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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 271 records · Page 15

Investigation of convergent-divergent nozzles applicable to reduced-power supersonic cruise aircraft

An investigation was conducted of isolated convergent-divergent nozzles to determine the effect of several design parameters on nozzle performance. Tests were conducted using high pressure air for propulsion simulation at Mach numbers from 0.60 to 2.86 at an angle of attack of 0 deg and at nozzle pressure ratios from jet off to 46.0. Three power settings (dry, partial afterburning, and maximum afterburning), three nozzle lengths, and nozzle expansion ratios from 1.22 to 2.24 were investigated. In addition, the effects of nozzle throat radius and a cusp in the external boattail geometry were studied. The results of this study indicate that, for nozzles operating near design conditions, increasing nozzle length increases nozzle thrust-minus-drag performance. Nozzle throat radius and an external boattail cusp had negligible effects on nozzle drag or internal performance.

Berrier, B. L.↗

Testing of Two Mars Powered Descent Vehicle Concepts in the Langley Unitary Plan Wind Tunnel

Testing was conducted in the NASA Langley Unitary Plan Wind Tunnel in order to investigate the aerodynamic interference of sub-scale versions of two Mars powered descent vehicle concepts at supersonic Mach numbers (2.4 and 3.5): a model based on a blunt hypersonic inflatable aerodynamic decelerator (HIAD) and the second representing a more slender rigid vehicle with body flaps (CobraMRV). Each model was designed to accommodate up to eight nozzles, with the HIAD model having five different nozzle configurations to investigate the effects of nozzle location, cant angle, and area ratio. The models were tested with high pressure air as the nozzle plume gas, and included the following instrumentation: high-speed video, discrete steady state and high-frequency pressure, pressure sensitive paint, and a new flow-through force and moment balance for the HIAD model. The high-speed imagery showed the overall expected growth of the shock layer to increasing thrust levels. The discrete stagnation pressure data on the HIAD model with four and eight blowing nozzles was sensitive to thrust coefficient with the nozzles canted at 0 degrees, whereas having nozzles canted outward 20 degrees and/or being located closer to the heatshield shoulder largely removed that sensitivity. The CobraMRV model stagnation pressure was more sensitive to tunnel Mach number and sideslip angle, due to the nozzle arrangement and plume interference. Pressure sensitive paint data quality was compromised by paint damage from frequent model changes, especially for the HIAD model. However, pressure coefficient data on the CobraMRV model showed the same trends as the discrete pressure measurements, as well as a sensitivity to non-zero sideslip angles. The aerodynamic force coefficients were derived from the pressure sensitive paint data. On the HIAD models, the primary force coefficient decreased with increasing thrust due to the nozzle plumes blocking flow to the heatshield area surrounding the nozzle exist. On the CobraMRV model, the force coefficient was relatively insensitive to thrust coefficient at the lower Mach number when sideslip angle was 0 degrees The force coefficient decreases with increasing thrust coefficient when the sideslip angle is 10 degrees. Balance data quality was negatively impacted by thermal drift issues that were not apparent in pre-test calibration measurements, thus preventing usable test data. Results and lessons learned will be used to take further technology development steps, including more advanced ground test techniques and flight testing.

Karl T Edquist↗

Testing of Two Mars Powered Descent Vehicle Concepts in the Langley Unitary Plan Wind Tunnel

