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NASA NTRS1999

First International Symposium on Strain Gauge Balances

The first International Symposium on Strain Gauge Balances was sponsored and held at NASA Langley Research Center during October 22-25, 1996. The symposium provided an open international forum for presentation, discussion, and exchange of technical information among wind tunnel test technique specialists and strain gauge balance designers. The Symposium also served to initiate organized professional activities among the participating and relevant international technical communities. Over 130 delegates from 15 countries were in attendance. The program opened with a panel discussion, followed by technical paper sessions, and guided tours of the National Transonic Facility (NTF) wind tunnel, a local commercial balance fabrication facility, and the LaRC balance calibration laboratory. The opening panel discussion addressed "Future Trends in Balance Development and Applications." Forty-six technical papers were presented in 11 technical sessions covering the following areas: calibration, automatic calibration, data reduction, facility reports, design, accuracy and uncertainty analysis, strain gauges, instrumentation, balance design, thermal effects, finite element analysis, applications, and special balances. At the conclusion of the Symposium, a steering committee representing most of the nations and several U.S. organizations attending the Symposium was established to initiate planning for a second international balance symposium, to be held in 1999 in the UK.

John S Tripp↗

NASA NTRS1999

First International Symposium on Strain Gauge Balances

Tripp, John S↗

NASA NTRS1999

Impact of Thermal Gradients on Wind Tunnel Force Measurements

In a wind tunnel facility, the direct measurement of forces and moments induced on the model are performed by a force measurement balance. The measurement balance is a precision-machined device that has strain gages at strategic locations to measure the strain (i.e., deformations) due to applied forces and moments. The strain gages convert the strain (and hence the applied force) to an electrical voltage that is measured by external meters. Thermal gradients can complicate the process, however. Thermal gradients on the balance cause differential expansion (or contraction) of various parts of the balance that induce a strain that is detected by the strain gages and is indistinguishable from an external applied force. The thermal gradients can result when testing is done at elevated temperatures or at cryogenic temperatures such as at the National Transonic Facility (NTF) at NASA Langley Research Center (LaRC).

Hereford, James↗

NASA NTRS2010

Investing American Recovery and Reinvestment Act Funds to Advance Capability, Reliability, and Performance in NASA Wind Tunnels

The National Aeronautics and Space Administration's (NASA) Aeronautics Test Program (ATP) is implementing five significant ground-based test facility projects across the nation with funding provided by the American Recovery and Reinvestment Act (ARRA). The projects were selected as the best candidates within the constraints of the ARRA and the strategic plan of ATP. They are a combination of much-needed large scale maintenance, reliability, and system upgrades plus creating new test beds for upcoming research programs. The projects are: 1.) Re-activation of a large compressor to provide a second source for compressed air and vacuum to the Unitary Plan Wind Tunnel at the Ames Research Center (ARC) 2.) Addition of high-altitude ice crystal generation at the Glenn Research Center Propulsion Systems Laboratory Test Cell 3, 3.) New refrigeration system and tunnel heat exchanger for the Icing Research Tunnel at the Glenn Research Center, 4.) Technical viability improvements for the National Transonic Facility at the Langley Research Center, and 5.) Modifications to conduct Environmentally Responsible Aviation and Rotorcraft research at the 14 x 22 Subsonic Tunnel at Langley Research Center. The selection rationale, problem statement, and technical solution summary for each project is given here. The benefits and challenges of the ARRA funded projects are discussed. Indirectly, this opportunity provides the advantages of developing experience in NASA's workforce in large projects and maintaining corporate knowledge in that very unique capability. It is envisioned that improved facilities will attract a larger user base and capabilities that are needed for current and future research efforts will offer revenue growth and future operations stability. Several of the chosen projects will maximize wind tunnel reliability and maintainability by using newer, proven technologies in place of older and obsolete equipment and processes. The projects will meet NASA's goal of integrating more efficient, environmentally safer, and less energy consuming hardware and processes into existing tunnel systems. These include Environmental Protection Agency-approved refrigerants, energy efficient motors, and faster, flexible tunnel data systems.

