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At least 253 records · Page 14

Grain-refining heat treatments to improve cryogenic toughness of high-strength steels

The development of two high Reynolds number wind tunnels at NASA Langley Research Center which operate at cryogenic temperatures with high dynamic pressures has imposed severe requirements on materials for model construction. Existing commercial high strength steels lack sufficient toughness to permit their safe use at temperatures approaching that of liquid nitrogen (-320 F). Therefore, a program to improve the cryogenic toughness of commercial high strength steels was conducted. Significant improvement in the cryogenic toughness of commercial high strength martensitic and maraging steels was demonstrated through the use of grain refining heat treatments. Charpy impact strength at -320 F was increased by 50 to 180 percent for the various alloys without significant loss in tensile strength. The grain sizes of the 9 percent Ni-Co alloys and 200 grade maraging steels were reduced to 1/10 of the original size or smaller, with the added benefit of improved machinability. This grain refining technique should permit these alloys with ultimate strengths of 220 to 270 ksi to receive consideration for cryogenic service.

Rush, H. F.↗

An analytical study of reusable flight-weight cryogenic propellant tank designs

Thermostructural analyses of reusable flight-weight cryogenic tanks for a vertically launched space vehicle have been conducted. An analytical procedure was developed for sizing the tank structure, cryogenic insulation, and thermal protection system. Unstiffened, integrally-stiffened, and honeycomb core sandwich tank skins using aluminum or stainless steel materials were compared for their ability to meet design criteria at least weight. Cryogenic insulation systems were also evaluated, including closed-cell cryogenic foams and evacuated honeycomb core. The results indicate that a 400 F foam-insulated unstiffened-skin aluminum tank structure is the lightest structure for either LOX or LH2 tanks that meet the selected design criteria, but only two to four percent lighter than a stiffened aluminum tank.

Taylor, A. H.↗

Cryogenic wind tunnels for high Reynolds number testing

The evolution and early development of cryogenic wind tunnels is reviewed, and consideration is given to current and future research in cryogenic wind tunnel testing. Emphasis is placed on the problem of low Reynolds numbers in current cryogenic wind tunnel tests as well as flow instability, wall interference and support interference which can inhibit a reliable simulation of complex three-dimensional flows. The operating characteristics of several of the worlds low-speed and high-speed cryogenic wind tunnel testing facilities are presented in the form of several graphs and photographs.

Kilgore, R. A.↗

Initial Investigation of Cryogenic Wind Tunnel Model Filler Materials

Filler materials are used for surface flaws, instrumentation grooves, and fastener holes in wind tunnel models. More stringent surface quality requirements and the more demanding test environment encountered by cryogenic wind tunnels eliminate filler materials such as polyester resins, plaster, and waxes used on conventional wind tunnel models. To provide a material data base for cryogenic models, various filler materials are investigated. Surface quality requirements and test temperature extremes require matching of coefficients of thermal expansion or interfacing materials. Microstrain versus temperature curves are generated for several candidate filler materials for comparison with cryogenically acceptable materials. Matches have been achieved for aluminum alloys and austenitic steels. Simulated model surfaces are filled with candidate filler materials to determine finishing characteristics, adhesion and stability when subjected to cryogenic cycling. Filler material systems are identified which meet requirements for usage with aluminum model components.

Firth, G. C.↗

Introduction to cryogenic wind tunnels

The background to the evolution of the cryogenic wind tunnel is outlined, with particular reference to the late 60's/early 70's when efforts were begun to re-equip with larger wind tunnels. The problems of providing full scale Reynolds numbers in transonic testing were proving particularly intractible, when the notion of satisfying the needs with the cryogenic tunnel was proposed, and then adopted. The principles and advantages of the cryogenic tunnel are outlined, along with guidance on the coolant needs when this is liquid nitrogen, and with a note on energy recovery. Operational features of the tunnels are introduced with reference to a small low speed tunnel. Finally the outstanding contributions are highlighted of the 0.3-Meter Transonic Cryogenic Tunnel (TCT) at NASA Langley Research Center, and its personnel, to the furtherance of knowledge and confidence in the concept.

Goodyer, M. J.↗

The NASA Langley 0.3-m transonic cryogenic tunnel

The Langley 0.3-m Transonic Cryogenic Tunnel (0.3-m TCT) can operate from ambient to cryogenic temperatures at absolute pressures from 1 to 6 bars. Since the 0.3-m TCT began operation in 1973, it has been used to develop instrumentation and operating techniques for cryogenic tunnels as well as for aerodynamic tests where advantage can be taken of the extremely wide range of Reynolds number available. This paper describes the present capabilities of the 0.3-m TCT and gives an overview of recent research activities which include both steady and unsteady testing. Emphasis is given to safety and the development of testing techniques for cryogenic tunnels. Results of studies aimed at establishing the lower limits of operating temperature are presented and the impact of these studies on tunnel operation is discussed. Finally, the design features and operating characteristics of a new self-streamlining wall test section recently installed in the tunnel circuit are described.

