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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14

Long-Term Corrosivity at NASA Kennedy Space Center as a Function of Distance and Time from the Atlantic Ocean

Long-term data to record both seasonal and notional bounding values for corrosivity at multiple sites at NASA Kennedy Space Center was needed to make better materials choices for NASA-based ground and spaceflight programs. The data was valuable for two key reasons, 1) to measure corrosion rate and chloride concentration as a function of time and distance from the Atlantic Ocean, and 2) compare the corrosivity at launchpad and site-specific areas to the more accelerated conditions at the KSC Beachside Atmospheric Corrosion Test Site for coating and materials performance prediction. Sites were chosen from 45 meter (150 feet) to 8 kilometers (5 miles) from the Atlantic Ocean and corrosion variables at each site were measured throughout each year from June 2017 to April 2023, except the Beachside site, which includes data from November 2010. The summary includes corrosivity data and coating performance comparisons at select sites, which will be used as the updated NASA corrosivity standard for corrosion control requirements.

NASA↗

Ab initio ground states of strongly-correlated materials on quantum computers

The accurate first-principles description of strongly-correlated materials is an important and challenging problem in condensed matter physics. Ab initio downfolding has emerged as a way of deriving accurate many-body Hamiltonians including strong correlations, representing a subspace of interest of a material, using density functional theory calculations as a starting point. However, the solution of these material-specific models can scale exponentially on classical computers, constituting a challenge. Here we propose that utilizing quantum computers for obtaining the properties of downfolded Hamiltonians yields an accurate description of the ground state properties of strongly-correlated systems, while circumventing the exponential scaling problem. We benchmark the solution of Hubbard-like models obtained through downfolding by utilizing a classical tensor network implementation of variational quantum eigensolvers (VQE), and we reveal a strategy for driving the optimization through a hybrid minimization of the energy and maximization of the overlap with an approximate solution obtained through low-cost computational methods. This results in a reduction of the energy error by orders of magnitude compared to conventional VQE approaches, and allows us to reproduce long-range correlations for the first time. We demonstrate our first-principles approach for diverse strongly-correlated materials, correctly predicting the antiferromagnetic state of one-dimensional cuprate Ca 2 CuO 3 , the excitonic ground state of monolayer WTe2, and the charge-ordered state of correlated metal SrVO 3 . Our efficient computational implementation allows us to simulate large systems with up to 54 qubits and encompassing up to four correlated bands, which is indicative of the complexity that our framework can address.

Antonios M Alvertis↗

Induced Contamination Predictions for JAXA's MPAC&SEED Devices

Externally mounted ISS payloads are exposed to the induced ISS environment, including material outgassing and thruster plume contamination. The Boeing Space Environments Team developed analytical and semiempirical models to predict material outgassing and thruster plume induced contamination. JAXA s SM/MPAC&SEED experiment provides an unique opportunity to compare induced contamination predications with measurements. Analysis results are qualitatively consistent with XPS measurements. Calculated depth of contamination within a factor of 2-3 of measured contamination. Represents extremely good agreement, especially considering long duration of experiment and number of outgassing sources. Despite XPS limitations in quantifying plume contamination, the measured and predicted results are of similar scale for the wake-facing surfaces. JAXA s JEM/MPAC&SEED experiment will also be exposed to induced contamination due to JEM and ISS hardware. Predicted material outgassing induced contamination to JEM/MPAC&SEED ranges from 44 to 262 (depending on surface temperature) for a 3 year exposure duration.

Steagall, Courtney↗

On the thermoelastic analysis of solar cell arrays and related material properties

Accurate prediction of failure of solar cell arrays requires accuracy in the computation of thermally induced stresses. This was accomplished by using the finite element technique. Improved procedures for stress calculation were introduced together with failure criteria capable of describing a wide range of ductile and brittle material behavior. The stress distribution and associated failure mechanisms in the N-interconnect junction of two solar cell designs were then studied. In such stress and failure analysis, it is essential to know the thermomechanical properties of the materials involved. Measurements were made of properties of materials suitable for the design of lightweight arrays: microsheet-0211 glass material for the solar cell filter, and Kapton-H, Kapton F, Teflon, Tedlar, and Mica Ply PG-402 for lightweight substrates. The temperature-dependence of the thermal coefficient of expansion for these materials was determined together with other properties such as the elastic moduli, Poisson's ratio, and the stress-strain behavior up to failure.

