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At least 253 records · Page 14

Scaled Lunar Module Jet Erosion Experiments

An experimental research program was conducted on the erosion of particulate surfaces by a jet exhaust. These experiments were scaled to represent the lunar module (LM) during landing. A conical cold-gas nozzle simulating the lunar module nozzle was utilized. The investigation was conducted within a large vacuum chamber by using gravel or glass beads as a simulated soil. The effects of thrust, descent speed, nozzle terminal height, particle size on crater size, and visibility during jet erosion were determined. Results indicate that, from an erosion and visibility standpoint, the best landing mode for a lunar module type of vehicle would involve: site inspection and selection above the incipient erosion height, and a fast descent to the highest drop-in altitude that the vehicle structure could withstand. A slow and cautious descent with hovering just above the lunar surface would greatly increase crater size and impair visibility.

Experiments↗

An MDOE Investigation of Chevrons for Supersonic Jet Noise Reduction

The impact of chevron design on the noise radiated from heated, overexpanded, supersonic jets is presented. The experiments used faceted bi-conic convergent-divergent nozzles with design Mach numbers equal to 1.51 and 1.65. The purpose of the facets was to simulate divergent seals on a military style nozzle. The nozzle throat diameter was equal to 4.5 inches. Modern Design of Experiment (MDOE) techniques were used to investigate the impact of chevron penetration, length, and width on the resulting acoustic radiation. All chevron configurations used 12 chevrons to match the number of facets in the nozzle. Most chevron designs resulted in increased broadband shock noise relative to the baseline nozzle. In the peak jet noise direction, the optimum chevron design reduced peak sound pressure levels by 4 dB relative to the baseline nozzle. The penetration was the parameter having the greatest impact on radiated noise at all observation angles. While increasing chevron penetration decreased acoustic radiation in the peak jet noise direction, broadband shock noise was adversely impacted. Decreasing chevron length increased noise at most observation angles. The impact of chevron width on radiated noise depended on frequency and observation angle.

Henderson, Brenda↗

Secondary stream and excitation effects on two-dimensional nozzle plume characteristics

In order to design two-dimensional nozzle/ejector systems for future high performance aircraft, the basic engine exhaust plume velocity and temperature decay as effected by the secondary stream (ejector) and decay augmentation means must be assessed. Included in the assessment of the plume decay characteristics are the effects of nozzle aspect ratio and nozzle/ejector flow conditions. Nozzle/ejector plume decay can be enhanced by suitable excitation of the plume shear layers. Correlation of these factors are developed in a manner similar to those previously developed for conic and dual-flow nozzle plumes.

Vonglahn, Uwe H.↗

Secondary stream and excitation effects on two-dimensional nozzle plume characteristics

In order to design two-dimensional nozzle/ejector systems for future high performance aircraft, the basic engine exhaust plume velocity and temperature decay as effected by the secondary stream (ejector) and decay augmentation means must be assessed. Included in the assessment of the plume decay characteristics are the effects of nozzle aspect ratio and nozzle/ejector flow conditions. Nozzle/ejector plume decay can be enhanced by suitable excitation of the plume shear layers. Correlations of these factors are developed in a manner similar to those previously developed for conic and dual-flow nozzle plumes.

Von Glahn, Uwe H.↗

Mach 4 and Mach 8 axisymmetric nozzles for a shock tunnel

The performance of two axisymmetric nozzles which were designed to produce uniform, parallel flow with nominal Mach numbers of 4 and 8 is examined. A free-piston-driven shock tube was used to supply the nozzle with high-temperature, high-pressure test gas. The inviscid design procedure treated the nozzle expansion in two stages. Close to the nozzle throat, the nozzle wall was specified as conical and the gas flow was treated as a quasi-one-dimensional chemically-reacting flow. At the end of the conical expansion, the gas was assumed to be calorically perfect, and a contoured wall was designed (using method of characteristics) to convert the source flow into a uniform and parallel flow at the end of the nozzle. Performance was assessed by measuring Pitot pressures across the exit plane of the nozzles and, over the range of operating conditions examined, the nozzles produced satisfactory test flows. However, there were flow disturbances in the Mach 8 nozzle flow that persisted for significant times after flow initiation.

