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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRSDate not supplied

NASA Crew Health & Performance Capability Development for Exploration: 2022 to 2023 Overview

Radiation, reduced gravity, distance from earth, isolation and confinement, and habitation within artificially created and controlled life support environments are hazards that present risk to human space explorers. These hazards necessitate development of new technologies to protect crew health and performance during future long-duration missions to the moon and Mars. NASA’s System Capability Leads coordinate with agency experts, programs, and exploration architecture teams to identify and prioritize technology investments in support of future missions. This paper describes progress over the past year in CHP technology development, ground testbed development, ground-based testing, and in-flight technology demonstrations. Technology maturation progress and future plans are described in the following capability areas: crew health countermeasures; spacesuit physiology and performance; food and nutrition; radiation protection; and exploration medical capabilities.

Andrew F.J. Abercromby↗
NASA NTRS2023

Precision of Spacecraft Doppler Tracking at Low Signal-to-Noise Ratios

The signal-to-noise ratio received at Earth is typically larger than 10 dB-Hz for radio tracking of a spacecraft in deep space, allowing a phase-locked loop to execute reliable carrier tracking. Recently, missions have been proposed to utilize low-gain antennas for Doppler tracking where the signal-to-noise ratio may be at the single-digit (dB-Hz) level. In this work, we discuss spacecraft Doppler tracking at these low signal-to-noise ratios through an analysis of thermal noise on the radio link, results from ground testing with the Deep Space Network, and demonstrations with an active spacecraft. We show that by utilizing an open-loop receiver to capture the carrier signal and by applying post-processing techniques, radio data with the signal-to-noise ratio as low as 4 dB-Hz can be used to derive Doppler data with precision sufficient for tracking a spacecraft in deep space.

D. R. Buccino↗
NASA NTRS2010

Design Considerations for Human Rating of Liquid Rocket Engines

I.Human-rating is specific to each engine; a. Context of program/project must be understood. b. Engine cannot be discussed independently from vehicle and mission. II. Utilize a logical combination of design, manufacturing, and test approaches a. Design 1) It is crucial to know the potential ways a system can fail, and how a failure can propagate; 2) Fault avoidance, fault tolerance, DFMR, caution and warning all have roles to play. b. Manufacturing and Assembly; 1) As-built vs. as-designed; 2) Review procedures for assembly and maintenance periodically; and 3) Keep personnel trained and certified. c. There is no substitute for test: 1) Analytical tools are constantly advancing, but still need test data for anchoring assumptions; 2) Demonstrate robustness and explore sensitivities; 3) Ideally, flight will be encompassed by ground test experience. III. Consistency and repeatability is key in production a. Maintain robust processes and procedures for inspection and quality control based upon development and qualification experience; b. Establish methods to "spot check" quality and consistency in parts: 1) Dedicated ground test engines; 2) Random components pulled from the line/lot to go through "enhanced" testing.

Parkinson, Douglas↗
NASA NTRS1988

Design of ground test suspension systems for verification of flexible space structures

A simple model demonstrates the frequency-increasing effects of a simple cable suspension on flexible test article/suspension systems. Two passive suspension designs, namely a negative spring mechanism and a rolling cart mechanism, are presented to alleviate the undesirable frequency-increasing effects. Analysis methods are provided for systems in which the augmentations are applied to both discrete and continuous representations of test articles. The damping analyses are based on friction equivalent viscous damping. Numerical examples are given for comparing the two augmentations with respect to minimizing frequency and damping increases.

Cooley, V. M.↗
NASA NTRS2016

800 C Silicon Carbide (SiC) Pressure Sensors for Engine Ground Testing

MEMS-based 4H-SiC piezoresistive pressure sensors have been demonstrated at 800 C, leading to the discovery of strain sensitivity recovery with increasing temperatures above 400 C, eventually achieving up to, or near, 100 recovery of the room temperature values at 800 C. This result will allow the insertion of highly sensitive pressure sensors closer to jet, rocket, and hypersonic engine combustion chambers to improve the quantification accuracy of combustor dynamics, performance, and increase safety margin. Also, by operating at higher temperature and locating closer to the combustion chamber, reduction of the length (weight) of pressure tubes that are currently used will be achieved. This will result in reduced costlb to access space.