Salama, M. A.↗

Life Predicted in a Probabilistic Design Space for Brittle Materials With Transient Loads

Analytical techniques have progressively become more sophisticated, and now we can consider the probabilistic nature of the entire space of random input variables on the lifetime reliability of brittle structures. This was demonstrated with NASA s CARES/Life (Ceramic Analysis and Reliability Evaluation of Structures/Life) code combined with the commercially available ANSYS/Probabilistic Design System (ANSYS/PDS), a probabilistic analysis tool that is an integral part of the ANSYS finite-element analysis program. ANSYS/PDS allows probabilistic loads, component geometry, and material properties to be considered in the finite-element analysis. CARES/Life predicts the time dependent probability of failure of brittle material structures under generalized thermomechanical loading--such as that found in a turbine engine hot-section. Glenn researchers coupled ANSYS/PDS with CARES/Life to assess the effects of the stochastic variables of component geometry, loading, and material properties on the predicted life of the component for fully transient thermomechanical loading and cyclic loading.

Nemeth, Noel N.↗

Fatigue life prediction modeling for turbine hot section materials

A major objective of the fatigue and fracture efforts under the Hot Section Technology (HOST) program was to significantly improve the analytic life prediction tools used by the aeronautical gas turbine engine industry. This was achieved in the areas of high-temperature thermal and mechanical fatigue of bare and coated high-temperature superalloys. The cyclic crack initiation and propagation resistance of nominally isotropic polycrystalline and highly anisotropic single crystal alloys were addressed. Life prediction modeling efforts were devoted to creep-fatigue interaction, oxidation, coatings interactions, multiaxiality of stress-strain states, mean stress effects, cumulative damage, and thermomechanical fatigue. The fatigue crack initiation life models developed to date include the Cyclic Damage Accumulation (CDA) and the Total Strain Version of Strainrange Partitioning (TS-SRP) for nominally isotropic materials, and the Tensile Hysteretic Energy Model for anisotropic superalloys. A fatigue model is being developed based upon the concepts of Path-Independent Integrals (PII) for describing cyclic crack growth under complex nonlinear response at the crack tip due to thermomechanical loading conditions. A micromechanistic oxidation crack extension model was derived. The models are described and discussed.

Halford, G. R.↗

Fatigue life prediction modeling for turbine hot section materials

A major objective of the fatigue and fracture efforts under the NASA Hot Section Technology (HOST) program was to significantly improve the analytic life prediction tools used by the aeronautical gas turbine engine industry. This was achieved in the areas of high-temperature thermal and mechanical fatigue of bare and coated high-temperature superalloys. The cyclic crack initiation and propagation resistance of nominally isotropic polycrystalline and highly anisotropic single crystal alloys were addressed. Life prediction modeling efforts were devoted to creep-fatigue interaction, oxidation, coatings interactions, multiaxiality of stress-strain states, mean stress effects, cumulative damage, and thermomechanical fatigue. The fatigue crack initiation life models developed to date include the Cyclic Damage Accumulation (CDA) and the Total Strain Version of Strainrange Partitioning (TS-SRP) for nominally isotropic materials, and the Tensile Hysteretic Energy Model for anisotropic superalloys. A fatigue model is being developed based upon the concepts of Path-Independent Integrals (PII) for describing cyclic crack growth under complex nonlinear response at the crack tip due to thermomechanical loading conditions. A micromechanistic oxidation crack extension model was derived. The models are described and discussed.

G R Halford↗

Aerothermoelastic analysis of a NASP demonstrator model

The proposed National Aerospace Plane (NASP) is designed to travel at speeds up to Mach 25. Because aerodynamic heating during high-speed flight through the atmosphere could destiffen a structure, significant couplings between the elastic and rigid body modes could result in lower flutter speeds and more pronounced aeroelastic response characteristics. These speeds will also generate thermal loads on the structure. The purpose of this research is to develop methodologies applicable to the NASP and to apply them to a representative model to determine its aerothermoelastic characteristics when subjected to these thermal loads. This paper describes an aerothermoelastic analysis of the generic hypersonic vehicle configuration. The steps involved in this analysis were: generating vehicle surface temperatures at the appropriate flight conditions; applying these temperatures to the vehicle's structure to predict changes in the stiffness resulting from material property degradation; predicting the vibration characteristics of the heated structure at the various temperature conditions; performing aerodynamic analyses; and conducting flutter analysis of the heated vehicle. Results of these analyses and conclusions representative of a NASP vehicle are provided in this paper.