Jacobs, P. A.↗

Mach 4 and Mach 8 axisymmetric nozzles for a high-enthalpy shock tunnel

The performance of two axisymmetric nozzles which were designed to produce uniform, parallel flow with nominal Mach numbers of 4 and 8 is examined. A free-piston-driven shock tube was used to supply the nozzle with high-temperature, high-pressure test gas. The inviscid design procedure treated the nozzle expansion in two stages. Close to the nozzle throat, the nozzle wall was specified as conical and the gas flow was treated as a quasi-one-dimensional chemically-reacting flow. At the end of the conical expansion, the gas was assumed to be calorically perfect, and a contoured wall was designed (using method of characteristics) to convert the source flow into a uniform and parallel flow at the end of the nozzle. Performance was assessed by measuring Pitot pressures across the exit plane of the nozzles and, over the range of operating conditions examined, the nozzles produced satisfactory test flows. However, there were flow disturbances in the Mach 8 nozzle flow that persisted for significant times after flow initiation.

Jacobs, P. A.↗

Flight investigation of an underwing nacelle installation of three variable-flap ejector nozzles

A modified F-106B aircraft with underwing engine nacelles was flight tested to investigate airframe installation effects on ejector nozzles. Nozzle thrust coefficients, boattail drag coefficients, and boundary layer characteristics were obtained for the three nozzles. All the nozzles were geometrically similar and had 15 deg conical boattails with juncture radii of curvature equal to 0.5 maximum nozzle diameter. The effects of boattail location relative to the wing trailing edge and the ejector to primary nozzle exit diameter ratio were investigated. Shortening the length by 0.48 nozzle diameter lowered the transonic boattail drag rise Mach number from 0.97 to 0.95. Decreasing the nozzle exit diameter, which reduced the ejector to primary nozzle exit diameter ratio from 1.30 to 1.18, increased the gross thrust coefficient 4.8 percent.

Head, V. L.↗

Experimental Evaluation of Rocket Exhaust Diffusers for Altitude Simulation

An experimental investigation of exhaust diffusers has been conducted to evaluate various methods of minimizing the overall pressure ratio (from chamber to ambient pressure) required to establish and maintain full expansion of the nozzle flow (altitude simulation). Exhaust-diffuser configurations investigated were (1) cylindrical diffusers, (2) diffusers with contraction, and (3) diffusers including a right-angle turn. Cylindrical diffusers were evaluated with primary nozzles of various area ratios and types, as well as two clustered configurations; the other diffusers were evaluated with individual nozzles of constant area ratio and varied type. Air was the working fluid, except for two check points obtained with JP-4 fuel and liquid-oxygen rocket engines and cylindrical diffusers. The minimum length-diameter ratio of cylindrical diffusers was about 6 for minimum pressure-ratio requirements. With cylindrical diffusers of adequate length, the pressure-ratio requirements were primarily a function of the ratio of diffuser to nozzle-throat areas and were essentially independent of primary-nozzle type (including two clustered configurations) or area ratio. The two check points obtained with rocket engines indicated the pressure-ratio requirements at given ratios of diffuser to nozzle-throat areas were lowered, as compared with the requirements with air, as a result of the reduced ratio of specific heats. The minimum length-diameter ratio of the contraction throat of convergent-divergent diffusers was also about 6 for minimum pressure-ratio requirements. With adequate contraction-throat length, the pressure-ratio requirements of such diffusers were appreciably below those of comparable cylindrical diffusers when used with conical and cutoff-isentropic nozzles, but not when used with a bell nozzle. Minimum pressure-ratio requirements of a diffuser including a simple long-radius right-angle turn at maximum diffuser area, obtained with the center of radius of the turn a minimum of 2 diffuser diameters downstream of the nozzle exit, were not appreciably above those of a comparable optimum cylindrical diffuser. A diffuser including a long-radius right-angle turn at a contraction minimum area had somewhat lower pressure-ratio requirements than the aforementioned simple turn.

