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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14
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NASA NTRSDate not supplied

TO252: Parabolic Flight Demonstration of Fluid Dispensing Tube Performance Limits for Drop Delivery

Ring Shear Drop (RSD) ISS flight hardware failed to pin sample fluid drops between two rings, likely due to dynamic instability inherent to the dispensing tube (D-Tube) design. The first parabolic flight tested 5 D-tube tip designs with two bounding surface tension fluids, enabling an engineering design decision. D-tube Tip Cage Design was selected based on the November 2020 parabolic flight test data. Flight Operations Program (FOP) approved a reflight proposal to include 2 parabolic flight days during the April/May 2021 campaign with following objectives: • Validate ISS hardware flight design with actual flight fluids (test as you fly), demonstrating the ability to deliver 1” fluid drops in near-microgravity conditions. • Demonstrate pinning of 1” flight fluid drops: a secondary pinning ring is planned to be installed in the parabolic flight hardware to meet this objective. Fluid flow rates will also be varied as needed and as possible. • Provide data to validate computational models used to guide ISS operational deployment decisions and demonstrate the viability of the redesigned hardware to accommodate a range of future flight investigations. This presentation introduces highlights and lessons learned during this recent flight campaign for discussion in the Flight Opportunities Program Panel, “Leveraging Suborbital Flight Tests to Advance Science and Technology."

Sridhar Gorti↗
NASA NTRS1944

Compressibility Effects on Heat Transfer and Pressure Drop in Smooth Cylindrical Tubes

An analysis is made to simplify pressure-drop calculations for nonadiabatic and adiabatic friction flow of air in smooth cylindrical tubes when the density changes due to heat transfer and pressure drop are appreciable. Solutions of the equation of motion are obtained by the use of Reynolds' analogy between heat transfer and skin friction. Charts of the solutions are presented for making pressure-drop calculations. A technique of using the charts to determine the position of a normal shock in a tube is described.

AIR FLOW - TUBES, CYLINDRICAL↗
DOE OSTI2026

Improvement of Drop‐Hammer Impact Testing for Safety Assessment of High Explosives Using 10‐mg Samples

Here, in this study, we established an improved method for drop-hammer impact testing of small quantities of high explosives (10 mg). We performed about seven hundred impact tests under various experimental conditions (e.g., sandpaper vs bare anvil, different sample masses, drop-weights, and striker diameters) to determine an optimal set of conditions and reaction detection methods (e.g., gas analysis, video, and sound recordings) that give the most statistically reliable results with 10 mg samples. We used both Frequentist and Bayesian statistical approaches to compare estimates of the drop height (DH50) that initiates a reaction 50% of the time, and to quantify the associated uncertainty. Gas analysis proved to be the most reliable reaction detection method, showing unambiguous rises in HE decomposition products (e.g., CO 2 ) even when the other indicators (e.g., sound, video) were inconclusive. The impact tests performed with a bare anvil showed much better reproducibility than those conducted with sandpaper, reducing the largest uncertainty observed in the data sets by a factor of 1.7. The DH 50 values obtained from three different sample masses (10, 20, and 35 mg) fell within the uncertainties of the measurements. We demonstrated the improved procedure (i.e., 10-mg samples, gas analysis, bare anvil, and Bayesian approach) on a variety of PETN samples having different surface areas and thermal histories.

PETN↗
NASA NTRS2013

Evaluating Light Rain Drop Size Estimates from Multiwavelength Micropulse Lidar Network Profiling

This paper investigates multiwavelength retrievals of median equivolumetric drop diameter D(sub 0) suitable for drizzle and light rain, through collocated 355-/527-nm Micropulse Lidar Network (MPLNET) observations collected during precipitation occurring 9 May 2012 at the Goddard Space Flight Center (GSFC) project site. By applying a previously developed retrieval technique for infrared bands, the method exploits the differential backscatter by liquid water at 355 and 527 nm for water drops larger than approximately 50 micrometers. In the absence of molecular and aerosol scattering and neglecting any transmission losses, the ratio of the backscattering profiles at the two wavelengths (355 and 527 nm), measured from light rain below the cloud melting layer, can be described as a color ratio, which is directly related to D(sub 0). The uncertainty associated with this method is related to the unknown shape of the drop size spectrum and to the measurement error. Molecular and aerosol scattering contributions and relative transmission losses due to the various atmospheric constituents should be evaluated to derive D(sub 0) from the observed color ratio profiles. This process is responsible for increasing the uncertainty in the retrieval. Multiple scattering, especially for UV lidar, is another source of error, but it exhibits lower overall uncertainty with respect to other identified error sources. It is found that the total error upper limit on D(sub 0) approaches 50%. The impact of this retrieval for long-term MPLNET monitoring and its global data archive is discussed.

light-rain drop size estimates↗
DOE OSTI2026

Ultra-low thermal resistance and pressure drop copper and copper-tungsten diamond-shaped pin fin cold plates for liquid cooling of electronics