Heeg, Jennifer↗

Life prediction and constitutive models for anisotropic materials

The intent of this program is to develop a basic understanding of cyclic creep-fatigue deformation mechanisms and damage accumulation, a capability for reliable life prediction, and the ability to model the constitutive behavior of anisotropic single crystal (SC) and directionally solidified or recrystallized (DSR) comprise the program, and the work breakdown for each option reflects a distinct concern for two classes of anisotropic materials, SC and DSR materials, at temperatures encountered in the primary gas path (airfoil temperatures), and at temperatures typical of the blade root attachment and shank area. Work directed toward the higher temperature area of concern in the primary gas path includes effects of coatings on the behavior and properties of the materials of interest. The blade root attachment work areas will address the effects of stress concentrations associated with attachment features.

Bill, R. C.↗

Wear formulation for aircraft brake material sliding against steel

Predictions of wear on contemporary copper-based brake material sliding against 17-22 AS grade steel, wear testing equipment, formulation of wear, and test results are discussed. An initial investigation of worn surfaces of the brake material and a mating steel rotor was carried out. A wear model proposed suggests initiation of cracks at a hard particle inclusion site in the surface layer of the brake material; crack propagation allows particles to be removed by intersection of cracks. Mutual relations between sliding variables, load, time, hardness, and surface temperature are studied. Empirical formulas are exhibited.

Ho, T. L.↗

A normal stress criterion for crack extension direction in orthotropic composite materials

A criterion for predicting the direction of crack extension in orthotropic composite materials is presented. The criterion is based upon the normal stress and the anisotropic tensile strength on arbitrary planes about the tip of a crack. Results are obtained, via finite element solutions, for: (1) isotropic mixed mode fracture, (2) cracks in unidirectional off-axis slotted composite tensile coupons and (3) cracks in cross plied laminates. Comparisons are made with other theories and experimental results.

Buczek, M. B.↗

Advanced techniques for determining long term compatibility of materials with propellants

A method for the prediction of propellant-material compatibility for periods of time up to ten years is presented. Advanced sensitive measurement techniques used in the prediction method are described. These include: neutron activation analysis, radioactive tracer technique, and atomic absorption spectroscopy with a graphite tube furnace sampler. The results of laboratory tests performed to verify the prediction method are presented.

Green, R. L.↗

Prediction and verification of creep behavior in metallic materials and components for the space shuttle thermal protection system. Volume 2: Phase 2 subsize panel cyclic creep predictions

A method for predicting permanent cyclic creep deflections in stiffened panel structures was developed. The resulting computer program may be applied to either the time-hardening or strain-hardening theories of creep accumulation. Iterative techniques were used to determine structural rotations, creep strains, and stresses as a function of time. Deflections were determined by numerical integration of structural rotations along the panel length. The analytical approach was developed for analyzing thin-gage entry vehicle metallic-thermal-protection system panels subjected to cyclic bending loads at high temperatures, but may be applied to any panel subjected to bending loads. Predicted panel creep deflections were compared with results from cyclic tests of subsize corrugation and rib-stiffened panels. Empirical equations were developed for each material based on correlation with tensile cyclic creep data and both the subsize panels and tensile specimens were fabricated from the same sheet material. For Vol. 1, see N75-21431.

Cramer, B. A.↗

SSME lifetime prediction and verification, integrating environments, structures, materials: The challenge

The planned missions for the space shuttle dictated a unique and technology-extending rocket engine. The high specific impulse requirements in conjunction with a 55-mission lifetime, plus volume and weight constraints, produced unique structural design, manufacturing, and verification requirements. Operations from Earth to orbit produce severe dynamic environments, which couple with the extreme pressure and thermal environments associated with the high performance, creating large low cycle loads and high alternating stresses above endurance limit which result in high sensitivity to alternating stresses. Combining all of these effects resulted in the requirements for exotic materials, which are more susceptible to manufacturing problems, and the use of an all-welded structure. The challenge of integrating environments, dynamics, structures, and materials into a verified SSME structure is discussed. The verification program and developmental flight results are included. The first six shuttle flights had engine performance as predicted with no failures. The engine system has met the basic design challenges.

