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At least 253 records · Page 14

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DOE OSTI2016

Nitrogen metastable (N 2 (A 3 $Σ$ $^{u}_{+}$)) in a cold argon atmospheric pressure plasma jet: Shielding and gas composition

N 2 (A 3 $Σ$ $^{u}_{+}$) metastable species are detected and measured in a non-equilibrium atmospheric pressure plasma jet by laser induced fluorescence. A shielding device is used to change the ambient conditions additionally to the feeding gas composition. Varying the amount of N 2 and air admixed to the feeding gas as well as changing the shielding gas from N 2 to air reveals that the highest N 2 (A 3 $Σ$ $^{u}_{+}$) is achieved in the case of air admixtures in spite of the enhanced collisional quenching due to the presence of O 2 . Here, the reasons for these observations are discussed in detail.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2025

Tribological behavior of spark plasma sintered Ti 3 SiC 2 MAX phase composites

Ti₃SiC₂ MAX phases are considered promising candidates for tribological applications; but, their low hardness (5-6 GPa) can lead to increased abrasive wear and higher wear rates. This study investigates the effect of incorporating hard SiC particles on microstructure, mechanical, and tribological behavior of Ti₃SiC₂-SiC-based MAX phase composites prepared using spark plasma sintering at 1400 °C, 40 MPa, 15-minute holding time. Phase and microstructural characterization of composites confirmed the formation of Ti₃SiC₂ MAX phase (90%) along with TiC as a minor phase (10%). For Ti₃SiC₂-SiC, homogeneous distribution of SiC grains within Ti₃SiC₂ matrix resulted in increased hardness from ~11.6 GPa to ~14.8 GPa; however, the flexural strength decreased from ~615 MPa to ~597 MPa due to coefficient of thermal expansion mismatch. Tribological behavior of Ti₃SiC₂-SiC MAX phase composites was assessed using unidirectional sliding ball-on-flat tests with a 52100 steel ball at different loads and a constant speed of 0.05 m/s. SiC reinforced composites exhibited a decreased friction coefficient from 0.39 to 0.29 and wear rates comparable to Ti₃SiC₂ (7-10×10⁻³ mm³/N·m). SEM and EDS analysis of the worn surfaces indicated material transfer from the steel ball counter body and its oxidation due to frictional heating, at lower loads (2N and 5N), whereas at higher load (10N), fracture of the transfer layer dominated, with the presence of microcracks, delamination, grain pull-outs, and wear debris. Improved mechanical properties and good adhesion of SiC with Ti₃SiC₂ matrix resulted in reduced microcracks and grain pull-outs, making Ti₃SiC₂-SiC/Steel tribo-pair more suitable for tribological applications.

36 MATERIALS SCIENCE↗

DOE OSTI2020

Erosion and cathodic arc plasma of Nb–Al cathodes: composite versus intermetallic

Many properties of cathodic arcs from single-element cathodes show a correlation to the cohesive energy of the cathode material. For example, the burning voltage, the erosion rate, or, to a lesser extent, plasma properties like electron temperatures or average ion energy and charge states. For multi-element cathodes, various phases with different cohesive energies can initially be present in the cathode, or form due to arc exposure, complicating the evaluation of such correlations. To test the influence of morphology and phase composition of multi-element cathodes on cathodic arc properties, a Nb–Al cathode model system was used that includes: pure Nb and Al cathodes; intermetallic Nb 3 Al, Nb 2 Al and NbAl 3 cathodes; and three composite Nb–Al cathodes with atomic ratios corresponding to the stoichiometric ratios of the intermetallic phases. Pulsed cathodic arc plasmas from these cathodes were examined using a mass-per-charge and energy-per-charge analyzer, showing that charge-state-resolved ion energy distributions of plasmas from the intermetallic and corresponding composite cathodes are nearly identical. An examination of converted layers of eroded cathodes using x-ray diffraction and scanning electron microscopy indicates the formation of a surface layer with similar phase composition for intermetallic and their corresponding composite cathode types. The average arc voltages do not follow the trend of cohesive energies of Nb, Al and intermetallic Nb–Al phases, which have been calculated using density functional theory. Possible reasons for this effect are discussed based on the current knowledge of multi-element arc cathodes and their arc plasma available in literature.