Pressure sensors↗
NASA NTRSDate not supplied

Demonstration of Lidar Sensors for Precision Safe Landing on Planetary Bodies

Missions to solar system bodies must meet increasingly ambitious objectives requiring highly reliable “precision landing”, and “hazard avoidance” capabilities. To meet these needs, we have developed two lidar sensor systems that can be used individually or in concert depending on the mission requirements. One is Navigation Doppler Lidar (NDL) capable of providing vehicle precision vector velocity and ground-relative altitude and the other is an Imaging Flash Lidar for Terrain Relative Navigation and Hazard Detection and Avoidance. Using both lidar sensors together will enable landing anywhere and under any lighting condition. The NDL performance has been extensively characterized through numerous ground and aircraft flight tests and will be soon demonstrated on two lunar landing missions (mid-2023). The Flash Lidar performance is currently being assessed onboard a drone and will soon be tested on helicopter and fixed-wing aircraft platforms. This paper describes both lidar sensors and their expected operation on landing vehicles.

Precision Landing↗
NASA NTRSDate not supplied

X-57 Mod III Wing Ground Vibration Test

The X-57 “Maxwell” all-electric experimental aircraft was an electric propulsion demonstrator developed by the National Aeronautics and Space Administration to inform airworthiness standards for electrified aircraft. The development of the X-57 aircraft was separated into configuration modifications culminating in a distributed electric propulsion flight demonstrator named Modification IV (a.k.a., Mod IV). One of these configurations, the X-57 Mod III aircraft, involved flight-testing of a long, slender, high-aspect-ratio wing with two electric motors located at the wingtips. The X-57 Mod III wing ground vibration test was performed in the Flight Loads Laboratory at the National Aeronautics and Space Administration Armstrong Flight Research Center to measure the structural dynamics properties of the newly developed wing, and to confirm airworthiness of the Mod III/IV aircraft. This paper describes the testing performed to acquire the modal data and the subsequent results from the test.

Samson Truong↗
NASA NTRS2024

Configuring and Testing Mesh Radios for Air-To-Ground Communications

The initial mesh network used to demonstrate a simple mesh network for the air-to-ground challenge will consist of 4 mesh radios purchased from DoodleLabs. The multiband radios operate in both the 915MHz and 2450MHz frequencies and can use Wi-Fi to connect to deployed devices. The DoodleLabs radios come preconfigured with unique IP addresses but to make sure of compatibility each radio will be assigned an IP address. For initial testing configurations will be changed using the built-in local web server interface that DoodleLabs radios provide. To access the webserver a computer connects to the radios broadcast Wi-Fi network using the default credentials, then enter the default IP address into a browser. This webserver will allow the user to monitor the radio performance and make changes to the various systems. The simple configuration page will allow an operator to make many of the initial changes to place each radio on the network and secure each connection with a new password. Further testing will then be performed by building out a simulated virtual network of 26 nodes and connecting the 4 DoodleLabs radios into this simulation. This will give insight into the radio’s performance in the larger system they will likely operate in given the project requirements. This testing will focus on multi-hop throughput, latency and the resiliency to packet loss.

Mesh Radio↗
NASA NTRS2014

Integrated Ground Operations Demonstration for Responsive Space Access

The NASA Advanced Exploration Systems (AES) program has a three year project to develop and demonstrate technologies to fundamentally change the way ground servicing activities support future access to space architectures. The AES Integrated Ground Operation Demonstration Units (IGODU) project has created two test beds for investigating and maturing two key elements of spaceport processing activities. The first is the GODU Integrated Refrigeration and Storage test bed that is demonstrating zero-loss storage of liquid hydrogen propellants and studying the storage and transfer of densified propellants. The second activity is the GODU Autonomous Control test bed that is implementing health management technologies and autonomous control capability of the propellant loading process to reduce the standing army of experts historically needed to ensure safe propellant loading operations. This presentation will give an overview of the activities at the Kennedy Space Center on these two test beds and its potential impact on future access to space programs.

