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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Microstructure and magnetic properties of (001) textured L1(0) FePt films on amorphous glass substrate

L1(0) FePt thin films with an island-like morphology and magnetic perpendicular anisotropy were grown at low temperature (300 < T-dep< 375 degrees C) by magnetron sputtering on Hoya glass substrates using a 30-nm thick Cr (2 0 0) underlayer. An MgO buffer layer with a thickness of 2 nm was used to inhibit the diffusion from the Cr underlayer and promote the growth of (0 0 1) oriented L1(0) FePt films by inducing an in-plane lattice distortion. By varying the substrate temperature and the Ar sputter pressure (3.5 < P-Ar< 15 mTorr) during the deposition, the degree of chemical order, the microstructure and the magnetic properties were tuned and the best properties in term of squareness ratio (M-r/M-s similar to 0.95) and coercive field (H-c similar to 14 kOe) were observed for films deposited at T-dep = 350 degrees C and P-Ar= 5 mTorr, due to the appearance of a tensile strain, which favors the perpendicular anisotropy. The analysis of the angular dependence of remanent magnetization curves on the optimized sample suggests that the magnetization reversal is highly incoherent due to the inter-island interactions. Our results provide useful information on the low temperature growth of FePt films with perpendicular anisotropy onto glass substrates, which are relevant for a variety of technological applications, such as magnetic recording and spintronic devices. (C) 2015 Elsevier B.V. All rights reserved.

Speliotis, T↗
DOE OSTI2015

Microstructures and Properties of Medium Manganese Sheet Steels - Strategies and Opportunities

Medium manganese steels, with 3 to 10 wt pct Mn, have been shown to be capable of being thermally-processed to produce sheet products with a variety of strength-ductility combinations and thus are receiving considerable attention as candidates for 3rd generation advanced high strength steels (3GAHSS). The steels typically contain refined microstructures with characteristic microstructural dimensions of 1 to 2 µm and consist of significant amounts of retained austenite in a fine grained ferritic matrix. Strategies for development of medium manganese steels are reviewed and results of recent property predictions based on composite modeling are presented. The importance of controlling austenite stability is illustrated with data on medium Mn (7 and 10 wt pct.), low carbon (0.1 and 0.15 wt pct) steels. Important forming variables (strain, strain rate, and temperature) are discussed, along with a consideration of yield point elongation, present in many medium Mn steels.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and Properties of the Al-27Si/Cu/Al-50Si Joint Brazed by the Partial Transient Liquid Phase Bonding

Al-27Si and Al-50Si were brazed by using a thin Cu interlayer. The metallurgical bonding without obvious defects is achieved, and a wide brazing seam consisting of fine eutectic structures and coarse Si particles is formed in the Al-27Si/Cu/Al-50Si joint. The deposition of Si element in the liquid phases during solidification results in the formation of the larger Si particles and ultra-small Si particles in the brazing seam. The shear strength of the joint reaches 63 MPa.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Nano/ultrafine grained austenitic stainless steel through the formation and reversion of deformation-induced martensite: Mechanisms, microstructures, mechanical properties, and TRIP effect

A comprehensive study was carried out on the strain-induced martensitic transformation, its reversion to austenite, the resultant grain refinement, and the enhancement of strength and strain-hardening ability through the transformation-induced plasticity (TRIP) effect in a commercial austenitic 304L stainless steel with emphasis on the mechanisms and the microstructural evolution. A straightforward magnetic measurement device, which is based on the measurement of the saturation magnetization, for evaluating the amount of strain-induced martensite after cold rolling and reversion annealing in metastable austenitic stainless steels was used, which its results were in good consistency with those of the X-ray diffraction (XRD) method. A new parameter called the effective reduction in thickness was introduced, which corresponds to the reasonable upper bound on the obtainable martensite fraction based on the saturation in the martensitic transformation. By means of thermodynamics calculations, the reversion mechanisms were estimated and subsequently validated by experimental results. The signs of thermal martensitic transformation at cooling stage after reversion at 850 °C were found, which was attributed to the rise in the martensite start temperature due to the carbide precipitation. After the reversion treatment, the average grain sizes were around 500 nm and the nanometric grains of the size of ~ 65 nm were also detected. The intense grain refinement led to the enhanced mechanical properties and observation of the change in the work-hardening capacity and TRIP effect behavior. A practical map as a guidance for grain refining and characterizing the stability against grain growth was proposed, which shows the limitation of the reversion mechanism for refinement of grain size. - Graphical abstract: Display Omitted - Highlights: • Nano/ultrafine grained austenitic stainless steel through martensite treatment • A parameter descriptive of a reasonable upper bound on the obtainable martensite • Characterization of martensite by virtue of a new developed magnetic device • Investigation of mechanical properties and TRIP effect and the effect of grain size.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The influence of power spinning and annealing temperature on microstructures and properties of Cu-Sn alloy

