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Results for “space thermal control system”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 253 records · Page 14

Materials Experiment Carrier Thermal Control System study

The Materials Experimental Carrier (MEC) vehicle currently under study at NASA-Marshall Space Flight Center presents unique power and heat rejection problems to the 25 kW Power System (PS). In order to determine how these requirements can best be met on both the Power System and MEC vehicle, Thermal Control System Trade Studies were conducted. The results of these trade studies indicated total weight to orbit would be minimized for multiple MEC launches by centralized radiators on the Power System. A split loop arrangement of Power System Thermal Control Subsystem, with separate loops for payload and PS heat rejection, appeared favorable from these trades. FC72 fluid was recommended for the high temperature MEC heat transport loop.

Fleming, M.↗

The heat pipe thermal canister

The thermal canister represents a new approach to instrument thermal control for Shuttle experiments which require tight temperature control. The canister substitutes a known, benign thermal environment for the variable and uncertain environment of space, the space environment being neutralized by a system of feedback controlled variable conductance heat pipes. A proto-flight unit has been fabricated and this paper describes the acceptance thermal vacuum test results of the thermal canister experiment which will fly on an early Space Shuttle flight.

Harwell, W.↗

Computer controlled tooling for Space Shuttle external tank

Implementation of the thermal protection system on the external tank used with the Space Shuttle requires application of various materials over large areas, to well-defined tolerances. This paper describes a minicomputer-based system developed to control the process tooling used for this task. The process requirements and the resultant hardware/software system are discussed. The results to date and plans for future expansion are outlined.

Meyer, R. A.↗

Causal modeling and event-driven simulation for monitoring of continuous systems

We describe extensions to the traditional techniques for anomaly detection, as well as new anomaly detection techniques based on alternate models of what distinguishes normal from abnormal behavior. Some of these techniques are designed to capture anomalies at individual sensors; some detect anomalies across collections of sensors. To assist in reasoning about complex global behaviors, we construct and simulate a causal model of the physical system being monitored. These techniques have been tested on data from the ECLSS of Space Station Freedom (SSF) and are being applied in advanced monitoring prototypes for the SSF External Active Thermal Control System of SSF and the Environmental Emergency and Consumables Management subsystem of the Space Shuttle.

Doyle, Richard↗

Design and testing of a high power spacecraft thermal management system

The design and test results are presented of an ammonia hybrid capillary pumped loop thermal control system which could be used for heat acquisition and transport on future large space platforms and attached payloads, such as those associated with the NASA Space Station. The High Power Spacecraft Thermal Management System (HPSTM) can operate as either a passive, capillary pumped two phase thermal control system, or, when additional pressure head is required, as a mechanically pumped loop. Testing has shown that in the capillary mode, the HPSTM evaporators can acquire a total heat load of between 600 W and 24 kW, transported over 10 meters, at a maximum heat flux density of 4.3 W/sq cm. With the mechanical pump circulating the ammonia, a heat acquisition potential of 52 kW was demonstrated for 15 minutes without an evaporator failure. These results represent a significant improvement over the maximum transport capability previously displayed in other capillary systems. The HPSTM system still retains the proven capillary capabilities of heat load sharing and flow control between evaporator plates, rapid power cycling, and nonuniform heating in both the capillary and hybrid operating modes.

Mccabe, Michael E., Jr.↗

Long life high reliability thermal control systems study data handbook

The development of thermal control systems with high reliability and long service life is discussed. Various passive and semi-active thermal control systems which have been installed on space vehicles are described. The properties of the various coatings are presented in tabular form.

Scollon, T. R., Jr.↗

Microgravity Fluid Management Symposium

The NASA Microgravity Fluid Management Symposium, held at the NASA Lewis Research Center, September 9 to 10, 1986, focused on future research in the microgravity fluid management field. The symposium allowed researchers and managers to review space applications that require fluid management technology, to present the current status of technology development, and to identify the technology developments required for future missions. The 19 papers covered three major categories: (1) fluid storage, acquisition, and transfer; (2) fluid management applications, i.e., space power and thermal management systems, and environmental control and life support systems; (3) project activities and insights including two descriptions of previous flight experiments and a summary of typical activities required during development of a shuttle flight experiment.

Source record↗

Space Station thermal control during on-orbit assembly

This paper summarizes the Space Station program requirements for the Thermal Control System (TCS), and outlines the capabilities of the TCS for each assembly configuration. The TCS architecture for the completed assembly configuration is described, consisting of an active TCS (ATCS) and a passive TCS (PTCS). The four ATCS subsystems are described, including the two-phase ammonia central ATCS, photovoltaic power module, attached payload accommodation equipment and the single-phase water internal ATCS.

Bilardo, Vincent J., Jr.↗

Results of the Systems Autonomy Demonstration Project

The Systems Autonomy Demonstration Project (SADP) produced a knowledge-based real-time control system for real-time control and fault detection, isolation and recovery (FDIR) of a prototype two-phase Space Station Freedom external control system (TCS). The Thermal Expert System (TEXSYS) was demonstrated in recent tests to be capable of reliable fault anticipation and detection, as well as nominal control of the thermal bus. Performance requirements were addressed by adopting a hierarchical symbolic control approach, layering model-based expert system software on a conventional numerical data acquisition and control system. The model-based capabilities of TEXSYS were shown to be advantageous, particularly for detection of unforeseen faults and sensor failures.

