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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14

Orion Flight Test-1 Thermal Protection System Instrumentation

The Orion Crew Exploration Vehicle (CEV) was originally under development to provide crew transport to the International Space Station after the retirement of the Space Shuttle, and to provide a means for the eventual return of astronauts to the Moon. With the current changes in the future direction of the United States human exploration programs, the focus of the Orion project has shifted to the project s first orbital flight test, designated Orion Flight Test 1 (OFT-1). The OFT-1 is currently planned for launch in July 2013 and will demonstrate the Orion vehicle s capability for performing missions in low Earth orbit (LEO), as well as extensibility beyond LEO for select, critical areas. Among the key flight test objectives are those related to validation of the re-entry aerodynamic and aerothermal environments, and the performance of the thermal protection system (TPS) when exposed to these environments. A specific flight test trajectory has been selected to provide a high energy entry beyond that which would be experienced during a typical low Earth orbit return, given the constraints imposed by the possible launch vehicles. This trajectory resulted from a trade study that considered the relative benefit of conflicting objectives from multiple subsystems, and sought to provide the maximum integrated benefit to the re-entry state-of-the-art. In particular, the trajectory was designed to provide: a significant, measureable radiative heat flux to the windward surface; data on boundary transition from laminar to turbulent flow; and data on catalytic heating overshoot on non-ablating TPS. In order to obtain the necessary flight test data during OFT-1, the vehicle will need to have an adequate quantity of instrumentation. A collection of instrumentation is being developed for integration in the OFT-1 TPS. In part, this instrumentation builds upon the work performed for the Mars Science Laboratory Entry, Descent and Landing Instrument (MEDLI) suite to instrument the OFT-1 ablative heat shield. The MEDLI integrated sensor plugs and pressure sensors will be adapted for compatibility with the Orion TPS design. The sensor plugs will provide in-depth temperature data to support aerothermal and TPS model correlation, and the pressure sensors will provide a flush air data system for validation of the entry and descent aerodynamic environments. In addition, a radiometer design will be matured to measure the radiative component of the reentry heating at two locations on the heat shield. For the back shell, surface thermocouple and pressure port designs will be developed and applied which build upon the heritage of the Space Shuttle Program for instrumentation of reusable surface insulation (RSI) tiles. The quantity and location of the sensors has been determined to balance the needs of the reentry disciplines with the demands of the hardware development, manufacturing and integration. Measurements which provided low relative value and presented significant engineering development effort were, unfortunately, eliminated. The final TPS instrumentation has been optimized to target priority test objectives. The data obtained will serve to provide a better understanding of reentry environments for the Orion capsule design, reduce margins, and potentially reduce TPS mass or provide TPS extensibility for alternative missions.

Kowal, T. John↗

Orbital-Transfer Vehicle With Aerodynamic Braking

Vehicle includes airbrake for deceleration into lower orbit. Report describes vehicle for carrying payloads between low and high orbits around Earth. Vehicle uses thin, upper atmosphere for braking when returning to low orbit. Since less propellant needed than required for full retrorocket braking, vehicle carries larger payload and therefore reduces cost of space transportation.

Scott, C. D.↗

Lunar/Mars earth return aerocapture heating constraint

Trajectory design issues beyond those under consideration in the Aeroassist Flight Experiment (AFE) program and more in line with the Shuttle design concept are presented. This is deemed necessary as flight regimes encountered in Lunar/Mars aerocapture trajectories at Mars and return-to-earth will provide more stringent requirements on vehicle design than AFE and are not exactly quantifiable at this time. Investigations are conducted of areas where explicit trajectory control is practical and can most directly influence constraints critical to vehicle design for manned and unmanned interplanetary missions. Primary consideration is given to the ability to control vehicle heating during entry, and this particular area of Shuttle entry design is discussed in detail.

Cuthbert, P. A.↗

TPS design for aerobraking at Earth and Mars

An investigation was made to determine the feasibility of using an aerobrake system for manned and unmanned missions to Mars, and to Earth from Mars and lunar orbits. A preliminary thermal protection system (TPS) was examined for five unmanned small nose radius, straight bi-conic vehicles and a scaled up Aeroassist Flight Experiment (AFE) vehicle aerocapturing at Mars. Analyses were also conducted for the scaled up AFE and an unmanned Sample Return Cannister (SRC) returning from Mars and aerocapturing into Earth orbit. Also analyzed were three different classes of lunar transfer vehicles (LTV's): an expendable scaled up modified Apollo Command Module (CM), a raked cone (modified AFT), and three large nose radius domed cylinders. The LTV's would be used to transport personnel and supplies between Earth and the moon in order to establish a manned base on the lunar surface. The TPS for all vehicles analyzed is shown to have an advantage over an all-propulsive velocity reduction for orbit insertion. Results indicate that TPS weight penalties of less than 28 percent can be achieved using current material technology, and slightly less than the most favorable LTV using advanced material technology.