Kilgore, R. A.↗

A summary of Reynolds number effects on some recent tests in the Langley 0.3-meter transonic cryogenic tunnel

Reynolds number effects noted from selected test programs conducted in the Langley 0.3-Meter Transonic Cryogenic Tunnel (0.3-m TCT) are discussed. The tests, which cover a unit Reynolds number range from about 2.0 to 80.0 million per foot, summarize effects of Reynolds number on: (1) aerodynamic data from a supercritical airfoil, (2) results from several wall interference correction techniques, and (3) results obtained from advanced, cryogenic tests techniques. The test techniques include: (1) use of a cryogenic sidewall boundary layer removal system, (2) detailed pressure and hot wire measurements to determine test section flow quality, and (3) use of a new hot film system suitable for transition detection in a cryogenic wind tunnel. The results indicate that Reynolds number effects appear most significant when boundary layer transition effects are present and at high lift conditions when boundary layer separation exists on both the model and the tunnel sidewall.

Johnson, C. B.↗

Preliminary experiments on surface flow visualization in the cryogenic wind tunnel by use of condensing or freezing gases

Cryogenic wind tunnel users must have available surface flow visualization techniques to satisfy a variety of needs. While the ideal from an aerodynamic stand would be non-intrusive, until an economical technique is developed there will be occasions when the user will be prepared to resort to an intrusive method. One such method is proposed, followed by preliminary evaluation experiments carried out in environments representative of the cryogenic nitrogen tunnel. The technique uses substances which are gases at normal temperature and pressure but liquid or solid at cryogenic temperatures. These are deposited on the model in localized regions, the patterns of the deposits and their subsequent melting or evaporation revealing details of the surface flow. The gases were chosen because of the likelihood that they will not permanently contaminate the model or tunnel. Twenty-four gases were identified as possibly suitable and four of these were tested from which it was concluded that surface flow direction can be shown by the method. Other flow details might also be detectable. The cryogenic wind tunnel used was insulated on the outside and did not show signs of contamination.

Goodyer, M. J.↗

Development of a space qualified Surface Tension Confined Liquid Cryogen Cooler (STCLCC)

The Surface Tension Confined Liquid Cryogen Cooler (STCLCC), a new type of cryogenic cooler which is being developed by the NASA-GSFC for spaceflight payloads, is described. The STCLCC will be capable of maintaining instrumentation within the temperature range of 10-120 K and will allow liquid cryogens to be flown in space without the risk of liquid being entrained in the vent gas. A low-density open-cell material in the STCLCC acts as a 'sponge', with the surface tension trapping the liquid cryogen within its pores and keeping the liquid away from the cooler's vent during launch, zero-g operations, and landing. It is emphasized that the STCLCC concept is amenable to a wide variety of applications, whenever a passive low-cost cooler is required or when the on-orbit service of a cooler would increase a mission's lifetime.

Castles, Stephen H.↗

Cryogenic Insulation System

This invention relates to reusable, low density, high temperature cryogenic foam insulation systems and the process for their manufacture. A pacing technology for liquid hydrogen fueled, high speed aircraft is the development of a fully reusable, flight weight cryogenic insulation system for propellant tank structures. In the invention cryogenic foam insulation is adhesively bonded to the outer wall of the fuel tank structure. The cryogenic insulation consists of square sheets fabricated from an array of abutting square blocks. Each block consists of a sheet of glass cloth adhesively bonded between two layers of polymethacrylimide foam. Each block is wrapped in a vapor impermeable membrane, such as Kapton(R) aluminum Kapton(R), to provide a vapor barrier. Very beneficial results can be obtained by employing the present invention in conjunction with fibrous insulation and an outer aeroshell, a hot fuselage structure with an internal thermal protection system.

Davis, Randall C.↗

COLD-SAT: A technology satellite for cryogenic experimentation

NASA-Lewis (LeRC) is involved in the development and validation of analytical models which describe the fluid dynamic and thermodynamic processes associated with the storage, acquisition and transfer of subcritical cryogenic fluids in low gravity. Four concurrent studies, including one in-house at LeRC, are underway to determine the feasibility of performing model validation experiments aboard a free-flying spacecraft (S/C) called Cryogenic On-Orbit Liquid Depot-Storage, Acquisition and Transfer (COLD-SAT), using liquid hydrogen as the cryogen. The technology requirements for the experiments are described along with the initial LeRC concepts for the S/C and an experiment subsystem comprising of cryogenic tankage (a supply dewar and three receiver tanks), gas pressurization bottles (both helium and autogenous hydrogen), their associated plumbing, and instrumentation for data collection. Experiments were categorized into enabling/high priority Class 1 technologies and component/system Class 2 demonstrations. As initially envisioned by LeRC, COLD-SAT would have had a 1997 launch aboard a Delta-2 for a 6 month active lifetime in a 925 km orbit with a pseudo-inertial attitude.

