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NASA NTRSDate not supplied

Exploring Cryogenic Propellant Behavior in Low-Gravity Environments, Insights from the Saturn AS-203 Vent Experiments and CFD Analysis

In the 1960s, NASA embarked on a series of groundbreaking flight tests on the Saturn AS-203, aiming to understand the complex dynamics of propellants in the distinctive low-gravity lunar environment. These tests centered on venting experiments, subjecting cryogenic liquid hydrogen to conditions beneath its saturation pressure while accelerating the vehicle to manage the propellant's positioning. During these experiments, NASA meticulously scrutinized the propellant tank using a suite of instruments, including temperature and pressure sensors, as well as a camera placed internal to the liquid hydrogen tank. The outcomes provided anecdotal evidence revealing the phenomenon of boiling along the tank's walls and the intriguing formation of liquid globules and droplets in the ullage during the venting process. Notably, the substantial drop in liquid temperature during these tests suggests adiabatic cooling as liquid hydrogen evaporates. This evaporation leads to a cooling of the remaining hydrogen due to the heat it releases. This paper presents the outcomes of our initial analysis, wherein CFD models were used to simulate the observed boiling phenomena and the bulk movement of the liquid hydrogen propellant, both qualitatively and quantitatively. The implications of these findings may extend to mission and vehicle designers, providing invaluable insights for crafting more efficient and effective in-space propulsion systems utilizing cryogenic propellant including impacts to vehicle control systems. Understanding propellant behavior under these conditions may better inform GNC teams, ensuring more stable vehicle operations when utilizing cryogenic propellants. This includes essential considerations for cryogenic propellant transfer and storage systems, integral to NASA's forthcoming Artemis missions. While we recognize the challenges tied to CFD models, this study represents a step forward, highlighting current progress and signaling the potential for refining our predictive understanding in the future.

Computational Fluid Dynamics↗

NASA NTRSDate not supplied

Kiloton Class ISRU Systems for LO2/LCH4 Propellant Production on the Mars Surface

As part of the 2023 strategic analysis cycle to explore the trade space, the NASA Mars Architecture Team wanted to explore what it takes to produce in situ on Mars many hundreds of tons of propellants for a large all-chemical transportation system. The conceptual operations and design of the LO 2 /LCH 4 in situ resource utilization (ISRU) water acquisition, propellant production and liquification system was assigned to the NASA Compass concurrent engineering team with support from various NASA ISRU, cryogenic fluid management, and surface power experts. The conceptual point design examined one case producing 300 t of LO 2 /LCH 4 from the Mars atmosphere and delivered water in 20 months and storing the liquified propellants in a to-be-reused lander. Several of these large single-stage, all-chemical class large vertical landers would deliver the required ISRU equipment. The required 150 t of water stock for the ISRU system was traded between three options: delivered, pumped from subsurface ice deposits or extracted from surface soils. The large propellant production systems consist of atmospheric CO 2 collection scroll pumps, a combined solid oxide electrolysis and methanation system to convert the CO 2 and water into gaseous O 2 and CH 4 , and various dryers, scrubbers, and separators to remove the excess water, CO 2 and H 2 . The liquefaction system consisted of 90 K cryocoolers to provide cold Ne to the launch vehicle tanks to liquify these CH 4 and O 2 gases and store them as rocket propellants. The systems are deployed using a 6 t (payload) capable chassis derived from conceptual pressurized rover designs. In total, the propellant production and liquefaction systems required three propellant production pallets, two liquefaction pallets, two water tankers, and six 40 kW-fission surface power systems (FSPS) with cabling. All this equipment was found to notionally fit inside two- 75 metric ton payload capacity Mars ascent and landing vehicles (MALV). For the case where 150 t of water delivered from Earth, four cargo MALVs are required for the full system. The same is true when the 150 t of water is extracted through surface mining. For the borehole system, only 3 cargo MALVs are necessary. A comparison of approaches in terms of number of landers, number and type of elements, power and time is made.

ISRU↗

NASA NTRS1920

Drag or negative traction of geared-down supporting propellers in the downward vertical glide of a helicopter

Discussed here are computations of drag or negative traction of geared down supporting propellers in the downward vertical glide of a helicopter. By means of Frounde's Theory, the maximum value of the drag of a windmill is calculated. For wooden propellers, the author finds that the difference between the drag and the weight is proportional to the number of blades and is larger for propellers of small diameter; thus it is 25 kg. for a six blade propeller with a diameter of 2 m. 50. The author notes that if we are to adopt large propellers, we must have recourse to a different method of construction, resulting in large dimension propellers much lighter than those made of wood. In discussing insufficient drag, the author notes that the question of the drag of geared down supporting propellers can only be decided by experiment.

