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The following advanced composite materials were evaluated for future space shuttle applications: (1) Carbon and boron fiber composites using epoxy and polyimide as resins for stringer and skin panels: (2) high pressure steel tanks where the cylindrical part is reinforced by carbon fiber; and (3) an orbiter cargo door in boron fiber and polyimide resin.
A test program was conducted on a two-dimensional supersonic inlet. Internal disturbances in diffuser exit mass flow were produced by oscillating overboard bypass doors. Open-loop dynamic responses of shock position, throat exit and diffuser exit static pressures are presented. The steady-state and dynamic coupling between ducts were also obtained. The experimental results from the two-dimensional inlet are compared to results from a similar size axisymmetric inlet and also to a transfer function synthesis program.
An experimental program was performed in which the individual performance of multiple VTOL model lift fans was measured. The model tested consisted of three 5.5 in. diameter tip-turbine driven model VTOL lift fans mounted chordwise in a two-dimensional wing to simulate a pod-type array. The performance data provided significant insight into possible thrust variations and losses caused by the presence of cover doors, adjacent fuselage panels, and adjacent fans. The effect of a partial loss of drive air supply (simulated gas generator failure) on fan performance was also investigated. The results of the tests demonstrated that lift fan installation variables and hardware can have a significant effect on the thrust of the individual fans.
A nozzle installation of general interest is a podded engine mounted near the aft lower surface of the wing. The effect of this installation on the performance of an auxiliary-inlet ejector nozzle with a clamshell flow diverter was investigated over a Mach number range of 0.6 to 1.3 by using a modified F-106B aircraft. The clamshell flow diverter was tested in a 17 deg position with double-hinged synchronized floating doors. The ejector nozzle trailing-edge flaps were simulated in the closed position with a rigid structure which provided a boattail angle of 10 deg. Primary nozzle area was varied as exhaust gas temperature was varied between 975 and 1561 K. With the nozzle in a subsonic cruise position, the nozzle gross thrust coefficient was 0.918 at a flight Mach number of 0.9.
Wind tunnel tests were conducted to determine the static aerodynamic characteristics of a single-stage-to-orbit space shuttle model at Mach numbers of 2.60, 3.85, and 4.64. Test parameters included various payloads for the launch configurations and various corner radii for the entry configurations. The test results for the launch configurations generally indicated that a decrease in payload size resulted in a marked increase in axial force. Decreasing the corner radii of the entry configuration led to large increases in axial force. The results also indicated that the presence of an engine door on the entry configuration caused a measurable positive increment in pitching moment. Changing the entry configuration afterbody geometry from a biconic shape to a conic shape increased the normal-force and stability level.
Experimental results of terminal shock and restart control system tests of a two-dimensional, twin-duct mixed compression inlet are presented. High-response (110-Hz bandwidth) overboard bypass doors were used, both as the variable to control shock position and as the means of disturbing the inlet airflow. An inherent instability in inlet shock position resulted in noisy feedback signals and thus restricted the terminal shock position control performance that was achieved. Proportional-plus-integral type controllers using either throat exit static pressure or shock position sensor feedback gave adequate low-frequency control. The inlet restart control system kept the terminal shock control loop closed throughout the unstart-restart transient. The capability to restart the inlet was non limited by the inlet instability.
Results of experimental tests conducted on a supersonic, mixed compression, axisymmetric inlet are presented. The inlet is designed for operation at Mach 2.5 with a turbofan engine (TF-30). The inlet was terminated with either a choked-orifice plate or a long pipe with variable area choked exit plug. Frequency responses were obtained for selected static pressures in the diffuser. These pressures were selected as potential control signals for terminal shock control. Frequency responses were obtained for the Mach 2 and 2.5 conditions for different terminations. Responses also were obtained with and without cowl bleed. Internal disturbances were produced by sinusoidally varying the inlet overboard bypass doors at frequencies out to 100 hertz.
The location and appendages of a lift fan on a V/STOL aircraft are expected to have a measurable effect on fan performance. To study such installation effects, an experimental program was performed in which the individual performance of multiple VTOL model lift fans was measured. The model tested consisted of three 13.97-cm diameter tip-turbine driven model VTOL lift fans mounted chordwise in a two-dimensional wing to simulate a pod-type array. The performance data provided significant insight into possible thrust variations and losses caused by the presence of cover doors, adjacent fuselage panels, and adjacent fans. The effect of a partial loss of drive air supply on fan performance was also investigated.
Experimental aerodynamic investigations were conducted on an 0.0405 scale representation of the Rockwell -89A Light Weight Space Shuttle Orbiter. The test purpose was to obtain pressure loads data in the presence of the ground for orbiter structural strength analysis. Aerodynamic force data was also recorded to allow correlation with all pressure loads information. Angles of attack from minus 3 deg to 18 deg and angles of sideslip of 0 deg, plus or minus 50 deg, and plus or minus 10 deg were tested in the presence of the NAAL ground plane. Static pressure bugs were used to obtain a pressure loads survey of the basic configuration, elevon deflections of 5 deg, 10 deg, 15 deg, and minus 20 deg and a rudder deflection of minus 15 deg, at a tunnel dynamic pressure of 40 psi. The test procedure was to locate a maximum of 30 static pressure bugs on the model surface at various locations calculated to prevent aerodynamic and physical interference. Then by various combinations of location the pressure bugs output was to define a complete pressure survey for the fuselages, wing, vertical tail, and main landing gear door.