Testing was conducted in the NASA Langley Unitary Plan Wind Tunnel in order to investigate the aerodynamic interference of sub-scale versions of two Mars powered descent vehicle concepts at supersonic Mach numbers (2.4 and 3.5): a model based on a blunt hypersonic inflatable aerodynamic decelerator (HIAD) and the second representing a more slender rigid vehicle with body flaps (CobraMRV). Each model was designed to accommodate up to eight nozzles, with the HIAD model having five different nozzle configurations to investigate the effects of nozzle location, cant angle, and area ratio. The models were tested with high pressure air as the nozzle plume gas, and included the following instrumentation: high-speed video, discrete steady state and high-frequency pressure, pressure sensitive paint, and a new flow-through force and moment balance for the HIAD model. The high-speed imagery showed the overall expected growth of the shock layer to increasing thrust levels. The discrete stagnation pressure data on the HIAD model with four and eight blowing nozzles was sensitive to thrust coefficient with the nozzles canted at 0 degrees, whereas having nozzles canted outward 20 degrees and/or being located closer to the heatshield shoulder largely removed that sensitivity. The CobraMRV model stagnation pressure was more sensitive to tunnel Mach number and sideslip angle, due to the nozzle arrangement and plume interference. Pressure sensitive paint data quality was compromised by paint damage from frequent model changes, especially for the HIAD model. However, pressure coefficient data on the CobraMRV model showed the same trends as the discrete pressure measurements, as well as a sensitivity to non-zero sideslip angles. The aerodynamic force coefficients were derived from the pressure sensitive paint data. On the HIAD models, the primary force coefficient decreased with increasing thrust due to the nozzle plumes blocking flow to the heatshield area surrounding the nozzle exist. On the CobraMRV model, the force coefficient was relatively insensitive to thrust coefficient at the lower Mach number when sideslip angle was 0 degrees The force coefficient decreases with increasing thrust coefficient when the sideslip angle is 10 degrees. Balance data quality was negatively impacted by thermal drift issues that were not apparent in pre-test calibration measurements, thus preventing usable test data. Results and lessons learned will be used to take further technology development steps, including more advanced ground test techniques and flight testing.

Supersonic Retropropulsion↗

A system for model access in tunnels with an unbreathable test medium

In many specialty wind tunnels, test gases other than ambient air are used to meet special testing requirements. A typical example is the use of freon as the test gas to achieve a realistic density ratio between gas and model for exploring flutter stability boundaries. Another example is the use of pressurized air to elevate the stream density and enhance Reynolds number or dynamic pressure simulation. Such specialty tunnels require a system of access o the model which will allow services and changes to the model without exposing personnel to the unnatural and perhaps hostile environment or requiring the venting and purging of the entire tunnel circuit. This paper will describe the plenum and model access systems for the forthcoming U.S. National Transonic facility where gaseous nitrogen (N2) at temperatures between 338 and 78 K and at pressures to 9 bars is used as the test medium. The operation at cold temperatures imposes some additional requirements which make the access systems more difficult to design and time consuming to operate than for conventional wind tunnels.

Howell, R. R.↗

Calibration and Data Analysis of the MC-130 Air Balance

Design, calibration, calibration analysis, and intended use of the MC-130 air balance are discussed. The MC-130 balance is an 8.0 inch diameter force balance that has two separate internal air flow systems and one external bellows system. The manual calibration of the balance consisted of a total of 1854 data points with both unpressurized and pressurized air flowing through the balance. A subset of 1160 data points was chosen for the calibration data analysis. The regression analysis of the subset was performed using two fundamentally different analysis approaches. First, the data analysis was performed using a recently developed extension of the Iterative Method. This approach fits gage outputs as a function of both applied balance loads and bellows pressures while still allowing the application of the iteration scheme that is used with the Iterative Method. Then, for comparison, the axial force was also analyzed using the Non-Iterative Method. This alternate approach directly fits loads as a function of measured gage outputs and bellows pressures and does not require a load iteration. The regression models used by both the extended Iterative and Non-Iterative Method were constructed such that they met a set of widely accepted statistical quality requirements. These requirements lead to reliable regression models and prevent overfitting of data because they ensure that no hidden near-linear dependencies between regression model terms exist and that only statistically significant terms are included. Finally, a comparison of the axial force residuals was performed. Overall, axial force estimates obtained from both methods show excellent agreement as the differences of the standard deviation of the axial force residuals are on the order of 0.001 % of the axial force capacity.

Booth, Dennis↗

Multistage open-tube trap for enrichment of part-per-trillion trace components of low-pressure (below 27-kPa) air samples

A multistage open-tube trap for cryogenic collection of trace components in low-pressure air samples is described. The open-tube design allows higher volumetric flow rates than densely packed glass-bead traps commonly reported and is suitable for air samples at pressures below 27 kPa with liquid nitrogen as the cryogen. Gas blends containing 200 to 2500 parts per trillion by volume each of ethane and ethene were sampled and hydrocarbons were enriched with 100 + or - 4 percent trap efficiency. The multistage design is more efficient than equal-length open-tube traps under the conditions of the measurements.