Modern and future data centers face increasing cooling challenges due to increasing chip thermal design power and die size, along with the need to reduce energy consumption used for cooling. High performance cooling solutions that maintain a low chip junction temperature are needed to ensure electronics reliability. This work develops an ultra-low thermal resistance and low pressure drop 75 mm × 75 mm cold plate, intended for next-generation electronics cooling. The cold plate features an array of diamond-shaped pin fins and integrated copper tungsten heat spreader, selected for its low coefficient of thermal expansion which reduces thermomechanical deformation and allows for closer integration of the cold plate with silicon dies. Starting with 300 candidate designs, three-dimensional computational fluid dynamics simulations predict the thermal-hydraulic performance of cold plate subsections. The highest performing geometries are evaluated with high fidelity simulations. Four cold plates are manufactured for experiments: three with diamond-shaped pin fins and one with straights fins for comparison purposes. The cold plates are fabricated from copper-tungsten (CuW), copper (Cu), or aluminum-silicon-magnesium alloy (AlSi10Mg). The diamond-shaped pin fins achieve a roughly 15 % lower thermal resistance compared to the conventional straight fin microchannel. The highest performing design achieves a chip-to-coolant (including thermal interface material) thermal resistance of 9.0 K/kW in CuW and 6.9 K/kW in Cu under a 1 kW heat load with an inlet-to-outlet pressure drop of 9.0 kPa and water as the working fluid. This work demonstrates ultra-low thermal resistance and pressure drop cold plates for large die, high heat load applications, and shows that CuW is an attractive cold plate material for improved reliability in next generation data center cooling.

Coefficient of thermal expansion↗
DOE OSTI2026

Enhancement of mid-/high-Z impurity transport by continuous Li-granule dropping in a stellarator plasma

An enhancement of core impurity transport is observed in high-density plasmas of the stellarator large helical device, heated by neutral beam injection, when continuous lithium (Li) granule dropping is performed. In the reported experiments, in which the tracer-encapsulated solid pellet is employed to inject trace amounts of titanium (Ti) and molybdenum (Mo) into the plasma core, confinement times for these impurities are seen to reduce significantly when Li dropping is applied, this reduction being more notable for Mo. To gain some initial insight into these observations, simulations are performed using the drift-kinetic transport code SFINCS for the Mo case. These simulations indicate that, while neoclassical transport prevails for the main plasma components (electrons, majority ions, and low-Z impurities), the classical contribution appears dominant for transporting Mo impurities. In summary, this work reports the first experimental observation of the degradation of mid-Z and high-Z impurity confinement induced by the continuous dropping of Li granules into a high-density stellarator plasma. In the case of the Mo impurity, simulations suggest that classical transport is the key mechanism underlying the enhanced impurity transport.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2024

Drop Tower Statement of Work

This document details the needs and requirements for a propulsion-assisted drop tower system (further referenced simply as Drop Tower) to perform hardware testing at Lawrence Livermore National Laboratory (LLNL). LLNL is managed and operated by Lawrence Livermore National Security, LLC (LLNS) for the Department of Energy (DOE). LLNL requires a robust testing platform that will allow for the characterization of interactions between objects of interest. The initial siting of the equipment will be located in an existing test facility (B191). When another test facility becomes online, the objective will be to move the test capability to the new facility as a final location (B132N). The Drop Tower will be a cornerstone capability for testing and model validation for LLNL interested programs.

42 ENGINEERING↗
DOE OSTI2024

Optimization of Triply Periodic Minimal Surface Heat Exchanger to Achieve Compactness, High Efficiency, and Low-Pressure Drop

With advancements in additive manufacturing (AM) techniques, high-quality triply periodic minimal surface (TPMS) structures can now be produced. TPMS walled heat exchangers (HX) hold significant potential for industrial applications and are receiving increasing attention. This paper explores the impact of various TPMS design variables on flow and thermal performance to optimize TPMS heat exchangers for compactness, high efficiency, and low pressure drop. The design variables examined include the type of TPMS lattice, unit cell size, wall thickness, aspect ratio, TPMS orientation, and equivalent thickness. The study reveals that the flow and heat transfer performance of TPMS structures are significantly affected by these design variables. For the Gyroid, Diamond, and SplitP lattices, performance is nearly identical when the surface-to-volume ratio is kept constant. The average velocity of the fluid in the TPMS HX should be 0.3 m/s. The corresponding Re is between 300~800. Thin wall thickness, small equivalent thickness, and flat lattice configurations can significantly reduce pressure drop while maintaining the overall heat transfer coefficient. Additionally, the angle between the flow direction and TPMS orientation can increase pressure drop. Three aluminum heat exchangers were successfully printed using an AM machine, and testing results are comparable with theoretical prediction.

