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At least 271 records · Page 15

The Certification of Environmental Chambers for Testing Flight Hardware

The JPL chamber certification process for ensuring that test chambers used to test flight hardware meet a minimum standard is critical to the safety of the hardware and personnel. Past history has demonstrated that this process is important due to the catastrophic incidents that could occur if the chamber is not set up correctly. Environmental testing is one of the last phases in the development of a subsystem, and it typically occurs just before integration of flight hardware into the fully assembled flight system. A seemingly insignificant -miscalculation or missed step can necessitate rebuilding or replacing a subsystem due to over-testing or damage from the test chamber. Conversely, under-testing might fail to detect weaknesses that might cause failure when the hardware is in service. This paper describes the process that identifies the many variables that comprise the testing scenario and screening of as built chambers, the training of qualified operators, and a general "what-to-look-for" in minimum standards.

Vacuum Chamber↗

TASAR Certification and Operational Approval Requirements - Analyses and Results

This report documents the results of research and development work performed by Rockwell Collins in addressing the Task 1 objectives under NASA Contract NNL12AA11C. Under this contract Rockwell Collins provided analytical support to the NASA Langley Research Center (LaRC) in NASA's development of a Traffic Aware Strategic Aircrew Requests (TASAR) flight deck Electronic Flight Bag (EFB) application for technology transition into operational use. The two primary objectives of this contract were for Rockwell Collins and the University of Iowa OPL to 1) perform an implementation assessment of TASAR toward early certification and operational approval of TASAR as an EFB application (Task 1 of this contract), and 2) design, develop and conduct two Human-in-the-Loop (HITL) simulation experiments that evaluate TASAR and the associated Traffic Aware Planner (TAP) software application to determine the situational awareness and workload impacts of TASAR in the flight deck, while also assessing the level of comprehension, usefulness, and usability of the features of TAP (Task 2 of this contract). This report represents the Task 1 summary report. The Task 2 summary report is provided in [0].

Koczo, Stefan, Jr.↗

The Certification of Environmental Chambers for Testing Flight Hardware

The JPL chamber certification process for ensuring that test chambers used to test flight hardware meet a minimum standard is critical to the safety of the hardware and personnel. Past history as demonstrated that this process is important due to the catastrophic incidents that could occur if the chamber is not set up correctly. Environmental testing is one of the last phases in the development of a subsystem, and it typically occurs just before integration of flight hardware into the fully assembled flight system. A seemingly insignificant -miscalculation or missed step can necessitate rebuilding or replacing a subsystem due to over-testing or damage from the test chamber. Conversely, under-testing might fail to detect weaknesses that might cause failure when the hardware is in service. This paper describes the process that identifies the many variables that comprise the testing scenario and screening of as built chambers, the training of qualified operators, and a general "what-to-look-for" in minimum standards.

Thermal↗

Expanding the Envelope of UAS Certification: What it Takes to Type Certify a UAS for Precision Agricultural Spraying

One of the key challenges to the development of a commercial Unmanned Air-craft System (UAS) market is the lack of explicit consideration of UAS in the current regulatory framework. Despite recent progress, additional steps are needed to enable broad UAS types and operational models. This paper discusses recent research that examines how a risk-based approach for safety might change the process and substance of airworthiness requirements for UAS. The project proposed risk-centric airworthiness requirements for a midsize un-manned rotorcraft used for agricultural spraying and also identified factors that may contribute to distinguishing safety risk among different UAS types and operational concepts. Lessons learned regarding how a risk-based approach can expand the envelope of UAS certification are discussed.

Maddalon, J. M.↗

Some Impacts of Risk-Centric Certification Requirements for UAS

This paper discusses results from a recent study that investigates certification requirements for an unmanned rotorcraft performing agricultural application operations. The process of determining appropriate requirements using a risk-centric approach revealed a number of challenges that could impact larger UAS standardization efforts. Fundamental challenges include selecting the correct level of abstraction for requirements to permit design flexibility, transforming human-centric operational requirements to aircraft airworthiness requirements, and assessing all hazards associated with the operation.