Ohara, D.↗

Illinois Compressed Air Energy Storage

Compressed Air Storage Energy (CAES) is one of the few mid- technology readiness level (TRL) energy storage technologies that can address the long-duration infrastructure needed for dealing with variable electric output from renewable energy sources and be reliable backup source for replacing natural gas during supply interruptions. In CAES the goal is to capture and store compressed air in subsurface sedimentary strata when off-peak power is available, or there is a need for grid balancing. The stored high-pressure air is returned to the surface and used to power turbines during reductions in either renewable energy or supply issues with fossil fuels. The Illinois CAES project evaluates the feasibility of capturing surplus electrical energy from renewable sources and off-peak energy at a fossil fuel power plant at the University of Illinois Urbana - Champaign (UIUC) campus. The UIUC Abbott Power Plant uses natural gas and coal to generate electricity (capacity: 35 MWe by coal and 49 MWe by NG). UIUC receives additional electricity from on campus solar farm, and off-campus wind farm. Also, UIUC offsets electricity usage by integrating geothermal energy systems into building heating Also, UIUC offsets steam, hot and chilled water usage by integrating geothermal energy systems into building heating and cooling systems. Furthermore, the two UIUC solar farms (Solar Farm 1 is 21 acres and Solar Farm 2 is 54 acres) to generate 4.68 megawatts (MW) and 12.1 MW, respectively. Campus receives 8.6% of the wind-generated electricity from the Rail Splitter Wind Farm. The project objectives were to design an integrated system to 1) capture surplus electrical energy from renewable sources and the Abbott Power Plant using a CAES system, 2) store both the compressed air and the thermal heat generated by compression in the subsurface as part of an adiabatic system, 3) simulate the movement of the air and heat in the subsurface, 4) recover the compressed air and stored thermal heat to rotate turbine generators during sustained interruption due to weather events or fossil fuel disruptions.

03 NATURAL GAS↗

Investigation of critical burning of fuel droplets

Measurements were made on the burning of liquid hydrazine, MMH, and UDMH in a combustion gas environment. The experimental range of these tests involved gas temperatures of 1660-2530 K, oxygen concentrations of 0-42% by mass and droplet diameters (employing both droplets and porous spheres) of 0.11-1.91 cm. at atmospheric pressure. A simplified hybrid combustion theory was developed which was found to correlate the present results as well as the experimental measurements of other investigators. Measurements were also made of the monopropellant strand burning rates and liquid surface temperatures of a number of nitrate ester fuels and hydrazine at elevated pressures. The temperature measurements for the nitrate esters were found to be in good agreement with a theoretical model which allowed for gas solubility in the liquid phase at high pressures. Experimental results were also obtained on the burning rates and liquid surface temperatures of a number of paraffin and alcohol fuels burning in air pressures up to 72 atm. For these tests, the fuels were burned from porous spheres in a natural convection environment. Initial findings on a pressurized flat flame burner are also described as well as the design of an oscillatory combustion apparatus to test the response of burning liquid fuels.

Allison, C. B.↗

High-temperature test facility at the NASA Lewis engine components research laboratory

The high temperature test facility (HTTF) at NASA-Lewis Engine Components Research Laboratory (ECRL) is presently used to evaluate the survivability of aerospace materials and the effectiveness of new sensing instrumentation in a realistic afterburner environment. The HTTF has also been used for advanced heat transfer studies on aerospace components. The research rig uses pressurized air which is heated with two combustors to simulate high temperature flow conditions for test specimens. Maximum airflow is 31 pps. The HTTF is pressure rated for up to 150 psig. Combustors are used to regulate test specimen temperatures up to 2500 F. Generic test sections are available to house test plates and advanced instrumentation. Customized test sections can be fabricated for programs requiring specialized features and functions. The high temperature test facility provides government and industry with a facility for testing aerospace components. Its operation and capabilities are described.