36 MATERIALS SCIENCE↗

DOE OSTI2015

Negative ion production in the RF multiaperture surface-plasma source

The experiments on negative hydrogen ion beam production in a multi-aperture long-pulse surface-plasma source are described. H- ions are produced on the surface of a plasma grid covered by cesium and illuminated by fast plasma particles. The source uses a radio-frequency driver to generate plasma. A composite magnet system made of external permanent magnets confines and filters electrons in the plasma region, and deflects them in the extraction area. A multiaperture, multi-electrode ion optical system is used for beam formation. The electrode heating and cooling during long pulses is accomplished by circulating a heat transfer fluid through channels drilled in the electrodes bodies. H- ions extraction through a single aperture and 21 apertures was performed and studied. A stable H- beam with the current up to 0.7 A, energy up to 74 kV, and pulse duration up to 7 s was routinely obtained.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

NASA NTRS1988

Lubrication And Wear Of Hot Ceramics

Report presents results of experiments on tribological properties of ceramics. Describes friction and wear characteristics of some ceramics under consideration for use in gas turbines, diesel engines, and Stirling engines. Discusses formulation of composite plasma-sprayed ceramics containing solid lubricant additives, and data for carbide- and oxide-based composite coatings for use at temperatures up to at least 900 degree C.

Sliney, H. E.↗

NASA NTRS1999

The Transport of Solar Ions Through the Earth's Magnetosphere

This report covers the initial phase of an investigation that was originally selected by NASA Headquarters for funding by a grant but was later transferred to NASA GSFC for continued funding under a new and separate contract. The principal objective of the investigation, led by Dr. O.W. Lennartsson, is to extract information about the solar origin plasma in Earth's magnetosphere, specifically about the entry and transport of this plasma, using energetic (10 eV/e to 18 keV/e) ion composition data from the Lockheed Plasma Composition Experiment on the NASA/ESA International Sun-Earth Explorer One (ISEE 1) satellite. These data were acquired many years ago, from November 1977 through March of 1982, but, because of subsequent failures of similar experiments on several other spacecraft, they are still the only substantial ion composition data available from Earth's magnetotail, beyond 10 R(sub E), in the critically important sub-kev to keV energy range. All of the Lockheed data now exist in a compacted scientific format, suitable for large-scale statistical investigations, which has been archived both at Lockheed Martin in Palo Alto and at the National Space Science Data Center (NSSDC) in Greenbelt. The completion of the archiving, by processing the remaining half of the data, was made possible by separate funding through a temporary NASA program for data restoration and was given priority over the data analysis by a no-cost extension of the subject grant. By chance, the period of performance coincided with an international study of source and loss processes of magnetospheric plasma, sponsored by the International Space Science Institute (ISSI) in Bern, Switzerland, for which Dr. Lennartsson was invited to serve as one of 12 co-chairs. This study meshed well with the continued analysis of the NASA/Lockheed ISEE ion composition data and provided a natural forum for a broader discussion of the results from this unique experiment. What follows is arranged, for the most part, in the context of the ISSI project.

Lennartsson, O. W.↗

NASA NTRS1974

In situ measurements of plasma drift velocity and enhanced NO(+) in the auroral electroject by the Bennett spectrometer on AE-C

Simultaneous measurements of ion composition and plasma drift velocity by the Bennett mass spectrometer on the Atmosphere Explorer-C satellite reveal a direct correlation between enhancements in NO(+) concentration and ion drift velocity in the southern auroral oval. Low altitude (137 to 250 km) nighttime data reveal a region of westward plasma flow at velocities up to 1.3 km/s between 62 deg and 68 deg invariant latitude, with corresponding NO(+) enhancements of up to a factor of 25. A narrow region of reverse flow at approximately 0.9 km/s was also measured. These drift observations are consistent with convective flow patterns derived from electric field measurements, and their correlation with NO(+) appears to support the suggestion that NO(+) enhancements would be expected in regions of drift owing to the dependence on ion energy of the reaction O(+) + N2 yields NO(+) + N.

Brinton, H. C.↗

NASA NTRS1975

In situ measurements of plasma drift velocity and enhanced NO/+/ in the auroral electrojet by the Bennett spectrometer on AE-C

Simultaneous measurements of ion composition and plasma drift velocity by the Bennett mass spectrometer on the Atmosphere Explorer-C satellite reveal a direct correlation between enhancements in NO(+) concentration and ion drift velocity in the southern auroral oval. Low altitude (137 to 250 km) data obtained between 1700 and 2400 hr magnetic local time on October 22, 1974, reveal a region of westward plasma flow at velocities up to 1.3 km/s between 62 and 68 deg invariant latitude, with corresponding NO(+) enhancements of up to a factor of 20. A narrow region of reverse flow at about 0.9 km/s was also measured. These drift observations are consistent with convective flow patterns derived from electric field measurements, and their correlation with NO(+) appears to support the suggestion that NO(+) enhancements would be expected in regions of drift owing to the dependence on ion energy of the reaction O(+) + N2 yields NO(+) + N.