Highlights: • The strengthening effect of power spinning is mainly achieved by strengthening fine grains and dislocations. • Twins formed by the aggregation and overlapping of stacking faults grow and widen • In power spinning of Cu-Sn alloy, plastic deformation is primarily powered by dislocation sliding. - Abstract: Electron back scatter diffraction pattern (EBSD), metallographic microscope (OM) and transmission electron microscope (TEM) are used to analyze the microstructural state of the Cu-Sn alloy before and after power spinning and annealing. The results show that after power spinning, the α phase grains are refined and gradually evolve into small and fine α{sub II} and deformed α{sub III} crystal grains, with an average grain size of about 2.2 μm. Work hardening results in massive network-like subgrain boundaries distributed in power spinning microstructure. Annealing at 400 °C contributes to the formation of dislocation cells and stacking faults, and high-angle grain boundaries (HABS) start to migrate and slide. After the formation of less defective equiaxed grains at 500 °C, twins continue to grow and widen based through continuous accumulation of stacking faults. Further testing of mechanical properties reveals that power spinning is conducive to the improvement of mechanical properties of Cu-Sn alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Frontal Polymerization of Stereoisomers: Distinct Microstructures and Properties in Endo- and Exo- Dicyclopentadiene Thermosets

This study explores the relationship between monomer stereochemistry and the materials properties of thermosets generated by frontal ring-opening metathesis polymerization (FROMP). The exo- and endo-stereoisomers of dicyclopentadiene (DCPD) undergo rapid FROMP to fabricate robust thermosets within seconds. The exo-isomer provides significant benefits compared to the commonplace endo-DCPD resins; exo-DCPD supports faster fronts (≈3 times faster) than the endo-analogue and is an easier-to-handle liquid at room temperature. This work is among the first to explore the materials properties of p(exo-DCPD) thermosets. Here, we demonstrate a significant decrease in T g for products derived from exo-DCPD, despite having a similar rubbery plateau compared to p(endo-DCPD). Soluble oligomers were synthesized as models to probe the microstructural features affected by the monomer stereochemistry. Interestingly, hydrogenated oligomers of endo-DCPD exhibit slight differences in stereoregularity compared to their exo-counterparts. Finally, we incorporated a bisnorbornenyl cross-linker in exo-DCPD resins to boost the polymer T g , while also maintaining fronts that propagate faster than endo-DCPD.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Effect of Deep Cryogenic Treatment on Mechanical Properties and Microstructure of the Tool Steel CR7V for Hot Stamping

To solve the failure problem of hot stamping tool, the CR7V steel was deep cryogenically treated at different dwelling times with multiple tempering. The hardness, impact toughness and wear resistance of the CR7V steel were examined, and the effects of deep cryogenic treatment on the microstructure of the CR7V steel were studied by means of optical microscope, scanning electron microscope and energy-dispersive spectroscopy. The results show that deep cryogenic treatment has little effect on the hardness of the tempered CR7V steel, but improves its impact toughness and wear resistance. The improvement in mechanical properties is a result of the combination of dissolution of large carbide particles, formation of small-sized and uniformly distributed carbide particles and fine tempered martensite structure. The cryogenic treatment is optimized as follows: vacuum gas quenching, deep cryogenic treatment at − 196 °C for 6 h and triple tempering at 560 °C for 2 h, which improves the wear resistance by 68% and the impact toughness by 58% compared to the conventional heat treatment.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Specific Features of the Microstructure and Properties of Multielement Nitride Coatings Based on TiZrNbAlYCr

