Search NASA⌕ Search

SEARCH · Search NASA

Results for “Additive Construction”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Assembly of the MOLLER Toroidal Magnets at Jefferson Lab

The MOLLER experiment at the Thomas Jefferson National Accelerator Facility (JLab) aims to precisely measure the weak interaction between electrons. This experiment leverages the 12 GeV electron beam and will run for three years. A crucial component of MOLLER is a system of five uniquely shaped water-cooled toroidal magnets. These magnets, possessing seven-fold symmetry, are designed to focus particles by separating electrons scattered off hydrogen in a liquid hydrogen target. The five magnets separate electrons scattered off electrons (Møller scattering) and protons (elastic e-p scattering) within target into approximately circular rings at the detector. Here, this paper presents the assembly process for these five toroidal magnets, detailing critical steps including epoxy application, pin insertion, soldering and brazing, coil assembly, and alignment, all performed to meet stringent magnet specifications. Additionally, it discusses challenges encountered during construction and highlights lessons learned, offering insights for future magnet development projects.

Lamont, Joseph [Thomas Jefferson National Accelera↗
NASA NTRS1985

Hexagonal uniformly redundant arrays for coded-aperture imaging

Uniformly redundant arrays are used in coded-aperture imaging, a technique for forming images without mirrors or lenses. The URAs constructed on hexagonal lattices, are outlined. Details are presented for the construction of a special class of URAs, the skew-Hadamard URAs, which have the following properties: (1) nearly half open and half closed (2) antisymmetric upon rotation by 180 deg except for the central cell and its repetitions. Some of the skew-Hadamard URAs constructed on a hexagonal lattice have additional symmetries. These special URAs that have a hexagonal unit pattern, and are antisymmetric upon rotation by 60 deg, called hexagonal uniformly redundant arrays (HURAs). The HURAs are particularly suited to gamma-ray imaging in high background situations. In a high background situation the best sensitivity is obtained with a half open and half closed mask. The hexagonal symmetry of an HURA is more appropriate for a round position-sensitive detector or a closed-packed array of detectors than a rectangular symmetry.

Finger, M. H.↗
NASA NTRS1987

A program to study antiprotons in the cosmic rays: Arizona collaboration

The Low Energy AntiProton (LEAP) experiment was designed to measure the primary antiproton flux in the 200 MeV to 1 GeV kinetic energy range. A superconducting magnetic spectrometer, a time-of-flight (TOF) detector, and a Cherenkov counter are the main components of LEAP. An additional scintillation detector was designed and constructed to detect the passage of particles through the bottom of the Cherenkov counter. The LEAP package was launched on August 22, 1987, and enjoyed a 27 hour flight, with 23 hours of data at high altitude. Preliminary plans for data analysis include using the Micro-Vax at the University of Arizona for data reduction of the Cherenkov and S2 signals.

Bowen, Theodore↗
NASA NTRS1990

Drop deployment system for crystal growth apparatus

A crystal growth apparatus is presented. It utilizes a vapor diffusion method for growing protein crystals, and particularly such an apparatus wherein a ball mixer is used to mix the fluids that form a drop within which crystals are grown. Particular novelty of this invention lies in utilizing a ball mixer to completely mix the precipitate and protein solutions prior to forming the drop. Additional novelty lies in details of construction of the vials, the fluid deployment system, and the fluid storage system of the preferred embodiment.

Rhodes, Percy↗
NASA NTRS1990

Metrication report to the Congress

The principal NASA metrication activities for FY 1989 were a revision of NASA metric policy and evaluation of the impact of using the metric system of measurement for the design and construction of the Space Station Freedom. Additional studies provided a basis for focusing follow-on activity. In FY 1990, emphasis will shift to implementation of metric policy and development of a long-range metrication plan. The report which follows addresses Policy Development, Planning and Program Evaluation, and Supporting Activities for the past and coming year.