Results of experimental tests conducted on a supersonic, mixed-compression, axisymmetric inlet are presented. The inlet is designed for operation at Mach 2.5 with a turbofan engine (TF-30). The inlet was coupled to either a choked orifice plate or a long duct which had a variable-area choked exit plug. Closed-loop frequency responses of selected diffuser static pressures used in the terminal-shock control system are presented. Results are shown for Mach 2.5 conditions with the inlet coupled to either the choked orifice plate or the long duct. Inlet unstart-restart traces are also presented. High-response inlet bypass doors were used to generate an internal disturbance and also to achieve terminal-shock control.
During the joint NASA/USAF flight research program with the YF-12 airplane, the Dutch roll damping was found to be much less during automatic inlet operation than during fixed inlet operation at Mach numbers greater than 2.5 and with the yaw stability augmentation system off. It was concluded that the significant reduction in Dutch roll damping was due to the forces and moments induced by the variable-geometry features of the inlet. Two stability-derivative extraction techniques were applied to the flight data; the recently developed Newton-Raphson technique and the time vector method. These techniques made it possible to determine the forces and moments generated by spike and bypass door movement.
Tests were conducted, from November 15 to December 4, 1973, to obtain surface pressure data on an 0.015-scale replica of the Space Shuttle Vehicle 4. Data were obtained at Mach numbers of 5.3, 7.4, and 10.3, to support the venting analysis for both launch and entry conditions. These tests were the final tests in a series covering a Mach number range from 0.6 to 10.3. The model was instrumented with pressure orifices in the vicinity of the cargo bay door hinge and parting lines, and on the side of the fuselage at the crew compartment, and below the orbital maneuvering system pods at the aft compartment. The model was tested at angles of attack and sideslip consistent with expected divergencies from the nominal trajectory.
Tests were conducted in the NASA/ARC 6- by 6-foot transonic wind tunnel from September 12 to September 28, 1973 on an 0.015-scale model of the space shuttle configuration 140 A/B. Surface pressure data were obtained for the orbiter for both launch and entry configuration at Mach numbers from 0.6 to 2.0. The surface pressures were obtained in the vicinity of the cargo bay door hinge and parting lines, the side of the fuselage at the crew compartment and below the OMS pods at the aft compartment. Data were obtained at angles of attack and sideslip consistent with the expected divergencies along the nominal trajectory. These tests were first in a series of tests supporting the orbiter venting analysis. The series will include tests in three facilities covering a total Mach number range from 0.6 to 10.4.
Supersonic aerodynamic tests were conducted in the NASA/LaRC Unitary Plan Wind Tunnel on a 0.015-scale model of the Space Shuttle Vehicle 4 configuration. Surface pressure data were obtained for both the launch (test IA35) and entry (test OA64) configurations at Mach numbers from 2.5 to 4.5. The surface pressure was measured in the vicinity of the cargo bay door hinge and parting lines and on the side of the fuselage at the crew compartment and below the OMS pods at the aft compartment. Data were obtained for angles of attack and sideslip consistent with the expected excursions about the nominal trajectory values at the test Mach numbers. These tests were a part of a test series supporting the orbiter venting analysis over a Mach number range from 0.6 to 10.4
The effects of the Refan JT8D side engine target thrust reverser on the stability and control characteristics of the Boeing 727-200 airplane were investigated using the Boeing-Vertol 20 x 20 ft Low-Speed Wind Tunnel. A powered model of the 727-200 was tested in groud effect in the landing configuration. The Refan target reverser configuration was evaluated relative to the basic production 727 airplane with its clamshell-deflector door thrust reverser design. The Refan configuration had slightly improved directional control characteristics relative to the basic airplane. Clocking the Refan thrust reversers 20 degrees outboard to direct the reverser flow away from the vertical tail, had little effect on directional control. However, clocking them 20 degrees inboard resulted in a complete loss of rudder effectiveness for speeds greater than 90 knots. Variations in Refan reverser lip/fence geometry had a minor effect on directional control.
The NASA Structural Analysis System (NASTRAN) Model 1 finite element idealization, input data, and detailed analytical results are presented. The data presented include: substructuring analysis for normal modes, plots of member data, plots of symmetric free-free modes, plots of antisymmetric free-free modes, analysis of the wing, analysis of the cargo doors, analysis of the payload, and analysis of the orbiter.
A definition is given of an idealized fuselage sidewall structure and a simplified analytical model for determining acoustical transmission from the exterior to the interior of a fuselage was constructed. The representation of the sidewall structure chosen for the analytical model excludes complicating effects such as cabin pressurization, acoustic transmission through windows or door seal leaks, aerodynamic excitation, and structural vibration excitation of the fuselage skin.
A lift/cruise exhaust deflector system for the LF336/A tip turbine lift fan was designed, built, and tested to determine the design and performance characteristics of a large-scale, single swivel nozzle thrust vectoring system. The exhaust deflector static testing was performed at the Ames Research Center outside static test stand facilities. The test hardware was installed on a hydraulic lift platform to permit both in and out of ground effect testing. The exhaust flow of the LF336/A lift fan was vectored from 0 degrees through 130 degrees during selected fan speeds to obtain performance at different operating conditions. The system was operated with and without flow vanes installed in the small radius bends to evaluate the system performance based on a proposed method of improving the internal flow losses. The program also included testing at different ground heights, to the nozzle exhaust plane, to obtain ground effect data, and the testing of two methods of thrust spoiling using a duct bypass door system and nozzle flap system.