Multicomponent nanostructured coatings based on (TiZrNbAlYCr)N with a hardness as high as 47 GPa were obtained by cathodic arc deposition. The effect of partial nitrogen pressure P{sub N} (with constant bias potential U{sub b} =–200 V applied to the substrate) on the phase-composition variation, the size of crystallites, and their relation to the microstructure and hardness was investigated. An increase in the nitrogen pressure resulted in the formation of two phases with characteristic BCC (the lattice period is 0.342 nm) and FCC lattices with averaged nanocrystallite sizes of 15 and 2 nm. At a high pressure of 0.5 Pa, crystallites in the FCC phase with a lattice period of 0.437 nm grew in size to ~7 nm. The hardness of deposited coatings with larger (3.5 nm) FCC-phase crystallites and smaller (7 nm) BCC-phase crystallites was enhanced considerably.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2019

Effect of Chemical Composition on the Microstructure and Properties of the Ag-Ga-Ge Alloys

This study presents a comparison of thermodynamically calculated phase compositions of Ag-Ga-Ge alloys at fixed temperatures with phase analysis results of alloys annealed at respective temperatures. Three isothermal sections of the Ag-Ga-Ge system at 25, 100 and 300 °C have been extrapolated using optimized thermodynamic parameters from the literature. An experimental analysis of the microstructure was carried out using optical microscopy, scanning electron microscopy and energy-dispersive spectrometry. Results obtained by x-ray powder diffraction methods (identified phases and lattice parameters) were compared with the results of the predicted phase equilibria. Good overall agreement between experimental and calculated values was obtained. The Brinell hardness and electrical conductivity of selected alloys were measured and obtained results were analyzed with respect to their overall compositions and phase constituents.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Target Configuration Effect on Microstructures and Properties of Vertically Aligned Nanocomposites

Vertically aligned nanocomposites (VANs) are unique thin films with vertical nanostructures embedded in a matrix material, allowing for the integration of two distinct materials. These nanocomposites offer novel combined physical properties, such as nanocomposite-based multiferroics and strongly coupled physical properties, such as magneto-optic coupling. Much work has been conducted in exploring different two-phase combinations and various processing conditions to achieve novel tunable properties that cannot be obtained by any single-phase material alone. Here, in this work, the target configuration effects are explored for the growth of LaFeO 3 –CoNi 2 O 4 VANs. Both mixed and pie-shaped targets are utilized to compare the target configuration effects on the phase separation, morphology tuning, and their resulting physical properties, including optical and magnetic properties. This work suggests that the target configuration is another important parameter for achieving the desired VAN morphology and can be used to design different two-phase VANs with tailorable properties.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of Laser Shock Peening on the Microstructures and Properties of Oxide-Dispersion-Strengthened Austenitic Steels

Oxide-dispersion-strengthened (ODS) austenitic steels are promising materials for next-generation fossil and nuclear energy systems. In this study, laser shock peening (LSP) has been applied to ODS 304 austenitic steels, during which a high density of dislocations, stacking faults, and deformation twins are generated in the near surface of the material due to the interaction of laser-driven shock waves and the austenitic steel matrix. The dispersion particles impede the propagation of dislocations. The compressive residual stress generated by LSP increases with successive LSP scans and decreases along the depth, with a maximum value of -369MPa. The hardness on the surface can be improved by 12% using LSP. In situ transmission electron microscopy (TEM) irradiation studies reveal that dislocations and incoherent twin boundaries induced by LSP serve as effective sinks to annihilate irradiation defects. Furthermore, these findings suggest that LSP can improve the mechanical properties and irradiation resistance of ODS austenitic steels in nuclear reactor environments.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure and Properties of Mn-Cu-Based Damping Alloys Prepared by Ball Milling and Hot-Press Sintering

