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At least 253 records · Page 14

Measurement of the degree of cure in epoxies with ultrasonic velocity

The use of ultrasonic longitudinal velocity values to measure the degree of cure (defined for an epoxide system as the concentration of epoxide/amine bonds divided by the initial epoxide concentration) in epoxy resins is investigated. The experimental setup used to measure the changes in longitudinal velocity with time is described, together with the technique used to calculate the degree of cure from the acoustic data, using the principle of additive module. Measurements were done with diglycidyl ether of bisphenol A epoxy resin cured with an amine adduct agent. Good qualitative agreement was shown between the time dependence of the acoustically measured degree of cure and the predicted rate of reaction.

Winfree, W. P.↗

Space radiation effects on the dimensional stability of a toughened epoxy graphite composite

The effects of a simulated space radiation environment on the dimensional stability of an elastomer-toughened epoxy-graphite composite were determined. The response of the material was characterized following exposure to radiation doses equivalent to geosynchronous orbit lifetimes ranging from 6 months to 30 years. The results show that radiation interacts with the epoxy matrix to embrittle the composite, beginning at relatively low total doses (10 to the 7th power rads). The embrittlement results in thermal expansion changes and significant laminate microcracking during thermal cycling. These property changes could limit the service life of this material in some spacecraft applications.

Sykes, G. F.↗

Kinetic study of polymerization/curing of filament-wound composite epoxy resin systems with aromatic diamines

The kinetics of polymerization/curing of a filament-wound composite epoxy resin consisting of an 80/20 DGEBA/DGEBD blend and an MDA/m-PDA blend (Tonox 60/40) was studied at various temperatures and at amine epoxy ratios between 1.1 and 4.4 by means of Fourier-transform (FT) IR and bulk viscosity measurements. The activation energy for the polymerization/curing reaction using an amine/epoxy ratio of 1.1 was 11.9 kcal/mole, in agreement with a previous value. The FT-IR conversion-time plots were fitted to a kinetic expression containing two rate constants with activation energies of 13.7 and 10.0 kcal/mole. The bulk viscosity followed the Williams et al. (1955) equation, with a Di Benedetto (1965) expression for the glass transition temperature.

Golub, M. A.↗

A study of the damping capacity of graphite epoxy composites in a vacuum

The damping properties of a graphite epoxy composite material (used in the construction of the Hubble Space Telescope) are measured under a variety of conditions in a vacuum chamber to simulate conditions in space. An improved method is proposed which utilizes several points of the response curve near a resonance to estimate the damping ratio and the undamped resonance frequency. The damping of a graphite epoxy tube is monitored for four weeks to study moisture desorption and temperature effects. A significant variation is observed in the damping ratio with temperature.

Rao, Mohan D.↗

The effect of bromination of carbon fibers on the coefficient of thermal expansion of graphite fiber-epoxy composites

To examine the effect of bromination of carbon fibers on the coefficient of thermal expansion (CTE) of carbon fiber epoxy composites, several pristine and brominated carbon fiber-epoxy composite samples were subjected to thermomechanical analysis. The CTE's of these samples were measured in the uniaxial and transverse directions. The CTE was dominated by the fibers in the uniaxial direction, while it was dominated by the matrix in the transverse directions. Bromination had no effect on the CTE of any of the composites. In addition, the CTE of fiber tow was measured in the absence of a polymer matrix, using an extension probe. The results from this technique were inconclusive.

Jaworske, D. A.↗

Properties of two composite materials made of toughened epoxy resin and high-strain graphite fiber

Results are presented from an experimental evaluation of IM7/8551-7 and IM6/18081, two new toughened epoxy resin, high strain graphite fiber composite materials. Data include ply-level strengths and moduli, notched tension and compression strengths and compression-after-impact assessments. The measured properties are compared with those of other graphite-epoxy materials.

Dow, Marvin B.↗

Fabrication and characterization of amine terminated poly(arylene ether sulfone) modified epoxy-carbon fiber composites

Multifunctional epoxy resin networks were chemically modified with thermoplastic amine terminated poly(arylene ether sulfones) of controlled molecular weights. This system was then examined as both neat resin and as a matrix resin for carbon fiber composites. The neat resin displayed a significant increase in both fracture toughness and energy release rate values. This was attributed to the altered morphology, which could be varied from particles of polysulfone in an epoxy matrix to that of a quasi-continuous polysulfone phase.