HELICOPTERS↗

NASA NTRSDate not supplied

Fundamental Noise Characterization of a Ducted Propeller in Hover

Unmanned aerial vehicles (UAVs) are currently being used for reconnaissance missions, tactical surveillance, and infrastructure inspection. When legislation allows it, these devices will provide additional services close to inhabited areas, which could lead to noise complaints. On most UAVs, the propellers are the dominant source of noise. As a result, researchers have studied the impact of propeller shape and blade count on noise. Much of this work, however, has focused on isolated propellers. While different UAV concepts are equipped with ducts for aerodynamic and protection reasons, few studies focus on the acoustic benefit of ducts, as is achieved, for example, on turbofan aircraft. The objectives of this paper are: first, to simulate the noise radiation of a UAV propeller in static conditions based on its location in a hard wall duct; second, to analyze the contribution of the different acoustic source components (i.e., thrust, torque, and thickness); and third, to validate the approach with experiments conducted in the NASA Small Hover Anechoic Chamber over a range of propeller rotation rates. For the propeller and duct geometries considered in this experiment, it is shown that the best attenuation is achieved when the propeller is centered axially in the duct because of interference between upstream and downstream radiated waves.

ducted propeller↗

NASA NTRS2023

Propellant Mass Gauging in Microgravity with Electrical Capacitance Tomography

Advancements in microgravity propellant mass gauging will result in improvements to many areas of propellant management, which influences space vehicle performance and mission assurance. Propellant mass gauging technologies designed to work in an accelerated environment, where the propellant remains settled at one end of the propellant tank, do not always work well in a microgravity environment because the propellant is not necessarily settled. While some microgravity mass gauging technologies exist at various stages of development, most of them have major disadvantages. Electrical Capacitance Tomography (ECT) is a sensing technology that is able to reconstruct the liquid distribution inside of a tank, which can then be integrated to obtain mass. While ECT mass gauging will theoretically work during all phases of flight, it had not yet been tested in microgravity. The NASA Kennedy Space Center Launch Services Program, with support from the Flight Opportunities Program, successfully tested an ECT liquid mass gauging system experiment on a parabolic flight aircraft in May 2022. Basics of ECT measurement theory, details of the experiment setup, data processing, ground test results, and the flight test result will be discussed. The results suggest that ECT sensor systems will be useful as a propellant mass gauging technology in both accelerated and microgravity environments.

electrical capacitance tomography↗

NASA NTRSDate not supplied

Static and Forced Oscillation Wind Tunnel Tests of A Tandem Propeller Configuration

A series of static and forced oscillation tests were conducted using a tandem propeller configuration in the NASA Langley 12-Foot Low-Speed Tunnel. The primary objectives were to quantify the effect of aerodynamic interactions on propeller thrust and identify conditions where the effect is most significant. A secondary objective was to obtain a preliminary data set from dynamic testing to assess the impact of angular rate on thrust performance. This paper presents analysis of the experimental data, which includes propeller performance measurements and qualitative flow visualization. The static results show that the rear propeller in the tandem configuration can experience thrust degradations greater than 30%. The extent of the wake interaction is a function of the hub separation distance and the advance ratio of the front propeller. Forced oscillation results showed that the front propeller exhibited primarily linear behavior across the conditions tested, whereas the rear propeller exhibited dynamic nonlinearity in the region of significant thrust degradation. These results are intended to support high-fidelity modeling research, particularly for flight dynamics simulation development to aid trajectory prediction, control design, and identification of hazardous conditions for multirotor vehicles.

Aerodynamic Interactions↗

NASA NTRS1968

Analytical and experimental studies of the steady state combustion mechanism of solid propellants

Our present state of understanding of the steady-state combustion mechanisms of solid propellants is reviewed. Attention is focused principally on heterogeneous propellants. Both experimental and theoretical work is discussed. The recent advances considered include studies of linear pyrolysis of propellant constituents, deflagration of exothermic oxidizers, combustion of oxidizer spheres in gaseous fuels, porous-bed combustion, reactions between gaseous fuel and gaseous oxidizer components, metal combustion, propellant strand burning, rocket motor combustion and microcinematographic experimentation. A theoretical analysis of a model of homogeneous propellant combustion is outlined in detail, with special emphasis placed on surface gasification laws and on flammability limits in nonadiabatic systems. Low pressure, moderate pressure, plateau and high pressure domains of combustion are identified for ammonium perchlorate composite propellants. It is concluded that a better foundation for investigating composite propellant combustion properties is available for ammonium perchlorate than for any other oxidizer. Avenues for potentially fruitful future research are recommended.