ground operational support system↗
NASA NTRS1988

Orbital Maneuvering Vehicle (OMV) remote servicing kit

With the design and development of the Orbital Maneuvering Vehicle (OMV) progressing toward an early 1990 initial operating capability (IOC), a new era in remote space operations will evolve. The logical progression to OMV front end kits would make available in situ satellite servicing, repair, and consummables resupply to the satellite community. Several conceptual design study efforts are defining representative kits (propellant tanks, debris recovery, module servicers); additional focus must also be placed on an efficient combination module servicer and consummables resupply kit. A remote servicer kit of this type would be designed to perform many of the early maintenance/resupply tasks in both nominal and high inclination orbits. The kit would have the capability to exchange Orbital Replacement Units (ORUs), exchange propellant tanks, and/or connect fluid transfer umbilicals. Necessary transportation system functions/support could be provided by interfaces with the OMV, Shuttle (STS), or Expendable Launch Vehicle (ELV). Specific remote servicer kit designs, as well as ground and flight demonstrations of servicer technology are necessary to prepare for the potential overwhelming need. Ground test plans should adhere to the component/system/breadboard test philosophy to assure maximum capability of one-g testing. The flight demonstration(s) would most likely be a short duration, Shuttle-bay experiment to validate servicer components requiring a micro-g environment.

Brown, Norman S.↗
NASA NTRS1982

Development of the structural technology of a large deployable antenna

The current NASA-sponsored Antenna Technology Development Program of the offset wrap-rib antenna concept is based on a ground test program of 'proof of concept' hardware whose potential on-orbit performance is based on analytical estimates. The ground demonstration hardware represents a partial 55-meter diameter reflector and feed support structure. Testing will include automated deployment, reflector surface quality evaluation and validation of analytical performance models. Test results and hardware fabrication costs will be used to refine the models that will be the basis for the preliminary design of a 100-meter diameter wrap-rib antenna system. Additionally, the design, processes, tooling, fabrication techniques, fixturing and assembly approaches used for the 'proof of concept' hardware are directly applicable to building flight systems up to 100 meters in diameter.

Wada, B. K.↗
NASA NTRS1999

Propellant Densification for Launch Vehicles: Simulation and Testing 1999

One of the many key technologies required to make single-stage to orbit an actuality, the technology of sub-cooling cryogenic propellants below their normal saturation temperatures and thereby making them more dense, is unquestionably on its way towards full and practical realization. The technology of Propellant Densification has been the subject of an extensive research and development program overseen by Lockheed Martin Michoud Space Systems and NASA Glenn Research Center over the past several years. This paper presents a status report of this research and development. Specifically examined within this paper is the status of the current and continuing efforts on the mathematical simulation of the in-tank propellant densification process currently baselined for the Lockheed Martin VentureStar Reusable Launch Vehicle (RLV). Keys to this modeling effort are an understanding and quantification of the effects of thermal stratification and the ability to capture the complex and unique multiple section tank geometries being proposed for future launch vehicles. A simulation that properly captures these phenomena has been developed by Lockheed Martin. Also discussed is the significant test program that has been undertaken in coordination with NASA Glenn Research Center. In this testing, the liquid hydrogen recirculation and densification process was simulated and the thermal stratification of the densified propellant was recorded throughout the tank. This testing marks the first time that such a process has been carried out within a multiple-lobe, flight-similar tank. The results from this testing have gone a long way towards grounding the mathematical models and towards demonstrating the readiness of the technology for near-term use. A further and even more ambitious test program examining the production and utilization of densified propellants is being planned for late-autumn 1999. An overview of these plans is presented.

Knowles, Timothy E.↗
NASA NTRSDate not supplied

All-Electric X-Plane, X-57 Mod II Ground Vibration Test

As part of the National Aeronautics and Space Administration New Aviation Horizons initiative to demonstrate and validate future high-impact concepts and technologies, the X-57 Maxwell airplane--the first all-electric X-plane--was conceived to advance research in the area of electric propulsion to show the feasibility of minimizing fuel use, reducing emissions, and lowering noise during flight. Through several configuration modifications to the X-57 airplane, validation of electrical-powered flight with increasing efficiency between each modification when compared to the baseline original airplane is anticipated. In the case of the X-57 Modification II airplane, a ground vibration test was needed to identify the airplane structural modes and use them to update and validate the finite element model. To determine the airworthiness of the airplane the updated finite element model will be utilized to investigate both classical and whirl flutter. The X-57ModificationII ground vibration test was performed by the National Aeronautics and Space Administration Armstrong Flight Research Center Flight Loads Laboratory. This paper will highlight the testing performed to acquire the modal data as well as the results.