Williams, S. D.↗

Photogrammetric Measurements of CEV Airbag Landing Attenuation Systems

High-speed photogrammetric measurements are being used to assess the impact dynamics of the Orion Crew Exploration Vehicle (CEV) for ground landing contingency upon return to earth. Test articles representative of the Orion capsule are dropped at the NASA Langley Landing and Impact Research (LandIR) Facility onto a sand/clay mixture representative of a dry lakebed from elevations as high as 62 feet (18.9 meters). Two different types of test articles have been evaluated: (1) half-scale metal shell models utilized to establish baseline impact dynamics and soil characterization, and (2) geometric full-scale drop models with shock-absorbing airbags which are being evaluated for their ability to cushion the impact of the Orion CEV with the earth s surface. This paper describes the application of the photogrammetric measurement technique and provides drop model trajectory and impact data that indicate the performance of the photogrammetric measurement system.

Barrows, Danny A.↗

Convective Heating Predictions of Apollo IV Flight Data

It has been more than 50 years since NASA engineers have attempted to design a manned space vehicle with the capability to return from beyond low Earth orbit. In this interval, our methodologies for designing the thermal protection system (TPS) to protect humans from the extremely high temperatures of re-entry have changed significantly. With these considerations in mind, we return to the Apollo IV (AS-501) flight data. This incredible data set allows us to assess the current tools and methodologies being used to design Orion MPCV. In particular, our ability to predict the aftbody separated region convective heating environments for MPCV is critical. The design uses reusable TPS in this area, whereas Apollo designers used ablative TPS which can withstand much more severe environments. This presentation will revisit the flight data, summarize the assumptions going into the analysis, present the results and draw conclusions regarding how accurately we can currently predict the heating in the aftbody separated region of a re-entry capsule.

White, Molly E.↗

Next Generation Relay Services at Mars via an International Relay Network

Nearly all data acquired by vehicles on the surface of Mars are returned to Earth via Mars orbiters – more than 1.7 terabits so far. Successful communication between the various spacecraft is achieved via the careful implementation of internationally recognized CCSDS telecommunications protocols and the use of planning and coordination services provided by NASA’s Mars Program Office and the Multimission Ground Systems and Services (MGSS) Program at the Jet Propulsion Laboratory in Pasadena, CA. This modern Mars relay network has evolved since its inception in 2004 with the addition and loss of several missions, but it has fundamentally remained unchanged. Ground interfaces between the various spacecrafts’ mission operations centers on Earth remain largely unique for each participant, each mission maintains its own interfaces with deep space communications networks (e.g. DSN, ESTRACK), which are similar but still unique; and relay sessions at Mars require careful ground planning, coordination, and implementation. This paper will discuss the existing architecture and consider how several technologies may be applied to the next generation of relay services at Mars. Ultimately, these are expected to lead to the implementation of a delay and disruption tolerant network at Mars, a precursor to becoming a major element in an emerging Solar System Internet.

Edwards, Charles D. Jr↗

Aerodynamic Performance of the Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) Technology Demonstration Mission

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) mission successfully demonstrated the deployment and entry performance of a 6 m diameter Hypersonic Inflatable Decelerator on November 10, 2022. This was the largest blunt body flown to date and demonstrated this inflatable aeroshell technology at scale and conditions relevant to Earth and Mars Entry, Descent, and Landing applications. LOFTID built upon the prior successes of the suborbital IRVE and IRVE-3 missions, leveraging and expanding on the flight experience from these and other planetary and Earth sample return missions. Both the re-entry vehicle and ejectable data module were successfully recovered from the Pacific Ocean, with LOFTID satisfying requirements for decelerator performance and stable flight from orbital entry conditions through parachute deployment and splashdown. This work discusses the pre-flight aerodynamics database and reconstructed flight performance of the LOFTID re-entry vehicle.

LOFTID↗

Aerodynamic Performance of the Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) Technology Demonstration Mission

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) mission successfully demonstrated the deployment and entry performance of a 6 m diameter Hypersonic Inflatable Decelerator on November 10, 2022. This was the largest blunt body flown to date and demonstrated this inflatable aeroshell technology at scale and conditions relevant to Earth and Mars Entry, Descent, and Landing applications. LOFTID built upon the prior successes of the suborbital IRVE and IRVE-3 missions, leveraging and expanding on the flight experience from these and other planetary and Earth sample return missions. Both the re-entry vehicle and ejectable data module were successfully recovered from the Pacific Ocean, with LOFTID satisfying requirements for decelerator performance and stable flight from orbital entry conditions through parachute deployment and splashdown. This work discusses the pre-flight aerodynamics database and reconstructed flight performance of the LOFTID re-entry vehicle.