Sivo, Joseph N.↗

Liquid Transfer Cryogenic Test Facility: Initial hydrogen and nitrogen no-vent fill data

The Liquid Transfer Cryogenic Test Facility is a versatile testbed for ground-based cryogenic fluid storage, handling, and transfer experimentation. The test rig contains two well instrumented tanks, and a third interchangeable tank, designed to accommodate liquid nitrogen or liquid hydrogen testing. The internal tank volumes are approx. 18, 5, and 1.2 cu. ft. Tank pressures can be varied from 2 to 30 psia. Preliminary no vent fill tests with nitrogen and hydrogen were successfully completed with the test rig. Initial results indicate that no vent fills of nitrogen above 90 percent full are achievable using this test configuration, in a 1-g environment, and with inlet liquid temperatures as high as 143 R, and an average tank wall temperature of nearly 300 R. This inlet temperature corresponds to a saturation pressure of 19 psia for nitrogen. Hydrogen proved considerably more difficult to transfer between tanks without venting. The highest temperature conditions resulting in a fill level greater than 90 percent were with an inlet liquid temperature of 34 R, and an estimated tank wall temperature of slightly more than 100 R. Saturation pressure for hydrogen at this inlet temperature is 10 psia. All preliminary no vent fill tests were performed with a top mounted full cone nozzle for liquid injection. The nozzle produces a 120 degree conical droplet spray at a differential pressure of 10 psi. Pressure in the receiving tank was held to less than 30 psia for all tests.

Moran, Matthew E.↗

Integrated Nozzle Design for the GTX RBCC Flowpath

The development of rocket based combined cycle (RBCC) engines are highly dependent upon integrating several different modes of operation into a single system. Due to the integrated nature of the propulsion system, each operating mode relies on the same expansion system to provide thrust. A fixed geometry, altitude-compensating aft-expansion configuration is used for the GTX flowpath configuration. Initial studies on the GTX expansion designs have demonstrated the importance of a smooth, highly integrated design for propulsion system performance. Based upon the results from the initial studies, further design improvements were made to the expansion system. Nozzles designed based on both conical and streamline traced flowfields; are discussed. Results from 3-D CFD calculations on an optimized geometry are also presented. A series of cold-flow experiments are proposed to validate the CFD analysis and quantify performance of the flowpath expansions surface design. A discussion is provided of the research hardware designs and experimental test plans.

Smith, Timothy D.↗

Influence of contraction section shape and inlet flow direction on supersonic nozzle flow and performance.

Wall static pressure measurements and performance parameters are presented for axisymmetric supersonic nozzles with relatively steep convergent sections and comparatively small radius-of-curvature throats. The nozzle walls were essentially adiabatic. These results are compared with those obtained in other nozzles tested previously to appraise the influence of contraction shape on performance. Both the flow coefficient and the thrust were less than the corresponding values for one-dimensional, isentropic, plane flow for both the axial and radial inflow nozzles considered, but the specific impulse, the most important performance parameter, was found to be relatively unchanged. The thrust decrement for the axial inflow nozzles was established primarily by the shape of the contraction section, and could be estimated reasonably well from a conical sink flow consideration. The radial inflow nozzle has a potential advantage from a cooling point of view if used in a rocket engine.

Back, L. H.↗

Investigation of extendable nozzle concepts

Preliminary research and technology were performed toward the development of a transpiration cooled inflatable nozzle extension. The J-2 engine of the Saturn-Apollo launch vehicle was selected as a design application test bed to provide realistic operational parameters and a possible hot firing demonstration. The nozzle extension attached at the 27.5 to 1 area ratio of the basic J-2 nozzle exit and extended to an area ratio of 48 to 1. The final nozzle extension design as evolved during this effort utilized conically woven stainless steel airmat as the major construction material. Model and full scale nozzle extensions were fabricated and tested although an actual J-2 hot firing demonstration was not possible due to the lack of a proper altitude test opportunity.

Scott, C. N.↗

Nozzle Extension for Safety Air Gun

New nozzle-extension design overcomes problems and incorporates original commercial nozzle, retaining intrinsic safety features. Components include extension tube, length of which made to suit application; adaptor fitting, and nozzle adaptor repinned to maintain original safety features. Design moves conical airstream to end of extension to blow machine chips away from operator. Nozzle-extension modification allows safe and efficient operation of machine tools while maintaining integrity of orginial safety-air-gun design.

