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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14

Viscosity and thermal fields associated with strongly chaotic non-Newtonian thermal convection

The thermomechanical structure is investigated in strongly chaotic non-Newtonian thermal convection for both base-heated and internally-heated systems. Temperature can build up in stagnant regions and a non-Newtonian mantle can tolerate less internal heating. Viscosity fields of the strongly chaotic regime show a granular structure. The horizontal spectra of viscosity fluctuations obey a power-law and yield a fractal dimension of 1.6 to 1.8 for the isoviscosity lines, providing evidence for 2D turbulence. Long-wavelength viscosity variations are smoothed out by the turbulent non-Newtonian flows.

Malevsky, A. V.↗

Design considerations for space radiators based on the liquid sheet (LSR) concept

This study is directed at performing a comparative examination of LSR characteristics as they affect the basic design of low earth orbit solar dynamic conversion systems. The power systems considered were based on the closed Brayton (CBC) and the free piston Stirling (FPS) cycles, each with a power output of 2 kWe and using previously tested silicone oil (Dow-Corning Me2) as the radiator working fluid. Conclusions indicate that, due to its ability for direct cold end cooling, an LSR based heat rejection subsystem is far more compatible with a Stirling space power system than with a CBC, which requires LSR coupling by means of an intermediate gas/liquid heat exchanger and adjustment of cycle operating conditions.

Juhasz, Albert J.↗

Results of a zonally truncated three-dimensional model of the Venus middle atmosphere

Although the equatorial rotational speed of the solid surface of Venus is only 4 m s(exp-1), the atmospheric rotational speed reaches a maximum of approximately 100 m s(exp-1) near the equatorial cloud top level (65 to 70 km). This phenomenon, known as superrotation, is the central dynamical problem of the Venus atmosphere. We report here the results of numerical simulations aimed at clarifying the mechanism for maintaining the equatorial cloud top rotation. Maintenance of an equatorial rotational speed maximum above the surface requires waves or eddies that systematically transport angular momentum against its zonal mean gradient. The zonally symmetric Hadley circulation is driven thermally and acts to reduce the rotational speed at the equatorial cloud top level; thus wave or eddy transport must counter this tendency as well as friction. Planetary waves arising from horizontal shear instability of the zonal flow (barotropic instability) could maintain the equatorial rotation by transporting angular momentum horizontally from midlatitudes toward the equator. Alternatively, vertically propagating waves could provide the required momentum source. The relative motion between the rotating atmosphere and the pattern of solar heating, which as a maximum where solar radiation is absorbed near the cloud tops, drives diurnal and semidiurnal thermal tides that propagate vertically away from the cloud top level. The effect of this wave propagation is to transport momentum toward the cloud top level at low latitudes and accelerate the mean zonal flow there. We employ a semispectral primitive equation model with a zonal mean flow and zonal wavenumbers 1 and 2. These waves correspond to the diurnal and semidiurnal tides, but they can also be excited by barotropic or baroclinic instability. Waves of higher wavenumbers and interactions between the waves are neglected. Symmetry about the equator is assumed, so the model applies to one hemisphere and covers the altitude range 30 to 110 km. Horizontal resolution is 1.5 deg latitude, and vertical resolution is 1.5 km. Solar and thermal infrared heating, based on Venus observations and calculations drive the model flow. Dissipation is accomplished mainly by Rayleigh friction, chosen to produce strong dissipation above 85 km in order to absorb upward propagating waves and limit extreme flow velocities there, yet to give very weak Rayleigh friction below 70 km; results in the cloud layer do not appear to be sensitive to the Rayleigh friction. The model also has weak vertical diffusion, and very weak horizontal diffusion, which has a smoothing effect on the flow only at the two grid points nearest the pole.

Newman, M.↗

An Assessment of the Axial and Radial Dilation of a DPIMS Tantalum Cartridge for Space Shuttle Flight Experiments