A Mn-Cu-based damping alloy with a nominal composition of 70Mn-24Cu-3Zn-3Al (at.%) was prepared by ball milling of pure elemental powders and subsequent hot-press sintering of powder mixture at 750 and 825 °C for 2 h. For comparison, this alloy was also prepared by induction melting technology and then homogenized at 850 °C for 24 h. Further, they were aged at 430 °C for 2 h. The microstructure, damping capacity and microhardness of the hot-press-sintered and induction-melted alloys have been investigated. The results show that the microstructure of the powder mixture upon ball milling mainly comprises convoluted composite particles containing α-Mn and γ-Cu phases, and isolated α-Mn ones around. The high compactness of the alloys is obtained after hot-press sintering (94.8 and 98.6% at 750 and 825 °C, respectively). At a holding temperature of 750 °C, the microstructure of the alloy is primarily composed of γ-MnCu, γ-CuMn and α-Mn grains. With increasing the target temperature to 825 °C, the single γ-MnCu solid solution has been formed in the alloy by diffusion of Mn etc. into γ-Cu lattices. The hot-press-sintered alloys (especially at 825 °C) possess relatively high damping capacity although which is still lower than that of induction-melted one. In contrast, the microhardness of the hot-press-sintered alloys (especially at 750 °C) is obviously higher than that of the induction-melted one.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Review of the Effects of Polymer Binder Properties on Microstructure and Irreversible Volume Growth of Plastic Bonded Explosives Formulations

The rational design of effective polymeric binders for the formulation of plastic-bonded explosives (PBX) is challenging due to their inherent compositional complexity. The composites comprise irregularly shaped energetic material (EM) powders coated with low weight fractions of polymer via non-equilibrium processes such as slurry coating. Defects can deleteriously affect PBX stability and performance: nano- to micrometer-scale voids can act as loci for hot spots, lowering deflagration and detonation temperatures in unpredictable ways. Furthermore, some nominally desirable polymer properties are at odds with each other: e. g. good flow characteristics are desirable for coating and adhesion, but mechanical stiffness is needed to prevent deformation and cracking of PBX under mechanical stress. Good binder adhesion is critical, but the best means to predict and measure adhesion in PBX is not obvious. Experimental methods of determining binder adhesion on model surfaces may not capture polymer structural configurations relevant to deposition during coating. Molecular dynamics-based computational models have predicted key observables in PBX formulation, suggesting that they may be powerful tools for binder selection. In this review, primarily recent (~2006 and later) literature on polymeric binders for insensitive HE (IHE) is surveyed. We focus on how binder properties influence observable PBX properties as resistance to irreversible volume growth and void formation in PBX formulations mainly (but not exclusively) featuring 1,3,5-triamino-2,4,6-trinitrobenzene (TATB) as the EM (e. g. PBX 9502, LX-17 and others). Conclusions from these studies yield useful guidelines for choosing HE binder candidates, as well as for the general design of highly-filled polymer composite materials. Finally, studies describing challenges in PBX formulation with the newer and more energetically dense high explosive, LLM-105, will be discussed.

adhesion↗
DOE OSTI2019

Significance of Finish Cooling Temperature to Microstructure and Property Relationship of Low-Carbon V-N-Cr Microalloyed High-Strength Steel

Herein, three final cooling temperatures were employed to achieve high strength and toughness communication in the V-N-Cr microalloyed steels. This study shows that V-N-Cr microalloyed steel primarily consisted of ferrite, granular bainite, acicular ferrite, and a small quantity of M/A phase at the final cooling temperature of 600 °C, while the polygonal ferrite, lamellar bainite, granular bainite, and a small fraction of acicular ferrite were obtained at 450 °C. The width of lamellar bainite was ~ 200-400 nm, and acicular ferrite was composed of fine non-parallel ferrite platelet structures with high dislocations densities. As the final cooling temperature decreased further, the microstructure included granular bainite and lath bainite at 350 °C. The nanoscale precipitates of V-N-Cr microalloyed steel were divided into two types, large-scale precipitates near the grain boundary that precipitated at high temperatures and small precipitates of diameter 5-10 nm at low temperatures, which significantly contributed toward strength. The hot rolled low-carbon V-N-Cr microalloy steel exhibited optimal mechanical properties at the final rolling temperature of 830 °C, as well the final cooling temperature was 450 °C. The highest yield strength and tensile strength of V-N-Cr microalloyed steel were 835 MPa and 989 MPa, respectively. The outstanding impact toughness of 161 J tested at − 60 °C was received. The transformation strengthening and precipitation hardening played a crucial role in affecting the thermo-mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Characterization of Radiation Induced Defects Across Scales

