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At least 253 records · Page 14

Life-Cycle Assessments of Selected NASA Ground-Based Test Facilities

In the past two years, two separate facility-specific life cycle assessments (LCAs) have been performed as summer student projects. The first project focused on 13 facilities managed by NASA s Aeronautics Test Program (ATP), an organization responsible for large, high-energy ground test facilities that accomplish the nation s most advanced aerospace research. A facility inventory was created for each facility, and the operational-phase carbon footprint and environmental impact were calculated. The largest impacts stemmed from electricity and natural gas used directly at the facility and to generate support processes such as compressed air and steam. However, in specialized facilities that use unique inputs like R-134a, R-14, jet fuels, or nitrogen gas, these sometimes had a considerable effect on the facility s overall environmental impact. The second LCA project was conducted on the NASA Ames Arc Jet Complex and also involved creating a facility inventory and calculating the carbon footprint and environmental impact. In addition, operational alternatives were analyzed for their effectiveness at reducing impact. Overall, the Arc Jet Complex impact is dominated by the natural-gas fired boiler producing steam on-site, but alternatives were provided that could reduce the impact of the boiler operation, some of which are already being implemented. The data and results provided by these LCA projects are beneficial to both the individual facilities and NASA as a whole; the results have already been used in a proposal to reduce carbon footprint at Ames Research Center. To help future life cycle projects, several lessons learned have been recommended as simple and effective infrastructure improvements to NASA, including better utility metering and data recording and standardization of modeling choices and methods. These studies also increased sensitivity to and appreciation for quantifying the impact of NASA s activities.

Sydnor, George Honeycutt↗

A radiant heating test facility for space shuttle orbiter thermal protection system certification

A large scale radiant heating test facility was constructed so that thermal certification tests can be performed on the new generation of thermal protection systems developed for the space shuttle orbiter. This facility simulates surface thermal gradients, onorbit cold-soak temperatures down to 200 K, entry heating temperatures to 1710 K in an oxidizing environment, and the dynamic entry pressure environment. The capabilities of the facility and the development of new test equipment are presented.

Sherborne, W. D.↗

CPL Materials Life Cycle Test Facility

The Capillary Pumped Loop (CPL) Materials Life Cycle Test Facility at the Goddard Space Flight Center (GSFC) will identify the operational parameters controlling the performance of a CPL over an extended period of time. The primary purpose of the facility is to investigate the long-term chemical compatibility between the anhydrous ammonia working fluid and the CPL materials of construction. Chemical reactions occurring within the system may produce non-condensable gases or particulate debris that can lead to a degradation in system performance. Small liquid samples will be drawn from the system at specific time intervals and analyzed to check for the presence of non-condensable gases. Periodic maximum and minimum heat load tests will be performed on the CPL to monitor trends in the overall system performance.

Buchko, Matthew T.↗

Increased capabilities of the Langley Mach 7 Scramjet Test Facility

An experimental research program which explored the potential for expanding the operating range of NASA Langley's Mach 7 Scramjet Test Facility is described. The facility uses electric arc-heated air as the test gas and is configured for testing airframe-integrated scramjet engine models at conditions duplicating flight velocities and temperatures. Previous scramjet testing in this facility was limited to a single simulated flight condition of Mach 6.9 at 115,300 ft. altitude. The present arc heater research demonstrated that the facility can be used for scramjet testing at simulated flight conditions from Mach 4 (at altitudes from 77,000 to 114,000 ft.) to Mach 7 (at altitudes from 108,000 to 149,000 ft.). Flow quality was established from the uniformity of measured total temperature profiles. In addition, nitrogen oxide levels in the test stream were determined for relating engine test data to expected flight performance. The test frequency and reliability of the facility were also improved by a novel redesign of the heater downstream electrode and by defining limits for stable arc operation.