Arif, H.↗

Cryogenic wind tunnels for high Reynolds number testing

This paper begins with a brief review of cryogenic wind tunnels and their use for high Reynolds number testing. Emphasis is on operational experience and recent aerodynamic tesing in the NASA Langley 0.3-m Transonic Cryogenic Tunnel (TCT). Specific area covered in this paper include development of test techniques and aerodynamic testing in cryogenic tunnels. Details of research experience in developing model construction techniques, including airfoils as thin as 5 percent, are given. The use of advanced testing techniques to increase the value of cryogenic tunnels to the research community is recommended. These include adaptive wall test sections using solid but flexible top and bottom walls and magnetic suspension and balance systems.

Kilgore, Robert A.↗

Experience with strain-gage balances for cryogenic wind tunnels

The U.S. National Transonic Facility (NTF) is a cryogenic wind tunnel build to meet the United States' needs for high Reynolds number testing. The facility was declared operational in August 1984, and since that time numerous models were tested in the NTF using unheated strain-gage balances to measure aerodynamic forces. The difficulty in accurately measuring forces and moments of models in conventional wind tunnels becomes more challenging at cryogenic conditions. The Force and Strain Instrumentation Section of the Instrument Research Division at NASA Langley Research Center designed and fabricated the balances to measure forces at cryogenic temperatures without thermally controlling the balance temperature. Presented are balance results from a recent cryogenic test program in the NTF. The data indicated the accuracy with which aerodynamic forces are determined using current instrumentation and test methods as well as identified areas for future research.

Williams, M. Susan↗

Cryogenic optical tests of a lightweight HIP beryllium mirror

Five interferometric tests were conducted at cryogenic temperatures on a lightweight, 50 cm diameter, hot isostatic pressed (HIP) beryllium mirror in the Ames Research Center (ARC) Cryogenic Optics Test Facility. The purpose of the tests was to determine the stability of the mirror's figure when cooled to cryogenic temperatures. Test temperatures ranged from room ambient to 8 K. One cycle to 8 K and five cycles to 80 K were performed. Optical and thermal test methods are described. Data is presented to show the amount of cryogenic distortion and hysteresis present in the mirror when measured with an earlier, Shack interferometer, and with a newly-acquired, phase-measuring interferometer.

Melugin, Ramsey K.↗

Cryogenic absolute radiometers as laboratory irradiance standards, remote sensing detectors, and pyroheliometers

The dramatic improvement in heat diffusivity of pure Cu at liquid-He temperatures makes possible very important advances in the absolute accuracy, reproducibility, sensitivity, and time constant of cryogenic electrical substitution radiometers (ESRs), relative to conventional ESRs. The design and characterization of a table-top cryogenic ESR now available for detector calibration work to the 0.01-percent level of absolute accuracy under laser illumination is discussed. A sensitive cryogenic ESR recently delivered to the NIST for radiometric calibrations of black bodies is also described, along with the design and testing of a very fast cryogenic ESR developed for NASA remote-sensing studies of the earth's radiation budget.

Foukal, Peter V.↗

Space Cryogenic Workshop, 8th, California Institute of Technology, Pasadena, July 31, Aug. 1, 1989, Proceedings

Recent advances in cryogenic technology for space applications are examined in reviews and reports. Topics addressed include very-low-force cooling contacts for the ISO cryostat cover, convective heat flow in space cryogenics plugs, liquid-acquisition devices for superfluid He transfer, and pressure drop in the SHOOT superfluid-He acquisition system. Consideration is given to a liquid-He vibration cryostat for space qualification tests, closed-cycle coolers for temperatures below 30 K, stress analysis down to liquid-He temperature, a cryogenic valve actuator, and a spaceborne He-3 refrigerator. Also discussed are an adiabatic-demagnetization refrigerator for SIRTF, rejection of waste heat from O liquefaction operations at a lunar O production plant, SHOOT flowmeter and pressure transducers, and space qualification of the ISO cryogenic rupture disks.

Source record↗

Cryogenic wind tunnels

Cryogenic wind tunnels and their use for high Reynolds number testing are reviewed. Emphasis is given to operational and aerodynamic testing experience in the NASA Langley 0.3-m Transonic Cryogenic Tunnel. Areas covered include development of test techniques and aerodynamic testing in cryogenic tunnels. The use of advanced testing techniques to increase the value of cryogenic tunnels is recommended. These include adaptive wall test sections, using solid but flexible top and bottom walls, and magnetic suspension and balance systems.

Kilgore, Robert A.↗

Cryogenic wind tunnels. I

The basic principles of cryogenic wind-tunnel operation are presented, and a typical cryogenic wind tunnel is described. Low-speed cryogenic wind tunnels are considered, along with some experiments conducted in these tunnels. Focus is placed on real-gas effects including condensation and thermal and caloric imperfections. The operating limits set by the saturation boundaries of nitrogen and air are analyzed, and the consequences of thermal and caloric imperfections on both isentropic and normal-shock flow in nitrogen are considered. The extension of analytical real-gas studies, including both laminar and turbulent boundary layers is covered. It is concluded that the deviation of the nitrogen boundary-layer parameters from their ideal-gas values are small, and that large real-gas effects will not be a factor in cryogenic tunnel simulation of the complex flows met in flight.

Kilgore, Robert A.↗