Glass, B. J.↗

Compatibility testing with anhydrous ammonia

Anhydrous ammonia has been proposed as the working fluid for a number of two-phase thermal control systems to be used in future space applications, including the Space Station Freedom and the Earth Observing Station (EOS). The compatibility of ammonia with the components in these systems is a major concern due to the corrosive nature of the fluid. Compatibility of ammonia with stainless steel and some aluminum alloys is well documented; however, data on other materials potentially suitable for aerospace use is less common. This paper documents the compatibility testing of nine materials with both gaseous and liquid ammonia. The test procedures are presented along with the resulting measurement data. Tensile strength was the only mechanical property tested that indicated a significant material incompatibility.

Steve M. Benner↗

Trade Study for 9 kW Water Membrane Evaporator

Sublimators have been proposed and used in spacecraft for heat rejection. Sublimators are desirable heat rejection devices for short duration use because they can transfer large amounts of heat using little mass and are self-regulating devices. Sublimators reject heat into space by freezing water inside a porous substrate, allowing it to sublimate into vapor, and finally venting it into space. The state of the art thermal control system in orbiting spacecraft is a two loop, two fluid system. The external coolant loop typically uses a toxic single phase fluid that acquires heat from the spacecraft and rejects most of it via a radiator. The sublimator functions as a transient topper for orbiting spacecraft during day pass periods when radiator efficiency decreases. The sublimator interfaces with the internal loop through a built in heat exchanger. The internal loop fluid is non-toxic and is typically a propylene glycol and water solution with inhibitors to prevent corrosion with aluminum fins of the heat exchangers. Feedwater is supplied from a separate line to the sublimator to maintain temperature control of the cabin and vehicle hardware. Water membrane evaporators have been developed for spacecraft and spacesuits. They function similar to a sublimator but require a backpressure valve which could be actuated for this application with a simple fully open or fully closed modes. This technology would be applied to orbital thermal control (lunar or planetary). This paper details a trade study showing that evaporators would greatly reduce the consumable that is used, effectively wasted, by sublimators during start up and shut down during the topping phases of each orbit. State of the art for 9 kW sublimators reject about 870 W per kilogram of mass and 1150 W per liter of volume. If water with corrosion inhibitors is used the evaporators would be about 80% of the mass and volume of the equivalent system. The size and mass increases to about 110% if the internal fluid is 50% propylene glycol/50% water. The true benefit comes from the backpressure valve, that prevents the cyclical shutdown/startup loss of the sublimator and amounts to as much as 0.85 kg per orbit.

Bue, Grant C.↗

A Local Condensation Analysis Representing Two-phase Annular Flow in Condenser/radiator Capillary Tubes

NASA's effort for the thermal environmental control of the Space Station Freedom is directed towards the design, analysis, and development of an Active Thermal Control System (ATCS). A two phase, flow through condenser/radiator concept was baselined, as a part of the ATCS, for the radiation of space station thermal load into space. The proposed condenser rejects heat through direct condensation of ATCS working fluid (ammonia) in the small diameter radiator tubes. Analysis of the condensation process and design of condenser tubes are based on the available two phase flow models for the prediction of flow regimes, heat transfer, and pressure drops. The prediction formulas use the existing empirical relationships of friction factor at gas-liquid interface. An attempt is made to study the stability of interfacial waves in two phase annular flow. The formulation is presented of a stability problem in cylindrical coordinates. The contribution of fluid viscosity, surface tension, and transverse radius of curvature to the interfacial surface is included. A solution is obtained for Kelvin-Helmholtz instability problem which can be used to determine the critical and most dangerous wavelengths for interfacial waves.

Karimi, Amir↗

Shuttle active thermal control system development testing. Volume 8: Tube anomaly investigation

A modular radiator system projected for use on the space shuttle has been tested. During thermal vacuum testing of the radiator panels leaks developed in the coolant fluid tubes containing the Freon 21 refrigerant. An analysis of thermal vacuum test conditions revealed that the test anomaly consisted of trapped Freon 21 fluid between frozen tube corners colder than the remainder of the panel. The trapped fluid expanded on further warming, causing high pressures to develop in the tubes. The pressure was sufficient to induce tube ruptures. Metallurgical analysis showed that concentric extrusion holes and heat treatment of the aluminum alloy to the -T6 condition would have prevented the ruptures. Thermal analysis indicates that attaching the tube corners to the radiator fin could eliminate the fluid trapping.

Reed, M. W.↗

Space Shuttle Upgrade Liquid Oxygen Tank Thermal Stratification

In 1997, NASA initiated a study of a liquid oxygen and ethanol orbital maneuvering and reaction control system for space shuttle upgrades as well as other reusable launch vehicle applications. The pressure-fed system uses sub-cooled liquid oxygen at 2413.2 KPa (350 psia) stored passively using insulation. Thermal stratification builds up while the space shuttle is docked at the international space station. The venting from the space shuttle's liquid oxygen tank is not desired during this 96-hr time period. Once the shuttle undocks from the space station there could be a pressure collapse in the liquid oxygen tank caused by fluid mixing due to the thruster fU"ings . The thermal stratification and resulting pressure rise in the tank were examined by a computational fluid dynamic model. Since the heat transfer from the pressurant gas to the liquid will result in a decrease in tank pressure the final pressure after the 96 hours will be significantly less when the tank is pressurized with ambient temperature helium. Therefore, using helium at ambient temperature to pressurize the tank is preferred to pressurizing the tank with helium at the liquid oxygen temperature. The higher helium temperature will also result in less mass of helium to pressurize the tank.

Tunc, Gokturk↗