Colantonio, Renato O.↗

Flight testing of a luminescent surface pressure sensor

NASA ARC has conducted flight tests of a new type of aerodynamic pressure sensor based on a luminescent surface coating. Flights were conducted at the NASA ARC-Dryden Flight Research Facility. The luminescent pressure sensor is based on a surface coating which, when illuminated with ultraviolet light, emits visible light with an intensity dependent on the local air pressure on the surface. This technique makes it possible to obtain pressure data over the entire surface of an aircraft, as opposed to conventional instrumentation, which can only make measurements at pre-selected points. The objective of the flight tests was to evaluate the effectiveness and practicality of a luminescent pressure sensor in the actual flight environment. A luminescent pressure sensor was installed on a fin, the Flight Test Fixture (FTF), that is attached to the underside of an F-104 aircraft. The response of one particular surface coating was evaluated at low supersonic Mach numbers (M = 1.0-1.6) in order to provide an initial estimate of the sensor's capabilities. This memo describes the test approach, the techniques used, and the pressure sensor's behavior under flight conditions. A direct comparison between data provided by the luminescent pressure sensor and that produced by conventional pressure instrumentation shows that the luminescent sensor can provide quantitative data under flight conditions. However, the test results also show that the sensor has a number of limitations which must be addressed if this technique is to prove useful in the flight environment.

Mclachlan, B. G.↗

Particle Seeding Method for Small-Scale, High-Pressure Nozzles

NASA tests new launch and reentry vehicle configurations in wind tunnels, where flow visualizations and quantitative flowfield measurements are often desired. Some of these vehicles have rocket motors for propulsion, retro-propulsion, or reaction control. High-pressure air is used to supply these rocket motor plumes. However, it is difficult to make off-body measurements in these regions, for several reasons. First, the plumes themselves lack seeding particles for flow diagnostics, and at the low pressures after expansion, Rayleigh scattering or other molecular techniques yield insufficient signal for flow velocity measurements. Second, the plumes displace particle-seeded tunnel air, preventing measurements in the vicinity of the plume. Third, the plumes force shock waves ahead of the vehicle, which melts the ice crystal fog commonly used for visualization and measurement techniques in certain facilities. In the current work, a novel method for seeding the flow in these small-scale, high-pressure nozzles has been devised and initially demonstrated, potentially enabling quantitative and qualitative measurements with particle-based instruments such as Doppler global velocimetry or particle image velocimetry. The method involves a Venturi contraction to draw the seed liquid out of a reservoir and into the nozzle channel, wherein shearing forces atomize the seed into particles. The concept was tested with a laser sheet visualization, which demonstrated that the flow rate of liquid spray was controllable; a valve could be adjusted to drop the flow rate by up to 65%. This relatively inexpensive and simple technique may prove useful in wind tunnel experiments involving particle-based laser diagnostics and small, high-pressure nozzles.

Aditya S. Acharya↗

Particle Seeding Method for Small-Scale, High-Pressure Nozzles

NASA tests new launch and reentry vehicle configurations in wind tunnels, where flow visualizations and quantitative flowfield measurements are often desired. Some of these vehicles have rocket motors for propulsion, retro-propulsion, or reaction control. High-pressure air is used to supply these rocket motor plumes. However, it is difficult to make off-body measurements in these regions, for several reasons. First, the plumes themselves lack seeding particles for flow diagnostics, and at the low pressures after expansion, Rayleigh scattering or other molecular techniques yield insufficient signal for flow velocity measurements. Second, the plumes displace particle-seeded tunnel air, preventing measurements in the vicinity of the plume. Third, the plumes force shock waves ahead of the vehicle, which melts the ice crystal fog commonly used for visualization and measurement techniques in certain facilities. In the current work, a novel method for seeding the flow in these small-scale, high-pressure nozzles has been devised and initially demonstrated, potentially enabling quantitative and qualitative measurements with particle-based instruments such as Doppler global velocimetry or particle image velocimetry. The method involves a Venturi contraction to draw the seed liquid out of a reservoir and into the nozzle channel, wherein shearing forces atomize the seed into particles. The concept was tested with a laser sheet visualization, which demonstrated that the flow rate of liquid spray was controllable; a valve could be adjusted to drop the flow rate by up to 65%. This relatively inexpensive and simple technique may prove useful in wind tunnel experiments involving particle-based laser diagnostics and small, high-pressure nozzles.

lasers↗

Air-Powered Projectile Launcher

Air-powered launcher fires plastic projectiles without using explosive propellants. Does not generate high temperatures. Launcher developed for combat training for U.S. Army. With reservoir pressurized, air launcher ready to fire. When pilot valve opened, sleeve (main valve) moves to rear. Projectile rapidly propelled through barrel, pushed by air from reservoir. Potential applications in seismic measurements, avalanche control, and testing impact resistance of windshields on vehicles.