Thomas, S. R.↗

The New LOTIS Test Facility

The Large Optical Test and Integration Site (LOTIS) at the Lockheed Martin Space Systems Company in Sunnyvale, CA is designed for the verification and testing of optical systems. The facility consists of an 88 foot temperature stabilized vacuum chamber that also functions as a class 10k vertical flow cleanroom. Many problems were encountered in the design and construction phases. The industry capability to build large chambers is very weak. Through many delays and extra engineering efforts, the final product is very good. With 11 Thermal Conditioning Units and precision RTD s, temperature is uniform and stable within 1oF, providing an ideal environment for precision optical testing. Within this chamber and atop an advanced micro-g vibration-isolation bench is the 6.5 meter diameter LOTIS Collimator and Scene Generator, LOTIS alignment and support equipment. The optical payloads are also placed on the vibration bench in the chamber for testing. This optical system is designed to operate in both air and vacuum, providing test imagery in an adaptable suite of visible/near infrared (VNIR) and midwave infrared (MWIR) point sources, and combined bandwidth visible-through-MWIR point sources, for testing of large aperture optical payloads. The heart of the system is the LOTIS Collimator, a 6.5m f/15 telescope, which projects scenes with wavefront errors <85 nm rms out to a 0.75 mrad field of view (FOV). Using field lenses, performance can be extended to a maximum field of view of 3.2 mrad. The LOTIS Collimator incorporates an extensive integrated wavefront sensing and control system to verify the performance of the system.

Bell, R. M.↗

Design philosophy of the Jet Propulsion Laboratory infrared detector test facility

To support the development of advanced infrared remote sensing instrumentation using line and area arrays, a test facility has been developed to characterize the detectors. The necessary performance characteristics of the facility were defined by considering current and projected requirements for detector testing. The completed facility provides the desired level of detector testing capability as well as providing ease of human interaction.

Burns, R.↗

Controls, astrophysics, and structures experiment in space ground test facility

This paper describes the initial configuration of the NASA Marshall Space Flight Center (MSFC) Controls/Structures Interaction Advanced Development Facility (CSI ADF), which is a ground test facility (GTF) for the proposed Controls, Astrophysics, and Structures Experiment in Space (CASES). The laboratory has been developed for the purpose of implementing, testing, and evaluating CSI modeling, control system design, failure analysis, and system identification techniques on a representative large space structure. The facility has been configured to represent as closely as possible an actual flight article.

Bukley, Angelia P.↗

Design of a Mach 8.0 axisymmetric nozzle for a hypersonic test facility

An axisymmetric nozzle has been designed to produce test section flow at a Mach number of 8.0 for use in a hypersonic test facility at MSFC. Nominal design conditions used to calculate the viscous correction to the wall contour were selected from the results of a parametric boundary layer investigation so that the widest possible range of satisfactory operating conditions could be obtained. Coordinates for the nozzle are presented in a tabular form suitable for design and manufacturing. The basic analysis techniques have been used to generate results to compare with experimental data from a facility at Langley Research Center. The agreement was reasonably good.

Sims, J. L.↗

Data reduction complex analog-to-digital data processing requirements for onsite test facilities

The analog to digital processing requirements of onsite test facilities are described. The source and medium of all input data to the Data Reduction Complex (DRC) and the destination and medium of all output products of the analog-to-digital processing are identified. Additionally, preliminary input and output data formats are presented along with the planned use of the output products.

Debbrecht, J. D.↗

Conceptual design of the MHD Engineering Test Facility

The reference conceptual design of the MHD engineering test facility, a prototype 200 MWe coal-fired electric generating plant designed to demonstrate the commerical feasibility of open cycle MHD is summarized. Main elements of the design are identified and explained, and the rationale behind them is reviewed. Major systems and plant facilities are listed and discussed. Construction cost and schedule estimates are included and the engineering issues that should be reexamined are identified.

Bents, D. J.↗

Performance evaluation of the Solar Building Test Facility

The general performance of the NASA Solar Building Test Facility (SBTF) and its subsystems and components over a four year operational period is discussed, and data are provided for a typical one year period. The facility consists of a 4645 sq office building modified to accept solar heated water for operation of an absorption air conditioner and a baseboard heating system. An adjoining 1176 sq solar flat plate collector field with a 114 cu tank provides the solar heated water. The solar system provided 57 percent of the energy required for heating and cooling on an annual basis. The average efficiency of the solar collectors was 26 percent over a one year period.

Jensen, R. N.↗

NASA Marshall Impact Testing Facility Capabilities Applicable to Lunar Dust Work

The Impact Testing Facility at Marshall Space Flight Center has several guns that would be of use in studying impact phenomena with respect to lunar dust. These include both ballistic guns, using compressed gas and powder charges, and hypervelocity guns, either light gas guns or an exploding wire gun. In addition, a plasma drag accelerator expected to reach 20 km/s for small particles is under development. Velocity determination and impact event recording are done using ultra-high-speed cameras. Simulation analysis is also available using the SPHC hydrocode.