LOFTID↗

Circumlunar Free-Return Cycler Orbits for a Manned Earth-Moon Space Station

Multiple free-return circumlunar cycler orbits were designed to allow regular travel between the Earth and Moon by a manned space station. The presented cycler orbits contain circumlunar free-return "figure-8" segments and yield lunar encounters every month. Smaller space "taxi" vehicles can rendezvous with (and depart from) the cycling Earth-Moon space station to enter lunar orbit (and/or land on the lunar surface), return to Earth, or reach destinations including Earth-Moon L1 and L2 halo orbits, near-Earth objects (NEOs), Venus, and Mars. To assess the practicality of the selected orbits, relevant cycler characteristics (including (Delta)V maintenance requirements) are presented and compared.

Circumlunar Free-Return↗

Impact of lunar oxygen production on direct manned Mars missions

A manned Mars program made up of six missions is evaluated to determine the impact of using lunar liquid oxygen (LOX) as a propellant. Two departure and return nodes, low Earth orbit and low lunar orbit, are considered, as well as two return vehicle configurations, a full 70,000-kg vehicle and a 6800-kg capsule. The cost of lunar LOX delivered to orbit is expressed as a ratio of Earth launch cost.

Young, Roy M., Jr.↗

Integrating O/S models during conceptual design, part 3

Space vehicles, such as the Space Shuttle, require intensive ground support prior to, during, and after each mission. Maintenance is a significant part of that ground support. All space vehicles require scheduled maintenance to ensure operability and performance. In addition, components of any vehicle are not one-hundred percent reliable so they exhibit random failures. Once detected, a failure initiates unscheduled maintenance on the vehicle. Maintenance decreases the number of missions which can be completed by keeping vehicles out of service so that the time between the completion of one mission and the start of the next is increased. Maintenance also requires resources such as people, facilities, tooling, and spare parts. Assessing the mission capability and resource requirements of any new space vehicle, in addition to performance specification, is necessary to predict the life cycle cost and success of the vehicle. Maintenance and logistics support has been modeled by computer simulation to estimate mission capability and resource requirements for evaluation of proposed space vehicles. The simulation was written with Simulation Language for Alternative Modeling II (SLAM II) for execution on a personal computer. For either one or a fleet of space vehicles, the model simulates the preflight maintenance checks, the mission and return to earth, and the post flight maintenance in preparation to be sent back into space. THe model enables prediction of the number of missions possible and vehicle turn-time (the time between completion of one mission and the start of the next) given estimated values for component reliability and maintainability. The model also facilitates study of the manpower and vehicle requirements for the proposed vehicle to meet its desired mission rate. This is the 3rd part of a 3 part technical report.

Ebeling, Charles E.↗

A Comparison of Two Skip Entry Guidance Algorithms

The Orion capsule vehicle will have a Lift-to-Drag ratio (L/D) of 0.3-0.35. For an Apollo-like direct entry into the Earth's atmosphere from a lunar return trajectory, this L/D will give the vehicle a maximum range of about 2500 nm and a maximum crossrange of 216 nm. In order to y longer ranges, the vehicle lift must be used to loft the trajectory such that the aerodynamic forces are decreased. A Skip-Trajectory results if the vehicle leaves the sensible atmosphere and a second entry occurs downrange of the atmospheric exit point. The Orion capsule is required to have landing site access (either on land or in water) inside the Continental United States (CONUS) for lunar returns anytime during the lunar month. This requirement means the vehicle must be capable of flying ranges of at least 5500 nm. For the L/D of the vehicle, this is only possible with the use of a guided Skip-Trajectory. A skip entry guidance algorithm is necessary to achieve this requirement. Two skip entry guidance algorithms have been developed: the Numerical Skip Entry Guidance (NSEG) algorithm was developed at NASA/JSC and PredGuid was developed at Draper Laboratory. A comparison of these two algorithms will be presented in this paper. Each algorithm has been implemented in a high-fidelity, 6 degree-of-freedom simulation called the Advanced NASA Technology Architecture for Exploration Studies (ANTARES). NASA and Draper engineers have completed several monte carlo analyses in order to compare the performance of each algorithm in various stress states. Each algorithm has been tested for entry-to-target ranges to include direct entries and skip entries of varying length. Dispersions have been included on the initial entry interface state, vehicle mass properties, vehicle aerodynamics, atmosphere, and Reaction Control System (RCS). Performance criteria include miss distance to the target, RCS fuel usage, maximum g-loads and heat rates for the first and second entry, total heat load, and control system saturation. The comparison of the performance criteria has led to a down select and guidance merger that will take the best ideas from each algorithm to create one skip entry guidance algorithm for the Orion vehicle.