Ground-based heat treatment tests are planned on an argon gas-filled tantalum cartridge developed as pan of a Diffusion Processes in Molten Semiconductors (DPIMS) experiment conducted on NASA's Space Shuttle. The possibility that the cartridge may creep during testing and touch the furnace walls is of real concern in this program. The present paper discusses the results of calculations performed to evaluate this possibility. Deformation mechanism maps were constructed using literature data in order to identify the creep mechanism dominant under the appropriate stresses and temperatures corresponding to the test conditions. These results showed that power-law creep was dominant when the grain size of the material exceeded 55 gm but Coble creep was the important mechanism below this value of grain size. Finite element analysis was used to analyze the heat treatment tWs assuming a furnace run away condition (which is a worst case scenario) using the appropriate creep parameters corresponding to grain sizes of 1 and 100 gm. Calculations were also conducted to simulate the effect of an initial 3 tilt of the cartridge assembly, the maximum possible tilt angle. The von Mises stress and su-ain distributions were calculated assuming that the cartridge was fixed at one end as it was heated from ambient temperature to 1823 K in 1.42 h, maintained at 1823 K for 9.5 h and then further heated to an over temperature condition of 2028 K in 0.3 h. The inelastic axial and radial displacements of the cartridge walls were evaluated by resolving the von Mises strain along the corresponding directions. These calculations reveal that the maximum axial and radial displacements are expected to be about 2.9 and 0.25 mm, respectively, for both fine and coarse-grained materials at 2028 K. It was determined that these displacements occur during heat-up to temperature and creep of the cartridge is likely to be relatively insignificant irrespective of grain size. Furthermore, with a 3' tilt of the cartridge, the deflection is increased by only 0.39 gm which is negligible. Since the gap between the furnace heating elements and the cartridge is about 7.5 mm and less than the maximum radial dilation of 0.25 mm at 2028 K, it is concluded that the cartridge is unlikely to touch the furnace walls during the experiments.

Raj, S.V.↗

X-38 Experimental Aeroheating at Mach 10

This report provides an update of the hypersonic aerothermodynamic wind tunnel test program conducted at the NASA Langley Research Center in support of the X-38 program. Global surface heat transfer distributions were measured on 0.0177 and 0.0236 scale models of the proposed X-38 configuration at Mach 10 in air. The parametrics that were investigated primarily include freestream unit Reynolds numbers of 0.6 to 2.2 million per foot and body flap deflections of 15, 20, and 25 deg for an angle-of-attack of 40 deg. The model-scale variance was tested to obtain laminar, transitional, and turbulent heating levels on the defected bodyflaps. In addition, a limited investigation of forced boundary layer transition through the use of discrete roughness elements was performed. Comparisons of the present experimental results to computational predictions and previous experimental data were conducted Laminar, transitional, and turbulent heating levels were observed on the deflected body flap, which compared favorably to the computational results and to the predicted heating based on the flight aerothermodynamic database.

Berry, Scott A.↗

Measurement of Microscopic Growth Rates in Float-Zone Silicon Crystals

Time dependent convective flows during crystal growth of doped semiconductors lead to fluctuations of the composition, so called dopant striations. In general, it is difficult to decide which is the main mechanism for the generation of these striations, it might be either the fluctuation of the concentration field in the melt and the extent of the solute boundary layer ahead of the solid-liquid interface or a variation of the growth velocity. Direct access to the concentration field is rather complicated to achieve, especially considering the high process temperature and the chemical activity of liquid silicon. The contribution of growth rate fluctuations to the formation of compositional fluctuations can be determined by measuring microscopic growth rates. The classical method of current pulses requires electrical feed-throughs and good electrical contacts, both are critical issues for the growth of high purity silicon crystals. Using a radiation based heating system, the heating power can be modulated very fast and effectively. We added to the normal heater power a sinusoidal off-set in the frequency range of 1 to 10 Hz, generating a narrow spaced weak rippling in the grown crystals which are superposed to the dopant striations caused by natural and by thermocapillary convection. The pulling speed was varied between 1 and 4mm/min. The microscope images of etched crystals slices have been analyzed by peak-search algorithms (measuring the spacing between each artificially induced marker) and by FFT. Performing growth experiments under a time-dependent flow regime, fluctuations of the microscopic growth velocity of Delta(v)/v(sub average) up to 50% have been measured. Damping the time-dependent convection by the use of an axial, static magnetic field of 500mT, the microscopic growth rate became constant within the resolution limit of this method. The results will be discussed using analytical methods for the calculation of microscopic growth velocity and by comparing them with measurements of temperature fluctuations in the melt during growth experiments itself.

Dold, P.↗

Flight Performance of a Functionally Gradient Material, TUFI, on Shuttle Orbiter

TUFI, Toughened Uni-Piece Fibrous Insulation, a functionally gradient material has been successfully flying on the Shuttle Orbiters in several locations on two insulation substrates over the past few years. TUFI is composed of insulation and a gradated surface treatment. The locations it has flown include the base heat shield where damage had been observed after every flight before its application. It was also applied to the to of the body flap, the bottom of the body flap and around selected windows and doors where damage had been observed in the past. A description of the types of processing used including substrates will be presented and its overall performance will be reviewed.