Sydnor, Goerge H.↗

NASA NTRS1976

Wind Tunnel Design Studies and Technical Evaluation of Advanced Cargo Aircraft Concepts

In support of aerodynamic studies relating to the design and performance prediction of the National Transonic Facility, the following main tasks were accomplished: (1) estimation of aerodynamic losses of the tunnel circuits, (2) refinement of the high-speed diffuser loss prediction method utilizing experimental data generated for the purpose; (3) model studies of flow in the second-turn and measurements of the fan inlet distortion and overall pressure loss; (4) development of a shortened fan nacelle configuration of improved aerodynamic performance; and (5) evolution through model studies of an efficient rapid-diffuser system as the key to a circuit-modification proposal to reduce volume and minimize liquid-nitrogen consumption, at the same time saving on the shell cost.

Rao, D. M.↗

NASA NTRS1976

Cryogenic wind tunnels: Unique capabilities for the aerodynamicist

The cryogenic wind-tunnel concept as a practical means for improving ground simulation of transonic flight conditions. The Langley 1/3-meter transonic cryogenic tunnel is operational, and the design of a cryogenic National Transonic Facility is undertaken. A review of some of the unique capabilities of cryogenic wind tunnels is presented. In particular, the advantages of having independent control of tunnel Mach number, total pressure, and total temperature are highlighted. This separate control over the three tunnel parameters will open new frontiers in Mach number, Reynolds number, aeroelastic, and model-tunnel interaction studies.

Hall, R. M.↗

NASA NTRS1977

High Reynolds Number Research

Fundamental aerodynamic questions for which high Reynolds number experimental capability is required are discussed. The operational characteristics and design features of the National Transonic Facility are reviewed.

Baals, D. D.↗

NASA NTRS1977

The transonic Reynolds number problem

Problems in modeling the complex interacting flow fields in the transonic speed regime are reviewed. The limitations of wind tunnel test capabilities are identified, and options for resolving the deficiency are examined. The evolution of the National Transonic Facility, and the various needs for research investigations to be done there are discussed. The relative priorities that should be given within and across subdisciplines for guidance in planning for the most effective use of the facility are considered.

Jones, J. L.↗

NASA NTRS1977

Transonic wind-tunnel wall interference

A method for analyzing wall interference is described which avoids the assumption of linear superposition of perturbations in extracting the wall induced velocity field. Measurements of pressure distribution on or near the tunnel walls during the actual wind tunnel test, are imposed as boundary values to be matched. Instead of applying wall interference corrections to the wind tunnel data, some property of the wall is adjusted until a calculated interference free criterion is satisfied for each tunnel data point. The mode of operation for the National Transonic Facility, envisioned as a correctable interference transonic tunnel, combines the capability for accurate assessment of wall interference with a limited capability for wall control.

Kemp, W. B., Jr.↗

NASA NTRS1977

The design of models for cryogenic wind tunnels

Factors to be considered in the design and fabrication of models for cryogenic wind tunnels include high model loads imposed by the high operating pressures, the mechanical and thermodynamic properties of materials in low temperature environments, and the combination of aerodynamic loads with the thermal environment. Candidate materials are being investigated to establish criteria for cryogenic wind tunnel models and their installation. Data acquired from these tests will be provided to users of the National Transonic Facility.

Gillespie, V. P.↗

NASA NTRS1977

Instrumentation and data acquisition systems

A comprehensive and integrated measurement system was identified and a design and development effort initiated to meet the criteria imposed by the National Transonic Facility operating environment. Specific measurement areas receiving concentrated attention include: data acquisition, force measurement, pressure instrumentation, flow visualization techniques, model attitude and model deformation measurement, and temperature measurement. The NTF instrument complex will be centered around four 32-bit, 1-microsecond-cycle-time central processing units connected in a multipoint-distributed network configuration. The principal activities to be supported by these computers are: (1) data base management and processing; (2) research measurement data acquisition and display; (3) tunnel and model control; and (4) process monitoring and communication control. The distributed network approach was chosen to modularize the functional software into definable and implementable parts by the various groups involved in the design and to permit use of similar hardware configurations to improve reliability and maintainability.