The Whole Powder Pattern Modelling (WPPM) approach of diffraction line profile analysis (LPA) was applied for the first time on PuO 2 in order to understand the evolution of the microstructural properties as a function of process conditions. Crystallite size distributions and defect concentrations were determined by WPPM on three different PuO 2 samples - including one with a bimodal distribution and compared to the result of more common LPA analyses used in PuO 2 literature studies (e.g. Scherrer equation, double Voigt method). The conclusion was that a lognormal distribution of spherical crystallites with dislocations most closely represent the microstructure of PuO 2 produced by heating Pu 2 (C 2 O 4 ) 3 (H 2 O) 6 •3H 2 O between 650°C and 850°C. The volume-weighted mean column length (Lvol) parameter obtained from the double Voigt method for the monomodal samples were the same as the Lvol obtained from the WPPM within uncertainty. The two LPA methods did not agree on the Lvol parameters of the bimodal distribution sample with only the WPPM getting values that were consistent with the individual components. The WPPM can potentially provide more insight into future studies of the influences on the microstructure properties of PuO 2 .

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Microstructure and Properties of Ni-WC Composite Coatings on Their Solid Particle Erosion Behavior

Metal matrix composites (MMCs) of WC in Co or Ni matrices are widely used due to their high wear resistance. Previous studies showed that tailoring the mechanical properties through optimum WC content can significantly extend the life cycle of MMCs. In this study, composite coatings of Ni with various WC content ranging from 10 to 55 vol.% were cold sprayed using agglomerated WCNi powders and two different sizes of Ni powders, − 10 + 4 (d{sub 50} = 7 µm) referred to as Ni(7) and − 35 + 15 (d{sub 50} = 25 µm) to as Ni(25). Microstructural characterization, including the deformed structure of Ni splats and retention and distribution of WC, was performed by scanning electron microscopy (SEM). Composite coatings were subjected to solid particle erosion following ASTM G76-13 standard. At low WC content coatings, erosion occurred primarily by plastic deformation of Ni matrices and knocking out of WC particles. At high WC concentrations, network distribution of compacted WCNi particles in the matrices led to a significant drop in erosion rates of coatings, due to a change in erosion mechanism from severe cutting and plowing of Ni and WC dislodging to WCNi splats spalling. Composite coatings sprayed using finer size Ni powder were usually more erosion resistant.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Properties and microstructure evolution of silicon nitride and zirconium nitride following Ni ion irradiation

We report that silicon nitride and zirconium nitride have been proposed as potential materials for multiple nuclear applications (inert matrix fuels, accident tolerant fuels, space nuclear power, fusion reactor design), yet knowledge on their behavior under irradiation remains limited. Ion irradiations were performed using 15 MeV Ni 5+ ions on Si 3 N 4 and ZrN samples, with midrange doses (around 3 µm) from 1 to 50 dpa and temperatures from 300 to 700°C. Volumetric lattice swelling was determined by grazing incidence X-ray diffraction, defect production and evolution were tracked using Transmission Electron Microscopy, and nanoindentation was performed to quantify the ceramics’ mechanical properties evolution. The results from these irradiation studies on nitride ceramics help fill the current gap present in the literature. Behavior consistent with past work on irradiated Si 3 N 4 was observed with respect to mechanical properties and defect formation up to 15 dpa and 500°C. Failure of the grain boundary sintering aid in Si 3 N 4 was observed above these conditions. Different behavior was observed in both nitrides at 50 dpa and 700°C, where lattice swelling increased past potential saturation values. Unreported cavity formation was witnessed in both materials under all irradiation conditions, with stable number density and slight size increase above 15 dpa. The mechanism for the cavity formation remains to be determined.

36 MATERIALS SCIENCE↗