Leiser, Daniel B.↗

Sonic and Supersonic Jet Plumes

Study of sonic and supersonic jet plumes are relevant to understanding such phenomenon as jet-noise, plume signatures, and rocket base-heating and radiation. Jet plumes are simple to simulate and yet, have complex flow structures such as Mach disks, triple points, shear-layers, barrel shocks, shock- shear- layer interaction, etc. Experimental and computational simulation of sonic and supersonic jet plumes have been performed for under- and over-expanded, axisymmetric plume conditions. The computational simulation compare very well with the experimental observations of schlieren pictures. Experimental data such as temperature measurements with hot-wire probes are yet to be measured and will be compared with computed values. Extensive analysis of the computational simulations presents a clear picture of how the complex flow structure develops and the conditions under which self-similar flow structures evolve. From the computations, the plume structure can be further classified into many sub-groups. In the proposed paper, detail results from the experimental and computational simulations for single, axisymmetric, under- and over-expanded, sonic and supersonic plumes will be compared and the fluid dynamic aspects of flow structures will be discussed.

Venkatapathy, E.↗

Experimental and Computational Study of Sonic and Supersonic Jet Plumes

Study of sonic and supersonic jet plumes are relevant to understanding such phenomenon as jet-noise, plume signatures, and rocket base-heating and radiation. Jet plumes are simple to simulate and yet, have complex flow structures such as Mach disks, triple points, shear-layers, barrel shocks, shock-shear-layer interaction, etc. Experimental and computational simulation of sonic and supersonic jet plumes have been performed for under- and over-expanded, axisymmetric plume conditions. The computational simulation compare very well with the experimental observations of schlieren pictures. Experimental data such as temperature measurements with hot-wire probes are yet to be measured and will be compared with computed values. Extensive analysis of the computational simulations presents a clear picture of how the complex flow structure develops and the conditions under which self-similar flow structures evolve. From the computations, the plume structure can be further classified into many sub-groups. In the proposed paper, detail results from the experimental and computational simulations for single, axisymmetric, under- and over-expanded, sonic and supersonic plumes will be compared and the fluid dynamic aspects of flow structures will be discussed.

Venkatapathy, E.↗

Flight Performance of a Functionally Gradient Material, TUFI, on Shuttle Orbiter

TUFI (Toughened Uni-Piece Fibrous Insulation), a functionally gradient material has been successfully flying on the Shuttle Orbiters in several locations on two insulation substrates over the past few years. TUFI is composed of insulation and a gradated surface treatment. The locations it has flown include the base heat shield where damage had been observed after every flight before its application. It was also applied to the body flap, the bottom of the body flap and around selected windows and doors where damage had been observed in the past. A description of the types of processing used including substrates will be presented and its overall performance will be reviewed.

Leister, Daniel B.↗

Southern Ocean Seasonal Net Production from Satellite, Atmosphere, and Ocean Data Sets

A new climatology of monthly air-sea O2 flux was developed using the net air-sea heat flux as a template for spatial and temporal interpolation of sparse hydrographic data. The climatology improves upon the previous climatology of Najjar and Keeling in the Southern Hemisphere, where the heat-based approach helps to overcome limitations due to sparse data coverage. The climatology is used to make comparisons with productivity derived from CZCS images. The climatology is also used in support of an investigation of the plausible impact of recent global warming an oceanic O2 inventories.

Keeling, Ralph F.↗

Validation of Afterbody Aeroheating Predictions for Planetary Probes: Status and Future Work

A review of the relevant flight conditions and physical models for planetary probe afterbody aeroheating calculations is given. Readily available sources of afterbody flight data and published attempts to computationally simulate those flights are summarized. A current status of the application of turbulence models to afterbody flows is presented. Finally, recommendations for additional analysis and testing that would reduce our uncertainties in our ability to accurately predict base heating levels are given.

Wright, Michael J.↗

Ceramic Integration Technologies for Aerospace and Energy Systems: Technical Challenges and Opportunities

Ceramic integration technology has been recognized as an enabling technology for the implementation of advanced ceramic systems in a number of high-temperature applications in aerospace, power generation, nuclear, chemical, and electronic industries. Various ceramic integration technologies (joining, brazing, attachments, repair, etc.) play a role in fabrication and manufacturing of large and complex shaped parts of various functionalities. However, the development of robust and reliable integrated systems with optimum performance requires the understanding of many thermochemical and thermomechanical factors, particularly for high temperature applications. In this presentation, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Experimental results for bonding and integration of SiC based LDI fuel injector, high conductivity C/C composite based heat rejection system, solid oxide fuel cells system, ultra high temperature ceramics for leading edges, and ceramic composites for thermostructural applications will be presented. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be discussed.