Cecere, James A.↗

Experimental study of damping of graphite epoxy composite material of the Space Telescope truss system

The truss system of the Hubble Space Telescope is made of graphite epoxy tubes and beams that have very low material damping. This paper describes a systematic experimental evaluation of the damping capacity of the graphite epoxy material used in the telescope truss system. The damping capacity of the composite material was measured both under normal and elevated temperatures in atmospheric conditions and in vacuum. Both free decay and steady state methods were used to measure the damping ratio of different specimens under different boundary conditions. A method that involves an iterative least-squares curve-fitting technique for the measured frequency response data has been developed to improve the accuracy of the damping ratio estimation. A unique experimental setup was developed to measure the damping of the material in a vacuum chamber. It was found that outgassing (moisture desorption) has little effect on the damping of the specimen. On the other hand, it was observed that temperature has a significant effect on both the damping and resonance frequencies of the specimen.

Rao, M. D.↗

Evaluation of atomic oxygen resistant protective coatings for fiberglass-epoxy composites in LEO

Fiberglass-epoxy composite masts are the prime structural members for the Space Station Freedom solar array. At the altitude where Space Station Freedom will operate, atomic oxygen atoms are the most predominant species. Atomic oxygen is highly reactive and has been shown to oxidize organic and some metallic materials. Tests with random and directed atomic oxygen exposure have shown that the epoxy is removed from the composite exposing brittle glass fibers which could be easily removed from the surface where they could contaminate Space Station Freedom Systems. Protection or fiber containment systems; inorganic based paints, aluminum braid, and a metal coating; were evaluated for resistance to atomic oxygen, vacuum ultraviolet radiation, thermal cycling, and mechanical flexing. All appeared to protect well against atomic oxygen and provide fiber containment except for the single aluminum braid covering. UV radiation resistance was acceptable and in general, thermal cycling and flexure had little to no effect on the mass loss rate for most coatings.

Rutledge, Sharon K.↗

Interphase tailoring in graphite-epoxy composites

The fiber-matrix interphase in graphite fiber-epoxy matrix composites is presently modified through the electrodeposition of a coating of the polymer poly(styrene-comaleic anhydride), or 'SMA' on the graphite fibers; optimum conditions have been established for the achievement of the requisite thin, uniform coatings, as verified by SEM. A single-fiber composite test has shown the SMA coating to result in an interfacial shear strength to improve by 50 percent over commercially treated fibers without sacrifice in impact strength. It is suggested that the epoxy resin's superior penetration into the SMA interphase results in a tougher fiber/matrix interface which possesses intrinsic energy-absorbing mechanisms.

Subramanian, R. V.↗

Microscopic deformation in a heated unidirectional graphite-epoxy composite

Both in-plane and out-of-plane displacements were determined in patches of the toughened 1962-ERLX epoxy bounded by three closely packed high-modulus P75S graphite fibers. The P75S/1962-ERLX composite was unidirectional, with an average fiber volume of 60 percent. On heating to 44 C from room temperature, the epoxy confined between clusters of three fibers sank in a trough beneath the plane of the fiber ends by 50-120 nm. When the maximum temperature achieved in the prior thermal cycles exceeded 100 C the depth of the trough increased. However, when cycles exceeding 100 C were followed by thermal cycles of decreasing amplitude, chosen to reduce interfacial stress relaxation, the depth of the trough decreased. The results illustrate the feasibility of deducing quantitative data on local deformation from high-resolution strain measurements on cut surfaces.

Morris, W. L.↗

Design and testing of thermal-expansion-molded graphite-epoxy hat-stiffened sandwich panels

Minimum weight configurations for two types of graphite-epoxy hat-stiffened compression-loaded panels fabricated by the thermal-expansion-molding (TEM) manufacturing process were evaluated analytically and experimentally for designs with load index Nx/L values ranging from 100 to 800. The two types of panels contain graphite-epoxy face sheets with a foam core and hat stiffeners which are either open or filled with foam. Constraints on the extensional and shear stiffnesses are imposed on the design so that the panels will satisfy typical constraints for aircraft wing structures. Optimal structurally efficient TEM panels are compared to commercially available aluminum aircraft structures. Predicted load-strain relationships agree well with experimental results. Significant impact damage to the unstiffened face sheet and foam core does not noticeably reduce the load carrying ability of the panels, but damage to the stiffened face sheet reduces the failure load by 20 percent compared to unimpacted panels.