Evans, Steven W.↗

Comparison of Stereo-PIV and Plenoptic-PIV Measurements on the Wake of a Cylinder in NASA Ground Test Facilities.

A series of comparison experiments have been performed using a single-camera plenoptic PIV measurement system to ascertain the systems performance capabilities in terms of suitability for use in NASA ground test facilities. A proof-of-concept demonstration was performed in the Langley Advanced Measurements and Data Systems Branch 13-inch (33- cm) Subsonic Tunnel to examine the wake of a series of cylinders at a Reynolds number of 2500. Accompanying the plenoptic-PIV measurements were an ensemble of complementary stereo-PIV measurements. The stereo-PIV measurements were used as a truth measurement to assess the ability of the plenoptic-PIV system to capture relevant 3D/3C flow field features in the cylinder wake. Six individual tests were conducted as part of the test campaign using three different cylinder diameters mounted in two orientations in the tunnel test section. This work presents a comparison of measurements with the cylinders mounted horizontally (generating a 2D flow field in the x-y plane). Results show that in general the plenoptic-PIV measurements match those produced by the stereo-PIV system. However, discrepancies were observed in extracted pro les of the fuctuating velocity components. It is speculated that spatial smoothing of the vector fields in the stereo-PIV system could account for the observed differences. Nevertheless, the plenoptic-PIV system performed extremely well at capturing the flow field features of interest and can be considered a viable alternative to traditional PIV systems in smaller NASA ground test facilities with limited optical access.

Fahringer, Timothy W.↗

Low power arcjet test facility impacts

Performance characterization of a flight-type 1.4 kW arcjet system were conducted at the Rocket Research Company (RRC) in Redmond, WA, and at the NASA LeRC in Cleveland, OH. The objectives of these tests were as follows: to compare low-power arcjet performance at two different test facilities; to compare arcjet performance obtained with a 2:1 mixture of gaseous hydrogen and nitrogen and hydrazine; and to quantify the effects of test cell pressure on thruster operating characteristics. Performance and thruster temperature distributions were measured at thruster input power levels and propellant mass flow rates ranging from 1274 to 1370 W and from 3.2 x 10(exp -5) to 5.1 x 10(exp -5) kg/s, respectively. Specific impulses measured at the two facilities, at comparable test cell pressures, using gaseous hydrogen-nitrogen propellant mixtures agreed to within 1 percent over the range of operating conditions tested. The specific impulses measured using hydrazine propellant were higher than that for the cold hydrogen-nitrogen mixtures. Agreement between by hydrazine and gas mixture data was good, however, when the differences in propellant enthalpies at the thruster inlet were considered. Specific impulse showed a strong dependence on test facility pressure, and was 3 to 4 percent higher below 0.1 Pa than for test cell pressures above 5 Pa.

Morren, W. Earl↗

A3 Altitude Test Facility

This slide presentation shows drawings, diagrams and photographs of the A3 Altitude Test Facility. It includes a review of the A3 Facility requirements, and drawings of the various sections of the facility including Engine Deck and Superstructure, Test Cell and Thrust Takeout, Structure and Altitude Support Systems, Chemical Steam generators, and the subscale diffuser. There are also pictures of the construction site, and the facility under construction. A Diagram of the A3 Steam system schematic is also shown

Dulreix, Lionel J.↗

Brief, Why the Launch Equipment Test Facility Needs a Laser Tracker

The NASA Kennedy Space Center Launch Equipment Test Facility (LETF) supports a wide spectrum of testing and development activities. This capability was originally established in the 1970's to allow full-scale qualification of Space Shuttle umbilicals and T-O release mechanisms. The LETF has leveraged these unique test capabilities to evolve into a versatile test and development area that supports the entire spectrum of operational programs at KSC. These capabilities are historically Aerospace related, but can certainly can be adapted for other industries. One of the more unique test fixtures is the Vehicle Motion Simulator or the VMS. The VMS simulates all of the motions that a launch vehicle will experience from the time of its roll-out to the launch pad, through roughly the first X second of launch. The VMS enables the development and qualification testing of umbilical systems in both pre-launch and launch environments. The VMS can be used to verify operations procedures, clearances, disconnect systems performance &margins, and vehicle loads through processing flow motion excursions.

Yue, Shiu H.↗