Guarino, J. F.↗

NASA NTRS1977

Introductory remarks

Suggested fluid mechanics research to be conducted in the National Transonic Facility include: wind tunnel calibration; flat plate skin friction, flow visualization and measurement techniques; leading edge separation; high angle of attack separation; shock-boundary layer interaction; submarine shapes; low speed studies of cylinder normal to flow; and wall interference effects. These theoretical aerodynamic investigations will provide empirical inputs or validation data for computational aerodynamics, and increase the usefulness of existing wind tunnels.

Gessow, A.↗

NASA NTRS1977

Report of the panel on theoretical aerodynamics

Requirements for flow quality in the National Transonic Facility are explored. Viscous flow effects of concern to theoreticians are discussed. Experiments outlined for theory validation in the facility include validating high aspect ratio wing-body combination; low aspect ratio moderately swept wing; low aspect ratio highly swept wing; high lift systems on high aspect ration wings; Reynolds number scaling; dynamic shock- boundary layer interaction; and the effect of R and M on dynamic stall.

Bobbitt, P. J.↗

NASA NTRS1977

The panel on propulsion aerodynamics

Sources of discrepancies noted between propulsion aerodynamic characteristics as predicted from wind tunnel tests and as measured in flight are discussed. The variable Reynolds capability of the National Transonic Facility will provide a tool for understanding and quantifying uncertainties involved in extrapolating the corrected wind tunnel data from tunnel conditions to full scale flight conditions.

Bowditch, D.↗

NASA NTRS1977

Report of the panel on dynamics and aeroelasticity

Model scaling for flutter analysis is reviewed. Characteristics of the Langley Transonic Dynamics Tunnel (TDT) are described and several features are recommended for inclusion in the National Transonic Facility. Problem areas suggested for the NTF include: Reynolds number effects on control surface unsteady aerodynamics; effects of Reynolds number on buffet onset and loads; transonic unsteady aerodynamics; and Reynolds number effects on flutter characteristics of wing planforms and airfoils.

Houbolt, J.↗

NASA NTRS1977

Slotted test section dynamics of the NTF

A dynamic model of the National Transonic Facility (NTF) section and plenum chamber was developed. The model serves as a means for determining the dynamic performance of the NTF and the subsequent design of optimal control configurations, and is of one dimensional flow type as to facilitate computer simulation. The model allows for the simulation of the effects of test section blockage, boundary layer losses, slot flow required for supersonic flow generation, reentry flap position, and auxiliary plenum suction.

Gumas, G.↗

NASA NTRS1978

Nine percent nickel steel heavy forging weld repair study

The feasibility of making weld repairs on heavy section 9% nickel steel forgings such as those being manufactured for the National Transonic Facility fan disk and fan drive shaft components was evaluated. Results indicate that 9% nickel steel in heavy forgings has very good weldability characteristics for the particular weld rod and weld procedures used. A comparison of data for known similar work is included.

Young, C. P., Jr.↗

NASA NTRS1978

Recent advances in thermal-structural analysis and design

A continuing effort to develop a comprehensive capability for thermal-structural analysis and automated design (sizing) is reviewed. A principal role in the activity is played by the finite element program SPAR which contains both an efficient structural and thermal analysis capability. The benefit of having thermal and structural analyses in the same finite element program is illustrated by the application of SPAR to design calculations for the National Transonic Facility - a cryogenic wind tunnel under construction at Langley. Some experience with large-scale thermal structural analysis problems, particularly the space shuttle orbiter, has led to the identification of some analysis needs. Those needs include automated model generation and data output for lumped parameter thermal analysis, faster solution methods for nonlinear transient heat transfer, automated interpolation of temperature data from a thermal finite element model to a dissimilar structural finite model, and automated techniques to identify the times at which the critical combinations of transient heating and loads occur on a structure.

Adelman, H. M.↗