Source record↗
NASA NTRS1993

Application of symbolic and algebraic manipulation software in solving applied mechanics problems

As its name implies, symbolic and algebraic manipulation is an operational tool which not only can retain symbols throughout computations but also can express results in terms of symbols. This report starts with a history of symbolic and algebraic manipulators and a review of the literatures. With the help of selected examples, the capabilities of symbolic and algebraic manipulators are demonstrated. These applications to problems of applied mechanics are then presented. They are the application of automatic formulation to applied mechanics problems, application to a materially nonlinear problem (rigid-plastic ring compression) by finite element method (FEM) and application to plate problems by FEM. The advantages and difficulties, contributions, education, and perspectives of symbolic and algebraic manipulation are discussed. It is well known that there exist some fundamental difficulties in symbolic and algebraic manipulation, such as internal swelling and mathematical limitation. A remedy for these difficulties is proposed, and the three applications mentioned are solved successfully. For example, the closed from solution of stiffness matrix of four-node isoparametrical quadrilateral element for 2-D elasticity problem was not available before. Due to the work presented, the automatic construction of it becomes feasible. In addition, a new advantage of the application of symbolic and algebraic manipulation found is believed to be crucial in improving the efficiency of program execution in the future. This will substantially shorten the response time of a system. It is very significant for certain systems, such as missile and high speed aircraft systems, in which time plays an important role.

Tsai, Wen-Lang↗
NASA NTRS1995

Laboratory studies of low temperature rate coefficients: The atmospheric chemistry of the outer planets

The objectives of the research are to measure low temperature laboratory rate coefficients for key reactions relevant to the atmospheres of Titan and Saturn. These reactions are, for example, C2H + H2, CH4, C2H2, and other hydrocarbons which need to be measured at low temperatures, down to approximately 150 K. The results of this work are provided to NASA specialists who study modeling of the hydrocarbon chemistry of the outer planets. The apparatus for this work consists of a pulsed laser photolysis system and a tunable F-center probe laser to monitor the disappearance of C2H. A low temperature cell with a cryogenic circulating fluid in the outer jacket provides the gas handling system for this work. These elements have been described in detail in previous reports. Several new results are completed and the publications are just being prepared. The reaction of C2H with C2H2 has been measured with an improved apparatus down to 154 K. An Arrhenius plot indicates a clear increase in the rate coefficient at the lowest temperatures, most likely because of the long-lived (C4H3) intermediate. The capability to achieve the lowest temperatures in this work was made possible by construction of a new cell and addition of a multipass arrangement for the probe laser, as well as improvements to the laser system.

Leone, Stephen R.↗
NASA NTRS1997

Multidimensional Trellis Coded Phase Modulation Using a Multilevel Concatenation Approach: Code Design - Part 1

The first part of this paper presents a simple and systematic technique for constructing multidimensional M-ary phase shift keying (MMK) trellis coded modulation (TCM) codes. The construction is based on a multilevel concatenation approach in which binary convolutional codes with good free branch distances are used as the outer codes and block MPSK modulation codes are used as the inner codes (or the signal spaces). Conditions on phase invariance of these codes are derived and a multistage decoding scheme for these codes is proposed. The proposed technique can be used to construct good codes for both the additive white Gaussian noise (AWGN) and fading channels as is shown in the second part of this paper.

Rajpal, Sandeep↗
NASA NTRS1996

EUVS Sounding Rocket Payload

During the first half of this year (CY 1996), the EUVS project began preparations of the EUVS payload for the upcoming NASA sounding rocket flight 36.148CL, slated for launch on July 26, 1996 to observe and record a high-resolution (approx. 2 A FWHM) EUV spectrum of the planet Venus. These preparations were designed to improve the spectral resolution and sensitivity performance of the EUVS payload as well as prepare the payload for this upcoming mission. The following is a list of the EUVS project activities that have taken place since the beginning of this CY: (1) Applied a fresh, new SiC optical coating to our existing 2400 groove/mm grating to boost its reflectivity; (2) modified the Ranicon science detector to boost its detective quantum efficiency with the addition of a repeller grid; (3) constructed a new entrance slit plane to achieve 2 A FWHM spectral resolution; (4) prepared and held the Payload Initiation Conference (PIC) with the assigned NASA support team from Wallops Island for the upcoming 36.148CL flight (PIC held on March 8, 1996; see Attachment A); (5) began wavelength calibration activities of EUVS in the laboratory; (6) made arrangements for travel to WSMR to begin integration activities in preparation for the July 1996 launch; (7) paper detailing our previous EUVS Venus mission (NASA flight 36.117CL) published in Icarus (see Attachment B); and (8) continued data analysis of the previous EUVS mission 36.137CL (Spica occultation flight).