Ryan, R. S.↗

A Comparison of Atomic Oxygen Erosion Yields of Carbon and Selected Polymers Exposed in Ground Based Facilities and in Low Earth Orbit

A comparison of the relative erosion yields (volume of material removed per oxygen atom arriving) for FEP Teflon, polyethylene, and pyrolytic graphite with respect to Kapton HN was performed in an atomic oxygen directed beam system, in a plasma asher, and in space on the EOIM-III (Evaluation of Oxygen Interaction with Materials-III) flight experiment. This comparison was performed to determine the sensitivity of material reaction to atomic oxygen flux, atomic oxygen fluence, and vacuum ultraviolet radiation for enabling accurate estimates of durability in ground based facilities. The relative erosion yield of pyrolytic graphite was found not to be sensitive to these factors, that for FEP was sensitive slightly to fluence and possibly ions, and that for polyethylene was found to be partially VUV and flux sensitive but more sensitive to an unknown factor. Results indicate that the ability to use these facilities for material relative durability prediction is great as long as the sensitivity of particular materials to conditions such as VUV, and atomic oxygen flux and fluence are taken into account. When testing materials of a particular group such as teflon, it may be best to use a witness sample made of a similar material that has some available space data on it. This would enable one to predict an equivalent exposure in the ground based facility.

Rutledge, Sharon K.↗

Concepts and techniques for ultrasonic evaluation of material mechanical properties

The ultrasonic nondestructive evaluation techniques discussed in the present paper indicate potentials for material characterization and property prediction. Stress wave interaction and material transfer function concepts are examined as a basis for explaining correlations between material mechanical behavior and ultrasonically measured quantities. It is observed that the effect and criticality of any discrete flaw, such as crack, inclusion, or any other stress raiser, is definable only in terms of its material microstructural environment. This underscores the importance of ultrasonic techniques capable of characterizing the stress wave energy transfer properties of a material.

Vary, A.↗

Inverse Compton X-ray emission from the superluminal quasar 3C 345

In quasars with strong radio cores, the inverse-Compton process is believed to be the dominant source X-ray emission. For objects with parsec-scale radio jets, simple models have predicted that components in the jet emerging from the quasar nucleus generate the observed X-ray emission. We have tested this hypothesis in detail for the quasar 3C 345 using a ROSAT X-ray observation in 1990 July, together with quasi-simultaneous very long base interferometry (VLBI) imaging of the parsec-scale jet at five frequencies. The ROSAT spectrum is well fitted by a power law with index alpha = -0.96 +/- -0.13, consistent with models in which the X-ray emission results from inverse-Compton scattering of radio radiation from high-energy electrons in compact components. We show that the radio properties of brightest `knot' in the jet (`C5') can be fitted with a homogeneous sphere model whose parameters require bulk relativistic motion of the emitting material; otherwise the predicted model whose parameters require bulk relativistic motion of the emitting material; otherwise the predicted inverse-Compton X-ray emission exceeds the observed flux. If C5 is the origin of the X-ray emission, then it has a Doppler factor delta = 7.5((sup +3 sub -2)). If the nucleus or other components contribute to the X-ray emission, then this becomes a firm lower limit to delta. The inhomogeneous jet model of Koenigl is a good fit both to the barely resolved (less than 1 pc) flat-spectrum nucleus in the radio, and also to the ROSAT X-ray spectrum. The synchrotron and inverse-Compton emitting fluid moves down a narrow cone (opening angle 2 phi approximately 5 deg) nucleus relativistically, with delta approximately 4.6. Doppler factors for the nucleus and C5, derived from our ROSAT observation, provide evidence for bulk relativistic motion in the jet. By combining these constraints with well-known superluminal motion of jet components, we can deduce geometry. For epoch 1990.5 we infer the Lorentz factor gamma = 7.5 ((sup +1.0 sub -1.5)) and angle to the line of sight theta = 8((sup +2 deg sub -3 deg)) for H(sub 0) = 100 km/s/Mpc. These values are the most reliable yet derived using this method, because of the near-simultaneity of our X-ray and VLBI observations and the quality of the multifrequency of VLBI images and component radio spectra.

Unwin, S. C.↗

A new criterion for failure of materials by environment-induced cracking

A new criterion has been developed for predicting failure of materials by environment-induced cracking. The criterion has been developed by the use of fracture mechanics concepts and assumes that the relationship between crack-growth rate and stress intensity can be described by three separable regions of behavior as first suggested by Wiederhorn. The analytical form of the criterion relates failure time to the initial crack length and the critical crack length or alternatively, to the initial stress intensity and the fracture toughness for various conditions of stress and the environmental variables. The analytical expression is examined by the use of some experimental data on the hydrogen-induced cracking of Ti-5Al-2.5 Sn, and it is demonstrated that the expression predicts the general expected form of the relationship between the normalized stress intensity parameter and the failure time.

Williams, D. P.↗