Singh, Mrityunjay↗

Prediction of Geomagnetic Activity and Key Parameters in High-latitude Ionosphere

Prediction of geomagnetic activity and related events in the Earth's magnetosphere and ionosphere are important tasks of US Space Weather Program. Prediction reliability is dependent on the prediction method, and elements included in the prediction scheme. Two of the main elements of such prediction scheme are: an appropriate geomagnetic activity index, and an appropriate coupling function (the combination of solar wind parameters providing the best correlation between upstream solar wind data and geomagnetic activity). We have developed a new index of geomagnetic activity, the Polar Magnetic (PM) index and an improved version of solar wind coupling function. PM index is similar to the existing polar cap PC index but it shows much better correlation with upstream solar wind/IMF data and other events in the magnetosphere and ionosphere. We investigate the correlation of PM index with upstream solar wind/IMF data for 10 years (1995-2004) that include both low and high solar activity. We also have introduced a new prediction function for the predicting of cross-polar-cap voltage and Joule heating based on using both PM index and upstream solar wind/IMF data. As we show such prediction function significantly increase the reliability of prediction of these important parameters. The correlation coefficients between the actual and predicted values of these parameters are approx. 0.9 and higher.

Khazanov, George V.↗

Space-Dynamically Responding Ultrasonic Matrix System

Space-Dynamically Responding Ultrasonic Matrix System (SpaceDRUMS) comprises a suite of hardware that enables containerless processing (samples of experimental materials can be processed without ever touching a container wall). Using a collection of 20 acoustic beam emitters, SpaceDRUMS can completely suspend a baseball-sized solid or liquid sample during combustion or heat-based synthesis. Because the samples never contact the container walls, materials can be produced in microgravity with an unparalleled quality of shape and composition. The ultimate goal of the SpaceDRUMS hardware is to assist with the development of advanced materials of a commercial quantity and quality, using the space-based experiments to guide development of manufacturing processes on Earth. T

Guigne, Jacques↗

Assessment of the Use of Nanofluids in Spacecraft Active Thermal Control Systems

The addition of metallic nanoparticles to a base heat transfer fluid can dramatically increase its thermal conductivity. These nanofluids have been shown to have advantages in some heat transport systems. Their enhanced properties can allow lower system volumetric flow rates and can reduce the required pumping power. Nanofluids have been suggested for use as working fluids for spacecraft Active Thermal Control Systems (ATCSs). However, there are no studies showing the end-to-end effect of nanofluids on the design and performance of spacecraft ATCSs. In the present work, a parametric study is performed to assess the use of nanofluids in a spacecraft ATCSs. The design parameters of the current Orion capsule and the tabulated thermophysical properties of nanofluids are used to assess the possible benefits of nanofluids and how their incorporation affects the overall design of a spacecraft ATCS. The study shows that the unique system and component-level design parameters of spacecraft ATCSs render them best suited for pure working fluids. The addition of nanoparticles to typical spacecraft thermal control working fluids actually results in an increase in the system mass and required pumping power.

Ungar, Eugene K.↗

NASA's Space Launch System Program Update

Hardware and software for the world's most powerful launch vehicle for exploration is being welded, assembled, and tested today in high bays, clean rooms and test stands across the United States. NASA's Space Launch System (SLS) continued to make significant progress in 2014 with more planned for 2015, including firing tests of both main propulsion elements and the program Critical Design Review (CDR). Developed with the goals of safety, affordability, and sustainability, SLS will still deliver unmatched capability for human and robotic exploration. The initial Block 1 configuration will deliver more than 70 metric tons of payload to low Earth orbit (LEO). The evolved Block 2 design will deliver some 130 metric tons to LEO. Both designs offer enormous opportunity and flexibility for larger payloads, simplifying payload design as well as ground and on-orbit operations, shortening interplanetary transit times, and decreasing overall mission risk. Over the past year, every vehicle element has manufactured or tested hardware. An RS-25 liquid propellant engine was hotfire-tested at NASA's Stennis Space Center, Miss. for the first time since 2009 exercising and validating the new engine controller, the renovated A-1 test stand, and the test teams. Four RS-25s will power the SLS core stage. A qualification five-segment solid rocket motor incorporating several design, material, and process changes was scheduled to be test-fired in March at the prime contractor's facility in Utah. The booster also successfully completed its Critical Design Review (CDR) validating the planned design. All six major manufacturing tools for the core stage are in place at the Michoud Assembly Facility in Louisiana, and have been used to build numerous pieces of confidence, qualification, and even flight hardware, including barrel sections, domes and rings used to assemble the world's largest rocket stage. SLS Systems Engineering accomplished several key tasks including vehicle avionics software and hardware build and testing, scale model acoustic and base heating tests. Construction of the Interim Cryogenic Propulsion Stage (ICPS) began. Advanced development provided a look into the future of SLS. Shell buckling knockdown factor testing refined decades-old design margins that added thousands of pounds to rocket payloads. Adaptive manufacturing and structured light scanning development promised to cut the cost and time associated with manufacturing and testing. This paper will provide an overview of the progress made over the past year and provide a glimpse of 2015 milestones and beyond on the way to the first launch in 2018.

May, Todd↗