42 ENGINEERING↗
NASA NTRS1977

Low arc drop hybrid mode thermionic converter

The hybrid mode operation for the reduction of plasma drops is being investigated. This report discusses the results obtained from two molybdenum emitter converters. One converter had a molybdenum collector and the other a nickel collector. The molybdenum collector converter was operated in a hybrid mode (at an interelectrode distance of 1.7 mm) and produced a minimum barrier index of 1.96 eV at an emitter temperature of 1500 K. The arc drop was calculated to be 0.14 eV, using the published results for a molybdenum collector. On the other hand, the nickel collector converter was operated in a conventional ignited mode (at an interelectrode distance of 0.5 mm) and produced a minimum barrier index of 2.1 eV at an emitter temperature of 1700 K. It is tentatively concluded that a large-gap operation of the hybrid mode converter permits the diffusion of cesium ions to a distance in the order of one millimeter for an effective neutralization of electron space charge. By employing a low work function collector (1.55 eV) in a hybrid mode converter with an arc drop of 0.14 eV, it appears that a barrier index as low as 1.69 eV could be achieved.

Shimada, K.↗
NASA NTRS1978

The role of drop velocity in statistical spray description

The justification for describing a spray by treating drop velocity as a random variable on an equal statistical basis with drop size was studied experimentally. A double exposure technique using fluorescent drop photography was used to make size and velocity measurements at selected locations in a steady ethanol spray formed by a swirl atomizer. The size velocity data were categorized to construct bivariate spray density functions to describe the spray immediately after formation and during downstream propagation. Bimodal density functions were formed by environmental interaction during downstream propagation. Large differences were also found between spatial mass density and mass flux size distribution at the same location.

Groeneweg, J. F.↗
NASA NTRS1978

Radiative and gas cooling of falling molten drops

The supercooling rate and solidification time for molten drops of niobium, copper, and lead are calculated. Calculations for both radiation and helium gas cooling are presented in order to estimate the influence that the presence of helium gas would have upon the cooling rate of falling drops in the Marshall Space Flight Center space processing drop tube.

Robinson, M. B.↗
NASA NTRS1979

Space Shuttle Solid Rocket Booster Decelerator Subsystem Drop Test 3 - Anatomy of a failure

A test failure dramatically points out a design weakness or the limits of the material in the test article. In a low budget test program, with a very limited number of tests, a test failure sparks supreme efforts to investigate, analyze, and/or explain the anomaly and to improve the design such that the failure will not recur. The third air drop of the Space Shuttle Solid Rocket Booster Recovery System experienced such a dramatic failure. On air drop 3, the 54-ft drogue parachute was totally destroyed 0.7 sec after deployment. The parachute failure investigation, based on analysis of drop test data and supporting ground element test results is presented. Drogue design modifications are also discussed.

Runkle, R. E.↗
NASA NTRS1979

Performance evaluation of Space Shuttle SRB parachutes from air drop and scaled model wind tunnel tests

The aerodynamic performance characteristics have been determined for the Space Shuttle Solid Rocket Booster drogue, main, and pilot parachutes. The performance evaluation on the 20-degree conical ribbon parachutes is based primarily on air drop tests of full scale prototype parachutes. In addition, parametric wind tunnel tests were performed and used in parachute configuration development and preliminary performance assessments. The wind tunnel test data are compared to the drop test results and both sets of data are used to determine the predicted performance of the Solid Rocket Booster flight parachutes. Data from other drop tests of large ribbon parachutes are also compared with the Solid Rocket Booster parachute performance characteristics. Parameters assessed include full open terminal drag coefficients, reefed drag area, opening characteristics, clustering effects, and forebody interference.

Moog, R. D.↗
NASA NTRS1980

The shape and stability of rotating liquid drops

Equilibrium shapes and stability of rotating drops held together by surface tension are found by computer-aided analysis that uses expansions in finite-element basis functions. Shapes are calculated as extrema of appropriate energies. Stability and relative stability are determined from curvatures of the energy surface in the neighborhood of the extremum. Families of axisymmetric, two-, three-, and four-lobed drop shapes are traced systematically. Bifurcation and turning points are located and the principle of exchange of stabilities is tested. The axisymmetric shapes are stable at low rotation rates but lose stability at the bifurcation to two-lobed shapes. Two-lobed drops isolated with constant angular momentum are stable. The results bear on experiments designed to further those of Plateau (1863).

Brown, R. A.↗
NASA NTRS1980

New class of asymmetric shapes of rotating liquid drops

Shapes and stability of surface-tension-endowed drops rotating rigidly at fixed angular momentum are calculated by finite-element analysis. A new family of asymmetric two-lobed drop shapes is discovered that branches from, and rejoins, the Pik-Pichak family of symmetric two-lobed shapes. The computations are verified for axisymmetric and symmetric two-lobed drop shape by comparison with previous approximations.

Brown, R. A.↗
NASA NTRS1981

The Marangoni effect and translation of free non-deformable drops

A model is presented for flow caused by interface tension gradients, the so called Marangoni effect, on a free, nondeformable drop. A free drop, initially at rest, undergoes a translation motion upon the action of surface flow. The experiments carried out by injecting a drop with surfactants, which induce an interface tension gradient, are in good agreement with the theoretical model proposed.

Chifu, E.↗