Zumbrun, H. N.↗

Thrust characteristics of a series of convergent-divergent exhaust nozzles at subsonic and supersonic flight speeds

An experimental investigation of a series of four convergent-divergent exhaust nozzles was conducted in the Lewis 8-by-6 foot supersonic wind tunnel at Mach numbers of 0.1, 0.6, 1.6, and 2.0 over a range of nozzle pressure ratios. The thrust characteristics of these nozzles were determined by a pressure-integration technique. From a thrust standpoint, a nozzle designed to give uniform parallel flow at the exit had no advantage over the simple geometric design with conical convergent and divergent sections. The rapid-divergent nozzles might be competitive with the more gradual-divergent nozzles since the relatively short length of these nozzles would be advantageous from a weight standpoint and might result in smaller thrust losses due to friction. The thrusts, with friction losses neglected, were predicted satisfactorily by one-dimensional theory for the nozzles with relatively gradual divergence. The thrusts of the rapid-divergent designs were several percentages below the theoretical values at the design pressure ratio or above, while at low pressure ratios there was a considerable effect of free-stream Mach number, with thrusts considerably above theoretical values at subsonic speeds and somewhat above theoretical values at supersonic speeds. This Mach numb effect appeared to be related to the variation of the model base pressure with free-stream Mach number.

Fradenburgh, Evan A↗

Inviscid Design of Hypersonic Wind Tunnel Nozzles for a Real Gas

A straightforward procedure has been developed to quickly determine an inviscid design of a hypersonic wind tunnel nozzle when the test crash is both calorically and thermally imperfect. This real gas procedure divides the nozzle into four distinct parts: subsonic, throat to conical, conical, and turning flow regions. The design process is greatly simplified by treating the imperfect gas effects only in the source flow region. This simplification can be justified for a large class of hypersonic wind tunnel nozzle design problems. The final nozzle design is obtained either by doing a classical boundary layer correction or by using this inviscid design as the starting point for a viscous design optimization based on computational fluid dynamics. An example of a real gas nozzle design is used to illustrate the method. The accuracy of the real gas design procedure is shown to compare favorably with an ideal gas design based on computed flow field solutions.

Korte, J. J.↗

Producing Refractory Microballoons

Metals, ceramics, and glasses just some of possible raw materials. Key components of equipment for new microballoon fabrication process nozzle, crucible assembly, and drop tube. Recessed, conical inner orifice aids in producing uniform, symmetrical microballoons. All-graphite crucible assembly resistant to misalinement and cracks. Drop tube ensures timely solidification of microballoons used in fluidized-bed heat exchangers; as containers for hazardous materials; catalysts in chemical and pharmaceutical processes; solid fuel for rockets; fuel containers for fusion power experiments; shock-wave dampers; and starting materials for high-strength, low-density sintered alloys and ceramics.

Lee, M. C.↗

Preliminary Air-Flow and Thrust Calibrations of Several Conical Cooling-Air Ejectors with a Primary to Secondary Temperature Ratio of 1.0: Diameter Ratios of 1.06 and 1.40 - 2

An investigation was made of the performance of nine conical cooling-air ejectors at primary jet pressure ratios from 1 to 10, secondary pressure ratios to 4.0, and a temperature ratio of unity. This phase of the investigation was limited to conical ejectors having shroud exit to primary nozzle exit diameter ratios of 1.06 and 1.40, with several spacing ratios for each. The experimental results indicated that the pumping range and amount of cooling-air flow obtained with a 1.06 diameter ratio ejector were relatively small for cooling purposes but that the maximum possible thrust loss, which occurred with no secondary flow, was only 7 percent of convergent nozzle thrust. The 1.40 diameter ratio ejector produced a large cooling air flow and showed a possible thrust loss of 29.5 percent with no cooling air flow. Thrust gains were attained with ejectors of both diameter ratios at secondary pressure ratios greater than 1.0. The limiting primary pressure ratio below which an ejector can operate at a specific secondary pressure ratio (cut-off point) may be estimated for various flight conditions from data contained herein.

Greathouse, W. K.↗