Stern, Alan S.↗
NASA NTRS2005

Critical Technologies for the Development of Future Space Elevator Systems

A space elevator is a tether structure extending through geosynchronous earth orbit (GEO) to the surface of the earth. Its center of mass is in GEO such that it orbits the earth in sync with the earth s rotation. In 2004 and 2005, the NASA Marshall Space Flight Center and the Institute for Scientific Research, Inc. worked under a cooperative agreement to research the feasibility of space elevator systems, and to advance the critical technologies required for the future development of space elevators for earth to orbit transportation. The discovery of carbon nanotubes in the early 1990's was the first indication that it might be possible to develop materials strong enough to make space elevator construction feasible. This report presents an overview of some of the latest NASA sponsored research on space elevator design, and the systems and materials that will be required to make space elevator construction possible. In conclusion, the most critical technology for earth-based space elevators is the successful development of ultra high strength carbon nanotube reinforced composites for ribbon construction in the 1OOGPa range. In addition, many intermediate technology goals and demonstration missions for the space elevator can provide significant advancements to other spaceflight and terrestrial applications.

Smitherman, David V., Jr.↗
NASA NTRS2008

Conceptual Design Methods and the Application of a Tradespace Modeling Tool for Deep Space Missions

Concept studies for deep space missions are typically time-consuming and costly, given the variety of missions and uniqueness of each design. Yet, in an increasingly cost-constrained environment, it is critical to identify the most scientifically valuable and cost-effective designs early in the design process. Modeling is an integral part in helping to identify the most desirable design option. While some spacecraft design models currently exist for Earth-orbiting spacecraft, there has been less success with deep space missions. Instead, these missions require a modified design and modeling approach to enable the same construction of a comprehensive, yet credible, mission tradespace. This paper presents an approach for efficiently constructing such a mission tradespace. In addition to a proposed design and modeling approach, three case study missions are presented including a solar orbiter, a Europa orbiter, and a near-Earth asteroid (NEA) sample return mission.

space vehicles↗
NASA NTRS2014

SINDA/FLUINT Stratified Tank Modeling for Cryrogenic Propellant Tanks

A general purpose SINDA/FLUINT (S/F) stratified tank model was created to simulate self-pressurization and axial jet TVS; Stratified layers in the vapor and liquid are modeled using S/F lumps.; The stratified tank model was constructed to permit incorporating the following additional features:, Multiple or singular lumps in the liquid and vapor regions of the tank, Real gases (also mixtures) and compressible liquids, Venting, pressurizing, and draining, Condensation and evaporation/boiling, Wall heat transfer, Elliptical, cylindrical, and spherical tank geometries; Extensive user logic is used to allow detailed tailoring - Don't have to rebuilt everything from scratch!!; Most code input for a specific case is done through the Registers Data Block:, Lump volumes are determined through user input:; Geometric tank dimensions (height, width, etc); Liquid level could be input as either a volume percentage of fill level or actual liquid level height

Axial Jet↗
NASA NTRS2018

The Relevance of Mars Samples to Planning for Potential Future In-Situ Resource Utilization

Considerable recent planning has focused on the potential importance of Mars in-situ resources to support future human missions. While atmospheric CO2 provides a source of oxygen, the regolith offers other potential resources. The most significant surface asset is water, which could be used for propellant generation, life support, habitat sustainment, and agriculture. In regard to the latter, the regolith could also provide a source of nutrients to supplement terrestrial fertilizers and/or act as a substrate to buffer plant roots. Local material could also be used as feedstock for construction, including for structures, roads, and additive manufacturing. Native salts (e.g. perchlorates or chlorides) in the Martian regolith could be used as water absorbents for closed loop life support systems or for capture of the limited atmospheric water.

Source record↗
NASA NTRS2021

Characterizing the Effects of Two Ground-based Outdoor Microphone Configurations

Multiple International and Federal regulations stipulate the acquisition of aircraft noise shall be conducted using inverted pressure microphones over a round ground board. These ground boards are used to provide an acoustically hard reflecting surface, limiting the effects of the potentially absorptive ground local to the test location. The microphone location is also specified to be offset from the center of the board to limit the effects of acoustic diffraction off the board edge. In order to determine the effects of the ground board on the measured acoustic signal, a comprehensive measurement campaign was undertaken at NASA Langley Research Center. The experimental setup included multiple ground board configurations placed on top of a sand pit, in an otherwise anechoic chamber. Ground board configurations included a microphone inverted and offset over the round ground board and a microphone offset and flush mounted in the ground board.White noise was then used to investigate the ground board effects on the recorded signal. Normal impedance measurements were also acquired to determine the reflection coefficients of the sand and ground boards. Experimental results are discussed, along with implications for future research and development.Results indicate that both microphone configurations perform adequately up to 10 kHz. When the ground substrate is a soft material and the sound comes in at angles near grazing incidence the sound energy is attenuated above 1 kHz. Additionally, the plastic material used to construct the ground boards was found to be acoustically hard between 0.1 –3.0 kHz, and likely extending to higher frequencies.