Neogi, Natasha A.↗

Evaluation and Certification of Ambersorb 4652 for use in Activated Carbon Ion Exchange Filters for the International Space Station

In order to reduce the infiltration of dimethylsilanediol (DMSD) and other organosilicon containing species through the Multifiltration Beds (MF Beds), an alternate activated carbon was found to replace the obsolete Barnabey Cheney 580-26 activated carbon. The carbon that removed the most organosilicon compounds in testing1 was a synthetic activated carbon named Schunk 4652 which later became Ambersorb 4652. Since activated carbon has a large capacity for iodine (I2), and is used in the Activated Carbon Ion Exchange (ACTEX) filters on the International Space Station (ISS), testing was performed on the Ambersorb 4652 carbon to determine the effectiveness of the material for use in ACTEX filters to remove iodine. This work summarizes the testing and the certification of Ambersorb 4652 for use in the ACTEX filters for the ISS.

Adam, Niklas↗

Quality Assurance Surveillance Tool Designed for SLS EM-1 Certificate of Flight Readiness

Exploration Mission-1 (EM-1) is an uncrewed mission that is launching on the Space Launch System (SLS) Block 1 vehicle. This is a critical flight test for the agency's human deep space exploration goals. Exploration Ground Systems (EGS) Quality (SA-F2) is responsible for providing Quality Assurance Surveillance Plans (QASPs) for NASA contracts and facilities. A QASP assures products and services are provided to EGS in accordance with the contract requirements. In order to encapsulate the multiple KSC Safety and Mission Assurance surveillance and audit activities that need to be accomplished specifically for EM-1 Certificate of Flight Reediness (CoFR), a QASP tool needed to be implemented. This tool would be able to intuitively track Work Authorization Documents (WADs) under development by Test Operations Support Contract (TOSC), reviewed and accepted WADs, Government Mandatory Inspection Points (GMIPs), Nonconformances (NCs), Material Review Board (MRB) Status, Corrective Actions, Alterations, Deviations, and Waivers for flight hardware and Ground Support Equipment (GSE). This would help ensure that all SLS EM-1 flight hardware and related GSE surveillances and requirements are being recognized and completed with zero constraints identified for the mission.

Morris, Patrick↗

Analyses of Kennedy Space Center Tropospheric Doppler Radar Wind Profiler Data for Space Launch System Program Certification

This paper documents the methodology and results of analyses used to certify the Kennedy Space Center (KSC) Tropospheric Doppler Radar Wind Profiler (TDRWP) as input to launch commit evaluations for the National Aeronautics and Space Administration’s (NASA) Space Launch System Program (SLSP). These analyses, and the requirements that they address, were designed by the Marshall Space Flight Center Natural Environments Branch (MSFC NE) to certify that the TDRWP provides data of sufficient accuracy and resolution for SLSP, and that the instrument provides enough reliability to support Day-of- Launch Initialization Loads Update (DOLILU) operations. On day-of-launch (DOL), space launch vehicle operators have used data from wind profilers to reverse a previous GO call in prelaunch loads and trajectory assessments due to the profiler’s capability to quickly identify changes in the wind profile within a rapidly changing wind environment. Certification of the TDRWP would allow SLSP to use DOL wind data generated by the TDRWP to design the vehicle trajectory and to verify trajectory and load constraints during the countdown for launch commit decision.