Natalie Dawn Spivey↗
NASA NTRSDate not supplied

PRIME ISS Ground Prototype

In Additive Manufacturing (AM) with metal powders, layers of material are deposited and fused to form metal 3D parts. However, in most cases, remnant powder still must be removed from interior cavities and channels to fully clean the part before use. Ground demonstrations such as ultrasonic cleaning have been proven to work during ground testing at MSFC and Florida State University. However, manufacturing in the low gravity environment of space introduces challenges to this powder removal. Therefore, if this concept could be demonstrated in microgravity, the ability to clean AM parts or contaminated parts can bring new advancements to in-space manufacturing (ISM). The goal of this work was to make significant progress on developing an ISS payload using the ultrasonic technology called Powder Removal in Microgravity Environments (PRIME). This would also create new opportunities for in-space manufacturing (ISM) and the additive manufacturing community to develop new standards and practices for powder removal and the cleaning of contaminated parts in space.

Microgravity↗
NASA NTRS2006

Characterization of Hollow Cathode Performance and Thermal Behavior

Hollow cathodes are one of the main life-limiting components in ion engines and Hall thrusters. Although state-of-the-art hollow cathodes have demonstrated up to 30,352 hours of operation in ground tests with careful handling, future missions are likely to require longer life, more margin and greater resistance to reactive contaminant gases. Three alternate hollow cathode technologies that exploit different emitter materials or geometries to address some of the limitations of state-of-the-art cathodes are being investigated. Performance measurements of impregnated tungsten-iridium dispenser cathodes at discharge currents of 4 to 15 A demonstrated that they have the same operating range and ion production efficiency as conventional tungsten dispenser cathodes. Temperature measurements indicated that tungsten-iridium cathodes also operate at the same emitter temperatures. They did not exhibit the expected reduction in work function at the current densities tested. Hollow cathodes with lanthanum hexaboride emitters operated over a wide current range, but suffered from lower ion production efficiency at currents below about 12.4 A because of higher insert heating requirements. Differences in operating voltages and ion production rates are explained with a simple model of the effect of cathode parameters on discharge behavior.

ion engines↗
NASA NTRS1986

A flight test challenge - Aeroassist for reuseable, space-based transportation

Attention is given to the challenges addressed by NASA in the development of reusable, space-based transportation systems which take advantage of aerobraking to achieve greater performance and overall efficiency. Aerobraking environmental factors associated with achieving higher energy reusable systems are outlined and the need for a coupled utilization of ground test capabilities and computational fluid dynamics (CFD) is demonstrated. It is concluded that the certification of CFD capability to provide the aerodynamic performance and aerothermodynamic environment for an aerobraking orbital transfer vehicle would be of major significance for the design and development of future flight systems.

Ried, Robert C.↗
NASA NTRS1986

NASA's approach to space commercialization

The NASA Office of Commercial Programs fosters private participation in commercially oriented space projects. Five Centers for the Commercial Development of Space encourage new ideas and perform research which may yield commercial processes and products for space ventures. Joint agreements allow companies who present ideas to NASA and provide flight hardware access to a free launch and return from orbit. The experimenters furnish NASA with sufficient data to demonstrate the significance of the results. Ground-based tests are arranged for smaller companies to test the feasibility of concepts before committing to the costs of developing hardware. Joint studies of mutual interest are performed by NASA and private sector researchers, and two companies have signed agreements for a series of flights in which launch costs are stretched out to meet projected income. Although Shuttle flights went on hold following the Challenger disaster, extensive work continues on the preparation of commercial research payloads that will fly when Shuttle flights resume.

Gillam, Isaac T., IV↗
NASA NTRS1990

In-space construction and dynamics of large space structures

The types of equipment and structures that will be required to construct very large spacecraft in space are discussed. One of the basic issues that must be resolved is the appropriate mix of humans and machines in the construction process. While the use of robots offers the potential for reducing the number of extra-vehicular activity (EVA) hours required for particular construction operations, the availability of humans greatly increases the reliability of complex construction tasks. A hybrid system is described which makes the best use of man and machine to provide a highly reliable and versatile construction approach. Such a system will provide an efficient method for constructing large spacecraft until fully automated, robotic devices can be perfected. Details are given on an extensive ground test program which was designed to evaluate and demonstrate large spacecraft construction. A discussion is presented on the use of the Space Station Freedom, or an appropriate derivative, as a construction facility. Finally, a construction scenario and assembly timelines are presented for constructing a 20-meter-diameter high precision reflector.

Mikulas, Martin M., Jr.↗