Brinton, H. C.↗

DOE OSTI2014

An experiment on the dynamics of ion implantation and sputtering of surfaces

A major impediment towards a better understanding of the complex plasma-surface interaction is the limited diagnostic access to the material surface while it is undergoing plasma exposure. The Dynamics of ION Implantation and Sputtering Of Surfaces (DIONISOS) experiment overcomes this limitation by uniquely combining powerful, non-perturbing ion beam analysis techniques with a steady-state helicon plasma exposure chamber, allowing for real-time, depth-resolved in situ measurements of material compositions during plasma exposure. Design solutions are described that provide compatibility between the ion beam analysis requirements in the presence of a high-intensity helicon plasma. The three primary ion beam analysis techniques, Rutherford backscattering spectroscopy, elastic recoil detection, and nuclear reaction analysis, are successfully implemented on targets during plasma exposure in DIONISOS. These techniques measure parameters of interest for plasma-material interactions such as erosion/deposition rates of materials and the concentration of plasma fuel species in the material surface.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2024

Effect of plasma treatment on LMPAEK/CF tape and composites manufactured by automated tape placement (ATP)

Automated tape placement (ATP) process is widely used in aerospace for its advanced process control and multi-axis capabilities but faces issues like limited choice of materials and suboptimal tape consolidation. This study investigates air plasma treatment on ATP carbon fiber thermoplastic feedstock tape to address these challenges. The effects on low melt Polyaryletherketone/carbon fiber unidirectional tape (LMPAEK/CF UD tape) were analyzed. Treated and untreated tapes were used to fabricate composites and evaluated for physical, thermal, mechanical, and interfacial properties. Atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) analyses revealed surface roughness changes (on LMPAEK), extent of oxidation, and the presence of hydroxyl/carboxyl groups. Composites from plasma-treated tapes showed a 7.6% increase in tensile strength, 8% in tensile modulus, 18% in flexural strength, and 8.3% in flexural modulus. Further, the interlaminar shear strength improved by 18.7%. Failure analysis showed untreated composites failed via inter-ply and fiber-matrix delamination, while treated composites experienced matrix cracking and fiber breakage. This study highlights atmospheric plasma treatment as a solution to ATP’s limitations, significantly enhancing LMPAEK/CF UD tape composites’ properties.

36 MATERIALS SCIENCE↗

DOE OSTI2026

Recent progress in atomic-scale controlled plasma processing

Atomic-scale control in plasma processing is becoming increasingly critical for fabricating of advanced semiconductor devices, particularly as the industry shifts toward three-dimensional (3D) architectures and high-aspect-ratio (HAR) structures. This review presents a comprehensive overview of recent developments in atomic-scale controlled plasma processes, organized along two key directions: the hierarchical structure of plasma–surface interactions and the generational evolution of atomic layer processing (ALP) technologies. We examined the gas phase, where molecular design enables selective generation of ions and radicals; the boundary layer, where transport phenomena govern species delivery into nanoscale features, and the surface, where temperature-dependent reactions and cyclic processing determine etching selectivity and precision. Building on this foundation, we outline five generations of ALP—from thermal atomic layer deposition to transport-aware, temporally and structurally decoupled processes—highlighting the increasing sophistication of process control. The review further explores the transition from empirical recipe development to science-based, data-driven methodologies. By integrating quantum-chemical modeling, advanced diagnostics, and machine learning, we demonstrated how predictive models can link plasma species composition to process outcomes, enabling autonomous and adaptive control strategies. Finally, this review discusses the broader societal implications of plasma process innovation through the E4 quartet: energy and resource efficiency, environmental sustainability, evolutionary advancement, and educational promotion. These principles guide the development of sustainable and intelligent atomic-scale manufacturing technologies that are not only technically advanced but also socially responsible.

Ishikawa, Kenji [Nagoya Univ. (Japan)] (ORCID:0000↗

DOE OSTI2023

Data-driven prediction of the output composition of an atmospheric pressure plasma jet

Cold atmospheric plasma (CAP) in open air hosts numerous chemical species engaged in thousands of chemical reactions. Comprehensive diagnosis of its chemical composition is important across various fields from medicine, where reactive oxygen and nitrogen play key roles, to surface modification. In applications, a centimeter-scale helium–air jet operates for minutes, featuring micrometer-sized streamers and an atmospheric pressure-induced collision frequency in the hundreds of GHz range. To address this intricate multi-scale issue, we introduce a machine learning approach: using a physics-informed neural network (PINN) to tackle the multi-scale complexities inherent in predicting the complete list of species concentrations, gas temperature, and electron temperature of a CAP jet supplied with a mixture of helium and air. Experimental measurements of O 3 , N 2 O, and NO 2 concentrations downstream of the plasma jet, combined with fundamental physics laws, the conservation of mass and charge, constrain the PINN, enabling it to predict the concentrations of all species that are not available from the experiment, along with gas and electron temperatures. The results, therefore, obey all the physical laws we provided and can have a chemical balance with the measured concentrations. In conclusion, this methodology holds promise for describing and potentially regulating complex systems with limited experimental datasets.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2014