Rea, Jeremy R.↗

The Space Shuttle Program and its technology

Review of the considerations leading to the development of the Space Shuttle system, followed by a description of the system and an analysis of the current program development status. The Space Shuttle system arose out of a need for a reusable vehicle that could routinely carry large payloads (up to 65,000 lb) into earth orbit and return on a cost-effective basis. The system, as currently baselined, consists of a manned reusable Orbiter vehicle and the booster hardware for ground launching. The proposed Orbiter will be 123 feet long, double delta-winged, and roughly the size of a DC-9. The Orbiter will normally carry a crew of four who will work without space suits in a shirtsleeve environment. The Orbiter will be boosted into space through the simultaneous operation of two solid propellant booster rockets and the Orbiter's three high-pressure liquid oxygen/liquid hydrogen main engines. The Orbiter will have reusable external insulation, since each vehicle will have a design life of ten years.

Thompson, R. F.↗

Space Exploration Initiative - Overview, current status, near term plans

An overview is presented of the Space Exploration Initiative (SEI) describing current activities, accomplishemnts, and directions. The program is considered in terms of activities relevant to the three phases which are: manned robotic/precursor missions, manned lunar missions, and manned Mars missions. SEI is shown to be in the First Lunar Outpost (FLO) mission phase which is based on an early manned lunar return, and development is described of earth-to-orbit (ETO) vehicles, a translunar injection stage, and a lunar surface habitat. Two ETO vehicles are considered, and the translunar injection stage is illustrated. The FLO mission is also considered as an initiation of the design activity for the Mars mission so that the requirements and preliminary designs could be defined. The FLO program demonstrates the feasibility of a manned return to the moon as an initiation of subsequent SEI activities.

Adams, Alan M.↗

Mars Ascent Vehicle Hybrid Propulsion Development

Hybrid propulsion is being investigated as a propulsion method for a possible Mars Ascent Vehicle (MAV) application. MAV is part of a proposed larger Mars Sample Return (MSR) campaign plan to bring samples from Mars to earth for examination. The Mars Ascent Vehicle would launch Mars surface samples found and packaged by the Mars 2020 mission to orbit around Mars. This version of hybrid propulsion is based on a wax based solid fuel, called SP7A, and a Mixed Oxides of Nitrogen oxidizer, MON-25. SP7 is a new fuel formulation developed by Space Propulsion Group and was modified for this application to be resistant to Mars temperature extremes and modified again to lower the regression rate to become SP7A. MON-25 was chosen for its low freezing temperature. Due to cost constraints, MON-3 was the oxidizer used during testing through 2018. In 2019, full scale hybrid testing with MON-25 commenced in Mojave, CA by Whittinghill Aerospace. One flight motor will be subjected to thermal cycling in a vacuum and later fired in a vacuum to demonstrate the proposed Liquid Injection Thrust Vector Control system performance at White Sands Test Facility (WSTF). In addition, there will be MON-25 characterization work done at Purdue University and WSTF. Additional testing of subscale and full scale motors will be conducted with MON-3 with fuel grain stress, fuel grain support and case design test objectives by Space Propulsion Group Inc. of Butte, MT. This paper documents some of the testing, issues and accomplishments with the MAV hybrid propulsion option that is being considered (along with a two-stage solid propulsion option).

Story, G. T.↗

Space station needs, attributes and architectural options study review report

A manned space station (SS) produces a significant net economic benefit over its cost, as well as providing substantial social and performance benefits. The largest space station benefits arise from the ability of the SS to warehouse parts, orbit replacement units (ORUs) and fuel and thereby increase the Space Transportation System (STS) load factor. Substantial other benefits are made possibly by the basing of a returnable orbital transfer vehicles (ROTV) and the servicing of geosynchronous Earth orbit (GEO) satellites at the SS. It is recommended that a manned space station be placed in a 28.5 degree inclination orbit in 1990. This SS can be designed to grow, to be maintained and to incorporate new technology as it becomes available. It should be augmented with unmanned space platforms at both 28.5 degree and polar inclinations. These platforms are designed to have very high commonality with the SS resource models.

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