M Barrère↗

NASA NTRS1975

Error Analysis of the Shuttle Reaction Control System Propellant Gaging Module

An investigation of the Shuttle Reaction Control System (RCS) propellant gaging module has revealed that the gaging errors due to the combined effects of random instrumentation measurement errors and propellant loading uncertainties are non-linear over the range of the propellant quantity gage (0-100%), with the largest error occurring at the zero point. When the RCS propellant tanks are filled to contain 100% of the maximum usable propellant, the largest gaging error was determined to be 3.9% for the fuel and 5.4% for the oxidizer. When the RCS propellant tanks initially contain 50% of the maximum usable propellant, the largest gaging error increases to 4.0% for the fuel and 5.6% for the oxidizer.

Duhon, D. D.↗

NASA NTRS1976

Progress report on propeller aircraft flyover noise research

Initial results of a program to investigate the sources of noise in unshrouded propellers under forward flight conditions are reported. Tests were conducted using a three-blade full-scale instrumented propeller mounted on a twin-engine aircraft. Measurements included (1) far-field noise at fixed ground stations and at two aircraft wing tip locations, (2) blade surface pressures at seven locations on one of the propeller blades, (3) atmospheric turbulence encountered by the aircraft in flight, and (4) aircraft operating conditions. The results confirm that significantly lower levels of propeller noise are produced in forward flight than at static conditions. It is tentatively concluded that propeller noise generation in flight may be dominated by steady loading at blade passage frequency, but at higher frequencies unsteady loading due to interaction with natural atmospheric turbulence may be the dominant mechanism of noise generation. Under static conditions the total noise signature appears to be the result of interaction of the propeller with persistent turbulent eddies passing through the propeller disk.

Metzger, F. B.↗

NASA NTRS1975

Error Analysis of the Shuttle Orbital Maneuvering System P-V-T Propellant Gaging Module. Mission Planning, Mission Analysis and Software Formulation

An investigation of the shuttle orbital maneuvering system (OMS) pressure-volume-temperature (P-V-T) propellant gaging module has revealed that the gaging errors due to the combined effects of random instrumentation measurement errors, propellant loading uncertainties, and simplifying assumptions in the software are non-linear over the range of the usable propellant quantity gage (0-100%), with the largest error being at the zero point. When the OMS propellant tanks in the orbiter vehicle pods are filled to contain 100% of the maximum usable propellant, the gaging error at the zero point was determined to be 9.5% for the fuel and 9.5% for the oxidizer. When the OMS propellant tanks initially contain 50% of the maximum usable propellant, the largest gaging error is still 9.5% for the fuel and 9.5% for the oxidizer.

Duhon, D. D.↗

NASA NTRS1977

A parametric investigation of an existing supersonic relative tip speed propeller noise model

A high tip speed turboprop is being considered as a future energy conservative airplane. The high tip speed of the propeller combined with the cruise speed of the airplane may result in supersonic relative flow on the propeller tips. These supersonic blade sections could generate noise that is a cabin environment problem. An existing supersonic propeller noise model was parametrically investigated to identify and evaluate the noise reduction variables. Both independent and interdependent parameter variations (constant propeller thrust) were performed. The noise reductions indicated by the independent investigation varied from sizable in the case of reducing Mach number to minimal for adjusting the thickness and loading distributions. The noise reduction possibilities of decreasing relative Mach number were further investigated during the interdependent variations. The interdependent investigation indicated that significant noise reductions could be achieved by increasing the propeller diameter and/or increasing the number of propeller blades while maintaining a constant propeller thrust.

Dittmar, J. H.↗

NASA NTRS1977

Nitramine smokeless propellant research

A transient ballistics and combustion model is derived to represent the closed vessel experiment that is widely used to characterize propellants. A computer program is developed to solve the time-dependent equations, and is applied to explain aspects of closed vessel behavior. In the case of nitramine propellants the cratering of the burning surface associated with combustion above break-point pressures augments the effective burning rate as deduced from the closed vessel experiment. Low pressure combustion is significantly affected by the ignition process and, in the case of nitramine propellants, by the developing and changing surface structure. Thus, burning rates deduced from the closed vessel experiment may or may not agree with those measured in the equilibrium strand burner. Series of T burner experiments are performed to compare the combustion instability characteristics of nitramine (HMX) containing propellants and ammonium perchlorate (AP)propellants. Although ash produced by more fuel rich propellants could have provided mechanical suppression, results from clean-burning propellants permit the conclusion that HMX reduces the acoustic driving.