Jegley, Dawn C.↗

Effects of postcuring on mechanical properties of pultruded fiber-reinforced epoxy composites and the neat resin

The effects of postcuring on mechanical properties of pultruded fiber-reinforced epoxy-resin composites have been investigated. Composites with carbon, glass, and aramid reinforcement fibers were individually studied. The epoxy was a commercially-available resin that was especially developed for pultrusion fabrication. The pultrusions were conducted at 400 F with postcures at 400, 450, 500, and 550 F. Measurements of the flexural, shear, and interlaminar fracture-toughness properties showed that significant postcuring can occur during the pultrusion process. All three mechanical properties were degraded by the higher (500 and 550 F) temperatures; photomicrographs suggest that the degradation was caused at the fiber-resin interface for all three fiber types.

Long, Edward R., Jr.↗

Process development and fabrication of space station type aluminum-clad graphite epoxy struts

The manufacture of aluminum-clad graphite epoxy struts, designed for application to the Space Station truss structure, is described. The strut requirements are identified, and the strut material selection rationale is discussed. The manufacturing procedure is described, and shop documents describing the details are included. Dry graphite fiber, Pitch-75, is pulled between two concentric aluminum tubes. Epoxy resin is then injected and cured. After reduction of the aluminum wall thickness by chemical milling the end fittings are bonded on the tubes. A discussion of the characteristics of the manufactured struts, i.e., geometry, weight, and any anomalies of the individual struts is included.

Ring, L. R.↗

Evaluation of atomic oxygen resistant protective coatings for fiberglass-epoxy composites in LEO

Fiberglass-epoxy composite masts are the prime structural members for the Space Station Freedom solar array. At the altitude where Space Station Freedom will operate, atomic oxygen atoms are the most predominant species. Atomic oxygen is highly reactive and has been shown to oxidize organic and some metallic materials. Tests with random and directed atomic oxygen exposure have shown that the epoxy is removed from the composite exposing brittle glass fibers which could be easily removed from the surface where they could contaminate space Station Freedom Systems. Protection or fiber containment systems, inorganic based paints, aluminum braid, and a metal coatinsg, were evaluated for resistance to atomic oxygen, vacuum ultraviolet radiation, thermal cycling, and mechanical flexing. All appeared to protect well against atomic oxygen and provide fiber containment except for the single aluminum braid covering. UV radiation resistance was acceptable and in general, thermal cycling and flexure had little to no effect on the mass loss rate for most coatings.

Rutledge, Sharon K.↗

Gravimetric measurements of materials outgassing applied to graphite-epoxy laminates

The outgassing rates of two graphite-epoxy laminates, American Cyanamide 985B-626 and HST-7B-112, were obtained using a gravimetric method. The rates as a function of time and temperature were derived from the measurements of their mass losses at temperatures varying from 25 to 150 C and for a time span of up to 400 hours in a vacuum. The data from those measurements were reduced to obtain the outgassing activation energies, the mass losses per unit mass or area, and the corresponding outgassing rates. The rates are expressed in closed-form equations and are directly usable for modeling computations. The procedures to obtain these parameters are shown and may be used for the evaluation of other materials. The results of the tests show that the activation energies of the two materials are: 4630 cal/mole for the 985B-626 materials and 4791 cal/mole for the HST-7B-112 sample no. 10 Graphite Epoxy. The outgassing rates of these materials are in the 1OE-5 g sq cm/hr range and they decay according to a power of time of 0.60 at 25 C, indicating that the outgassing process is mainly a diffusion at that temperature. The normalized mass losses versus time obtained from these tests were compared to the discrete results obtained from the ASTM-E595 tests. The comparison provides general indications on the effects of temperature and time in relation to the ASTM test values obtained at 125 C for a 24-hour test duration.

Scialdone, John J.↗

A new antifoaming agent for epoxy material processing

It has been found that fluorodiepoxides are effective antifoaming agents for epoxy processing when applied at a level as low as 0.1 to 0.2 percent, and there is no adverse effect on the properties of the cured products. The novelty of the fluorodiepoxide is that it is reactive and can copolymerize with a conventional epoxy resin at the same time in the same way in forming an inter-crosslinked polymer network. However, when applied at a high level, compatibility problems may prevail.

Lee, Sheng Yen↗

Use of graphite epoxy composites in the Solar-A Soft X-Ray Telescope

This paper describes the use of composite materials in the Soft X-Ray Telescope (SXT). One of the primary structural members of the telescope is a graphite epoxy metering tube. The metering tube maintains the structural stability of the telescope during launch as well as the focal length through various environmental conditions. The graphite epoxy metering tube is designed to have a negative coefficient of thermal expansion to compensate for the positive expansion of titanium structural supports. The focus is maintained to + or - 0.001 inch by matching the CTE of the composite tube to the remaining structural elements.

Jurcevich, B. K.↗