Barbre, Robert E., Jr.↗

Regolith Simulant Report Cards: A User Friendly Simulant Certification System

As the nation prepares to return to the Moon, there is an increasing need for testing tools, instruments, and equipment in simulated lunar regolith to ensure successful operations during lunar missions. Because of this, it is important to use accurate lunar regolith simulants to prepare for these missions. To address this, we are building an objective certification and reporting system for regolith simulants to ensure suitable simulants are being used for the appropriate use cases. Previous systems like the Figures of Merit (FoM) [1] and the Lunar Regolith Simulant User’s Guide fit-to-use matrices [2] for lunar simulants were not particularly user friendly. Some of the Figures of Merit were not clearly defined and did not include recommended baseline values of lunar regolith properties to compare simulants to, and the fit-to-use matrices are out of date and include simulants that are no longer in production and do not include simulants that have been developed since.

S. R. Deitrick↗

Towards Thermal Protection System Certification by Analysis: Identification and Implication of Features

The thermal protection systems (TPS) to be used for upcoming sample return missions (e.g., Mars Sample Return) and future crewed missions to the Moon and Mars are subject to stringent reliability criteria. The certification of TPS is conducted through extensive testing, which can include Arc Jet testing to understand ablative behavior and non-destructive evaluation (NDE) to identify features that could lead to sub-optimal performance during entry. Unexpected features observed during fabrication of large-scale articles often require additional testing to certify, which in the very worst cases can impact schedule and contribute to cost.

J. B. Haskins↗

NASA's Approach to Additive Manufacturing Certification: Methodologies for Qualification of Additively Manufactured Aerospace Hardware

The implementation of additive manufacturing techniques to produce critical spaceflight systems is well underway. These technologies will be a key contributor to developing both launch vehicles and spacecraft that will play a crucial role in delivering the first woman and first person of color to the surface of the moon in 2025. To assist in the assurance of flight readiness, NASA has created comprehensive certification based standards for mature technologies for both metallic and nonmetallic materials.

Alison Park↗

NASA's Certification and Qualification Challenges for Additively Manufactured Hardware: What Is Next?

In 2021, NASA released NASA-STD-6030 “Additive Manufacturing Requirements for Spaceflight Systems” to create qualification and certification strategies for mature metallic and non-metallic AM materials and technologies. While these standards have had an immediate impact on the additive manufacturing (AM) industry, there remain many challenges that have yet to be overcome. NASA and its partners in academia and industry are working together to proactively address these issues. One of the most critical needs is a Probabilistic Damage Tolerance Assessment (PDTA) approach, which includes the development of computational modeling, understanding the “effect of defects”, and the implementation of in-situ process monitoring and inspection techniques.

Will Tilson↗

Development of NASA Standards for Enabling Certification of Additively Manufactured Parts

There are currently no NASA standards providing specific design and construction requirements for certification of additively manufactured parts. Several international standards organizations are developing standards for additive manufacturing; however, NASA mission schedules preclude the Agency from relying on these organizations to develop standards that are both timely and applicable. NASA and its partners in human spaceflight (Commercial Crew, Space Launch System, and Orion Multi-Purpose Crew Vehicle Programs) are actively developing additively manufactured parts for flight as early as 2018. To bridge this gap, NASA Marshall Space Flight Center (MSFC) is authoring a Center-level standard (MSFC-STD-3716) 1 to establish standard practices for the Laser Powder Bed Fusion (L-PBF) process. In its draft form, the MSFC standard has been used as a basis for L-PBF process implementation for each of the human spaceflight programs. The development of an Agency-level standard is proposed, based upon the principles of MSFC-STD-3716, which would have application to multiple additive manufacturing processes and be readily adaptable to all NASA programs.

NASA Standards↗

Additive Manufactured Hardware Qualification and Certification at NASA

Additive Manufacturing (AM) is certainly changing the space industry and providing new opportunities to travel to low earth orbit and explore our universe New design opportunities –not previously possible –for new high performance metal alloys, light-weighting, managing thermal, structural, and dynamic loads are being enabled by AM. Additively manufactured parts are already being inserted for complext system for NASA programs in critical applications –“ready to fly” Human exploration of space, especially deep space, requires extreme reliability Qualification of AM design/parts/process and Flight Certification

Alison Park↗