had an output of 83 mW. The CW diode seed beam was introduced into the TS laser cavity through a HR end-mirror. When the diode beam is aligned to the TS resonator, it controls the TS laser output wavelength and its spectral line width with the required resolution for DIAL applications. This work supports the need for the development of 940 nm, titanium-sapphire DIAL transmitters.

Miller, George E.↗

Effect of heat treatment on the flexural properties of a titanium matrix composite

Titanium matrix composites (TMC) reinforced with carbon fibers are widely used in the aerospace industry due to their light weight, high strength and modulus and the retention of their strength and modulus at elevated temperatures. Liquid infiltration, a low cost technique for making TMCs, has been little used due to the extent of the reaction between titanium and carbon during fabrication. Rapid infrared processing (RIP) has been developed as a technique for reducing interfacial reaction during composite fabrication. The strength and modulus of composites produced using RIP were higher than or comparable to those for other composites. This paper examines the effect of heat treatment on the room temperature flexural strength and modulus of TMC produced using RIP. The experiments carried out are described and results are presented. Results showed increased flexural strength of the composites upon aging at temperatures of 800 and 900 degrees C. This increased strength may be due to increased strength of the matrix.

Warrier, S. G.↗

Evolution of damage and plasticity in titanium-based, fiber-reinforced composites

The inelastic deformation mechanisms were evaluated for a model titanium-based, fiber-reinforced composite: a beta titanium alloy (Ti-15V-3Al-3Cr-3Sn) reinforced with SiC (SCS-6) fibers. The primary emphasis of this article is to illustrate the sequence in which damage and plasticity evolved for this system. The mechanical responses and the results of detailed microstructural evaluations for the 0(8), 90(8), and +/- 45(2s) line oriented laminates are provided. It is shown that the characteristics of the reaction zone around the fiber play a very important role in the way damage and plasticity evolve, particularly in the microyield regime of deformation, and must be included in any realistic constitutive model. Fiber-matrix debonding was a major damage mode for the off-axis systems. The tension test results are also compared with the predictions of a few constitutive models.

Majumdar, B. S.↗

Chemical vapor deposition coatings for oxidation protection of titanium alloys

Results of an experimental investigation of the oxidation protection afforded to Ti-14Al-21Nb and Ti-14Al-23Nb-2V titanium aluminides and Ti-17Mo-3Al-3Nb titanium alloy by aluminum-boron-silicon and boron-silicon coatings are presented. These coatings are applied by a combination of physical vapor deposition (PVD) and chemical vapor deposition (CVD) processes. The former is for the application of aluminum, and the latter is for codeposition of boron and silicon. Coating thickness is in the range of 2 to 7 microns, and coating weights are 0.6 to 2.0 mg/sq cm. Oxidation testing was performed in air at temperatures to 1255 K in both static and hypersonic flow environments. The degree of oxidation protection provided by the coatings is determined from weight change measurements made during the testing and post test compositional analyses. Temperature-dependent total normal emittance data are also presented for four coating/substrate combinations. Both types of coatings provided excellent oxidation protection for the exposure conditions of this investigation. Total normal emittances were greater than 0.80 in all cases.

Cunnington, G. R.↗

Hydrogen partitioning and transport in titanium aluminides

This report gives the final summary of the research work perfomed from March 1, 1990 to August 28, 1993. Brief descriptions of the research findings are given on the surface variation of Ti-14Al-21Nb as a function of temperature under ultrahigh vacuum conditions; titanium aluminides: surface composition effects as a function of temperature; Auger electron intensity variation in oxygen-charged silver; and segregation of sulfur on a titanium surface studied by Auger electron spectroscopy. Each description details one or more of the attached corresponding figures. Published journal documents are provided as appendices to give further detail.

Han, Kwang S.↗

Preliminary evaluation of hybrid titanium composite laminates

In this study, the mechanical response of hybrid titanium composite laminates (HTCL) was evaluated at room and elevated temperatures. Also, the use of an elastic-plastic laminate analysis program for predicting the tensile response from constituent properties was verified. The improvement in mechanical properties achieved by the laminates was assessed by comparing the results of static strength and constant amplitude fatigue tests to those for monolithic titanium sheet. Two HTCL were fabricated with different fiber volume fractions, resin layer thicknesses, and resins. One panel was thicker and was more poorly bonded in comparison to other. Consequently, the former had a lower tensile strength, while fewer cracks grew in this panel and at a slower rate. Both panels showed an improvement in fatigue life of almost two orders of magnitude. The model predictions were also in good agreement with the experimental results for both HTCL panels.

Miller, J. L.↗

ASTM and VAMAS activities in titanium matrix composites test methods development

Titanium matrix composites (TMC's) are being considered for a number of aerospace applications ranging from high performance engine components to airframe structures in areas that require high stiffness to weight ratios at temperatures up to 400 C. TMC's exhibit unique mechanical behavior due to fiber-matrix interface failures, matrix cracks bridged by fibers, thermo-viscoplastic behavior of the matrix at elevated temperatures, and the development of significant thermal residual stresses in the composite due to fabrication. Standard testing methodology must be developed to reflect the uniqueness of this type of material systems. The purpose of this paper is to review the current activities in ASTM and Versailles Project on Advanced Materials and Standards (VAMAS) that are directed toward the development of standard test methodology for titanium matrix composites.

Johnson, W. S.↗

The tribology of PS212 coatings and PM212 composites for the lubrication of titanium 6Al-4V components of a Stirling engine space power system

The Stirling space power machine incorporates a linear alternator to generate electrical power. The alternator is a reciprocating device that is driven by a solar or nuclear-powered Stirling engine. The power piston and cylinder are made of titanium 6Al-4V (Ti6-4) alloy, and are designed to be lubricated by a hydrodynamically-generated gas film. Rubbing occurs during starts and stops and there is the possibility of an occasional high speed rub. Since titanium is known to have a severe galling tendency in sliding contacts, a 'back-up', self-lubricating coating on the cylinder and/or the piston is needed. This report describes the results of a research program to study the lubrication of Ti6-4 with the following chromium carbide based materials: plasma-sprayed PS212 coatings and sintered PM212 counterfaces. Program objectives are to achieve adherent coatings on Ti6-4 and to measure the friction and wear characteristics of the following sliding combinations under conditions simulative of the Stirling-driven space power linear alternator: Ti6-4/Ti6-4 baseline, Ti6-4/PS212-coated Ti6-4, and PS212-coated Ti6-4/PM212.

Sliney, Harold E.↗