Cohen, N. S.↗

NASA NTRS1978

Passive propellant system

The system utilizes a spherical tank structure A separated into two equal volume compartments by a flat bulkhead B. Each compartment has four similar gallery channel legs located in the principal vehicle axes, ensuring that bulk propellant will contact at least one gallery leg during vehicle maneuvers. The forward compartment gallery channel legs collect propellant and feed it into the aft compartment through communication screens which protrude into the aft compartment. The propellant is then collected by the screened gallery channels in the aft compartment and supplied to the propellant outlet. The invention resides in the independent gallery assembly and screen structure by means of which propellant flow from forward to aft compartments is maintained. Liquid surface tension of the liquid on the screens is used to control liquid flow. The system provides gas-free propellants in low or zero-g environments regardless of axial accelerations and propellant orientation in bulk regions of the vessel.

Hess, D. A.↗

NASA NTRS1978

A theoretical investigation of noise reduction through the cylindrical fuselage of a twin-engine, propeller-driven aircraft

Interior noise in the fuselage of a twin-engine, propeller-driven aircraft with two propellers rotating in opposite directions is studied analytically. The fuselage was modeled as a stiffened cylindrical shell with simply supported ends, and the effects of stringers and frames were averaged over the shell surface. An approximate mathematical model of the propeller noise excitation was formulated which includes some of the propeller noise characteristics such as sweeping pressure waves around the sidewalls due to propeller rotation and the localized nature of the excitation with the highest levels near the propeller plane. Results are presented in the form of noise reduction, which is the difference between the levels of external and interior noise. The influence of propeller noise characteristics on the noise reduction was studied. The results indicate that the sweep velocity of the excitation around the fuselage sidewalls is critical to noise reduction.

Bhat, R. B.↗

NASA NTRS1978

Tone noise of three supersonic helical tip speed propellers in a wind tunnel at 0.8 Mach number

Three supersonic helical tip speed propellers were tested in the NASA Lewis 8- by 6-foot wind tunnel. Noise data were obtained while these propellers were operating at a simulated cruise condition. The walls of this tunnel were not acoustically treated and therefore this was not an ideal location for taking noise data, but it was thought that the differences in noise among the three propellers would be meaningful. The straight bladed propeller which did not incorporate sweep was the noisiest with the aerodynamically swept propeller only slightly quieter. However, the acoustically swept propeller was significantly quieter than the straight propeller, thereby indicating the merit of this design technique.

Dittmar, J. H.↗

NASA NTRS1979

Tone Noise of Three Supersonic Helical Tip Speed Propellers in a Wind Tunnel

Three supersonic helical tip speed propellers were tested in the NASA Lewis 8- by 6-foot wind tunnel. This is a perforated-wall wind tunnel but it does not have acoustic damping material on its walls. The propellers were tested at tunnel through flow Mach numbers of 0.6, 0.7, 0.75, 0.8, and 0.85 with different rotational speeds and blade setting angles. The three propellers, which had approximately the same aerodynamic performance, incorporated different plan forms and different amounts of sweep and yielded different near field noise levels. The acoustically designed propeller had 45 deg of tip sweep and was significantly quieter at M = 0.8 cruise than the straight bladed propeller. The intermediate 30 deg tip sweep propeller, which was swept for aerodynamic purposes, exhibited noise that was between the other two propellers. Noise trends with varying helical tip Mach number and blade loading were also observed.

Dittmar, J. H.↗

NASA NTRS1981

An evaluation of a simplified near field noise model for supersonic helical tip speed propellers

Existing propeller noise models are versatile and complex but require large computational times, therefore a simplified noise model that could be used to obtain quick noise estimates for these propellers was evaluated. This simplified noise model compared favorably with a complex model for a straight blade propeller and for swept propeller blades when the propeller sweep was properly considered. The simplified model can thus be used as an approximation to the complex model. Comparisons of either the complex or simplified noise models with the available noise data are not good for supersonic propeller helical tip speeds. By adjusting various constants in the simplified model, the noise estimates can be brought into the same range as the data at the propeller design point but the variation of the model with helical tip Mach number remains different than the data.

Dittmar, J. H.↗

NASA NTRS1981

On the design and test of a low noise propeller

An extensive review of noise and performance of general aviation propellers was performed. Research was done in three areas: The acoustic and aerodynamic theory of general aviation propellers, wind tunnel tests of three one-quarter scale models of general aviation propellers, and flight test of two low noise propellers. The design and testing of the second propeller is reviewed. The general aerodynamic considerations needed to design a new propeller are described. The design point analysis of low noise propellers is reviewed. The predicted and measured noise levels are compared.

Succi, G. P.↗