Andrews, T.↗

Exploratory studies of the cruise performance of upper surface blown configurations. Experimental program: Test facilities, model design instrumentation, and lowspeed, high-lift tests

The model hardware, test facilities and instrumentation utilized in an experimental study of upper surface blown configurations at cruise is described. The high speed (subsonic) experimental work, studying the aerodynamic effects of wing nacelle geometric variations, was conducted around semispan model configurations composed of diversified, interchangeable components. Power simulation was provided by high pressure air ducted through closed forebody nacelles. Nozzle geometry was varied across size, exit aspect ratio, exit position and boattail angle. Three dimensional force and two dimensional pressure measurements were obtained at cruise Mach numbers from 0.5 to 0.8 and at nozzle pressure ratios up to about 3.0. The experimental investigation was supported by an analytical synthesis of the system using a vortex lattice representation with first order power effects. Results are also presented from a compatibility study in which a short haul transport is designed on the basis of the aerodynamic findings in the experimental study as well as acoustical data obtained in a concurrent program. High lift test data are used to substantiate the projected performance of the selected transport design.

Braden, J. A.↗

Phase and time-resolved measurements of unsteady heat transfer and pressure in a full-stage rotating turbine

This paper presents detailed phase-resolved heat-flux data obtained on rotor blades and a comparison of simultaneously obtained time-resolved heat-flux and static pressure data obtained on the stationary shroud of a Garrett TFE 731-2 HP full-stage rotating turbine. A shock tube is used to generate a short-duration source of heated and pressurized air and platinum thin-film gages are used to obtain heat-flux measurements. Blade results are presented at several selected blade locations. Shroud surface pressure and heat-flux time histories are presented for comparable locations relative to the blade position.

Dunn, M. G.↗

Time-averaged heat transfer and pressure measurements and comparison with prediction for a two-stage turbine

Time-averaged Stanton number and surface-pressure distributions are reported for the first-stage vane row and the first-stage blade row of the Rocketdyne Space Shuttle Main Engine two-stage fuel-side turbine. These measurements were made at 10 percent, 50 percent, and 90 percent span on both the pressure and suction surfaces of the component. Stanton-number distributions are also reported for the second-stage vane at 50 percent span. A shock tube is used as a short-duration source of heated and pressurized air to which the turbine is subjected. Platinum thin-film gages are used to obtain the heat-flux measurements and miniature silicone-diaphragm pressure transducers are used to obtain the surface pressure measurements. The first-stage vane Stanton number distributions are compared with predictions obtained using a quasi-3D Navier-Stokes solution and a version of STAN5. This same N-S technique was also used to obtain predictions for the first blade and the second vane.

Dunn, M. G.↗

Evaluation of Ultra-High Temperature Ceramics for Propulsion Application

Ultra-high temperature ceramic (UHTC) materials consisting of zirconium diboride or hafnium diboride plus silicon carbide offer a combination of properties that make them candidates for airframe leading edges on sharp-bodied reentry vehicles. These UHTC perform well in the environment for such applications, i.e. low pressure air. The purpose of this study was to examine three of these materials under conditions more representative of a propulsion environment, i.e. higher oxygen and total pressure. Results of stren$h and fracture toughness measurements, furnace oxidation, and thermal shock exposures are presented. The poor oxidation resistance of UHTCs is the predominant factor limiting their applicability to propulsion.

Levine, Stanley R.↗

Exploratory studies of the cruise performance of upper surface blown configurations: Experimental program, high-speed pressure tests

Basic pressure data are presented which was obtained from an experimental study of upper-surface blown configurations at cruise. The high-speed (subsonic) experimental work, studying the aerodynamic effects of wing-nacelle geometric variations, was conducted around semi-span model configurations composed of diversified, interchangeable components. Power simulation was provided by high-pressure air ducted through closed forebody nacelles. Nozzle geometry was varied across size, exit aspect ratio, exit position and boattail angle. Both 3-D force and 2-D pressure measurements were obtained at cruise Mach numbers from 0.5 to 0.8 and at nozzle pressure ratios up to about 3.0. The experimental investigation was supported by an analytical synthesis of the system using a vortex lattice representation with first-order power effects. Results are also presented from a compatibility study in which a short-haul transport is designed on the basis of the aerodynamic findings in the experimental study as well as acoustical data obtained in a concurrent program. High-lift test data are used to substantiate the projected performance of the selected transport design.

Braden, J. A.↗