Mark C. Anderson↗
DOE OSTI2024

Integrating in situ environmental covariates in an American lobster catch model to improve impact assessment

The installation and operation of floating offshore wind power is an integral component of societal transition to renewable energy generation where fixed bottom offshore wind is not possible. However, it will cause unique ecosystem changes. To disentangle the effects of offshore wind installations from the concurrent effects of climate change and the fishing practices on commercially significant resources, we must develop detailed characterizations of the resources before development occurs. In the Gulf of Maine, American lobster is the most commercially and culturally important fishery. At the time of writing, this is the largest fishery by value in North America. Our understanding of baseline localized parameters (such as catch per trap at the spatial scale of individual turbines) should be informed by relationships to environmental, biological, and survey-specific functional drivers of catch. A more mechanistic understanding of catch will allow for strategic adjustments to Post- Deployment fishery responses and ultimately, the development of research- and commercial-scale floating offshore wind development. Here, we used survey data from the New England Aqua Ventus Pre-Construction Commercial Trapping Survey to develop Generalized Additive Models describing seasonal catch per trap for legal and sublegal lobsters. We found fall catch to be nearly twice that of spring. Bottom temperature dynamics could be used to predict catch, and the Fall survey was associated with a warmer temperature regime. By using analytical tools that incorporate environmental heterogeneity, we developed monitoring methods from preconstruction baseline data that will be applicable over the post-construction operating period of an offshore wind farm.

BACI↗
DOE OSTI2025

In situ Visible Light and Thermal Imaging Data from a Laser Powder Bed Fusion Additive Manufacturing Process Co-Registered to X-ray Computed Tomography and Fatigue Data

This dataset is comprised of in situ sensing data collected during a laser-based powder bed fusion additive manufacturing process, as well as rasterized scan path information, post-build X-ray computed tomography (XCT), and fatigue test results. A total of 64 cylinders, approximately 15 mm in diameter and 102 mm tall, were printed out of stainless steel 316H on a Colibrium Additive Concept Laser M2 Series 5 machine. Parameters known to produce dense material were used to construct 56 of these cylinders, while the remaining 8 cylinders were printed with relatively high energy density parameters prone to producing keyhole pores. In addition, two spatter generation blocks were constructed upstream of the 64 cylinders such that ejecta produced during the melting of the spatter generators were stochastically seeded onto the 64 cylinders. Based on previous experiments, these spatter particles were theorized to produce stochastic lack-of-fusion pores. During the construction of the build, high-resolution images of reflected light in the visible spectrum were captured both before and after recoating for each print layer. Additionally, temporally integrated thermal imaging in the near infrared spectrum produced integrated sum and max images on a layerwise basis. The multimodal in situ data has been co-registered to the build plate coordinate system, allowing for identification of process anomalies (e.g., spatter particles) apparent in the two sensors. Following construction of the build, the cylinders were subjected to XCT to identify internal flaws, and the resulting data have also been registered to the build plate coordinate system. Finally, 60 of the 64 cylinders were machined into fatigue coupons conforming to ASTM E466 and subsequently subjected to either high- or -low-cycle fatigue testing. The results of the fatigue tests have also been included in the dataset, and the XCT data corresponded to the approximate location of the gauge sections of the machine fatigue specimen geometry.

42 ENGINEERING↗
DOE OSTI2024

Stress interference in multilayer additive friction stir deposition of AA6061 aluminum

Due to the multilayer deposition nature of metal additive manufacturing processes, each layer being printed experiences the state of thermokinetic and thermomechanical stress that in turn interfere with the state of thermokinetics and thermomechanical stress of subsequently deposited layers. Especially, this multilayer interference significantly affects the resultant properties of the component fabricated using solid-state additive friction stir deposition due to evolution of asymmetric state of planar stress. Due to the lack of comprehensive and suitable in situ diagnosis technique, the complex interference of inter- and multi-layer stresses during additive friction stir deposition was studied in an integrated approach of numerical simulation of fluidic state and experimental probing of stress influenced ultrasonic elastography. The uni-directional and bi-directional layer deposition configurations adopted during additive friction stir deposition result in the generation of constructive and destructive interference of the interlayer stress and hence, asymmetric and symmetric dynamic elasticity distribution respectively within the subsequent layers. With subsequent deposition of additional layers, the odd and even numbers of deposited layers generate asymmetric and nearly symmetric dynamic elasticity distributions.

Yang, Teng↗