Influence of plasma density on the chemical composition and structural properties of pulsed laser deposited TiAlN thin films

Incorporation of substitutional Al into the TiN lattice of the ternary alloy TiAlN results in a material with improved properties compared to TiN. In this work, TiAlN thin films were grown by the simultaneous ablation of Ti and Al targets in a nitrogen containing reactive atmosphere. The deposit was formed on silicon substrates at low deposition temperature (200 °C). The dependence of the Al content of the films was studied as a function of the ion density of the plasma produced by the laser ablation of the Al target. The plasma parameters were measured by means of a planar Langmuir probe and optical emission spectroscopy. The chemical composition of the films was measured by energy dispersive X-ray spectroscopy. The results showed a strong dependence of the amount of aluminum incorporated in the films with the plasma density. The structural characterization of the deposits was carried out by Raman spectroscopy, X-ray diffraction, and transmission electron microscopy, where the substitutional incorporation of the Al into the TiN was demonstrated.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

NASA NTRS1974

Plasma-sprayed metal-glass and metal-glass fluoride coatings for lubrication to 900 C

Plasma-sprayed composites, which have good oxidation resistance and self-lubricating characteristics to 900 C, were developed. The composites are a nichrome matrix containing dispersed glass for oxidation protection and calcium fluoride for lubrication; they are applied to bearing surfaces by plasma spraying layers about 0.050 cm thick which are then machined to 0.025 cm. Oscillating bearing tests were performed in air to 900 C at unit radial loads up to 5000 psi and a thrust load of 440 lb. Bearings with a composite liner in the bore were in good condition after over 50,000 oscillating cycles accumulated during repeated bearing temperature cycles between 25 and 900 C.

Sliney, H. E.↗

NASA NTRS1973

Plasma-sprayed metal-glass and metal-glass fluoride coatings for lubrication to 900 C

Plasma-sprayed composites, which have good oxidation-resistance and self-lubricating characteritics to 900 C, were developed. The composites are a nichrome matrix containing dispersed glass for oxidation protection and calcium fluoride for lubrication; they are applied to bearing surfaces by plasma spraying layers about 0.050 centimeters thick which are then machined to 0.025 centimeters. Oscillating bearing tests were performed in air to 900 C at unit radial loads up to 3.5 x 10 to the 7th power N/sq M (5000 psi) and a thrust load of 1960N (440 lbs). Bearings with a composite liner in the bore were in good condition after over 50,000 oscillating cycles accumulated during repeated, bearing temperatures cycles between 25 and 900 C.

Sliney, H. E.↗

DOE OSTI2019

Nuclear γ -ray emission from very hot accretion flows

Optically thin accretion plasmas can reach ion temperatures T i ≥ 10 10 K and thus trigger nuclear reactions. Using a large nuclear interactions network, we studied the radial evolution of the chemical composition of the accretion flow toward the black hole and computed the emissivity in nuclear γ -ray lines. In the advection dominated accretion flow (ADAF) regime, CNO and heavier nuclei are destroyed before reaching the last stable orbit. The overall luminosity in the de-excitation lines for a solar composition of plasma can be as high as few times 10 −5 the accretion luminosity ( Ṁc 2 ) and can be increased for heavier compositions up to 10 −3 . The efficiency of transformation of the kinetic energy of the outflow into high energy (≥100 MeV) γ -rays through the production and decay of π 0 -mesons can be higher, up to 10 −2 of the accretion luminosity. We show that in the ADAF model up to 15% of the mass of accretion matter can “evaporate” in the form of neutrons.

79 ASTRONOMY AND ASTROPHYSICS↗

NASA NTRS1985

The role of silver in self-lubricating coatings for use at extreme temperatures

The advantages and disadvantages of elemental silver as a tribological material are discussed. It is demonstrated that the relatively high melting point of 961 deg C, softness, marked plasticity, and thermochemical stability of silver combine to make this metal useful in thin film solid lubricant coatings over a wide temperature range. Disadvantages of silver during sliding, except when used as a thin film, are shown to be gross ploughing due to plastic deformation under load with associated high friction and excessive transfer to counterface surfaces. This transfer generates an irregular surface topography with consequent undesirable changes in bearing clearance distribution. Research to overcome these disadvantages of element silver is described. A comparison is made of the tribological behavior of pure silver with that of silver formulated with other metals and high-temperature solid lubricants. The composite materials are prepared by co-depositing the powdered components with an airbrush followed by furnace heat treatment or by plasma-spraying. Composite coatings were formulated which are shown to be self-lubricating over repeated, temperature cycles from low temperature to about 900 deg C.

Sliney, H. E.↗

NASA NTRS1986

The use of silver in self-lubricating coatings for extreme temperatures

Sliney, H. E.↗