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At least 271 records · Page 15

The design and development of transonic multistage compressors

The development of the transonic multistage compressor is reviewed. Changing trends in design and performance parameters are noted. These changes are related to advances in compressor aerodynamics, computational fluid mechanics and other enabling technologies. The parameters normally given to the designer and those that need to be established during the design process are identified. Criteria and procedures used in the selection of these parameters are presented. The selection of tip speed, aerodynamic loading, flowpath geometry, incidence and deviation angles, blade/vane geometry, blade/vane solidity, stage reaction, aerodynamic blockage, inlet flow per unit annulus area, stage/overall velocity ratio, and aerodynamic losses are considered. Trends in these parameters both spanwise and axially through the machine are highlighted. The effects of flow mixing and methods for accounting for the mixing in the design process are discussed.

Ball, C. L.↗

High stability design for new centrifugal compressor

It is essential that high-performance centrifugal compressors be free of subsynchronous vibrations. A new high-performance centrifugal compressor has been developed by applying the latest rotordynamics knowledge and design techniques: (1) To improve the system damping, a specially designed oil film seal was developed. This seal attained a damping ratio three times that of the conventional design. The oil film seal contains a special damper ring in the seal cartridge. (2) To reduce the destabilizing effect of the labyrinth seal, a special swirl canceler (anti-swirl nozzle) was applied to the balance piston seal. (3) To confirm the system damping margin, the dynamic simulation rotor model test and the full load test applied the vibration exciting test in actual load conditions.

Kanki, H.↗

Two-dimensional computations of multi-stage compressor flows using a zonal approach

A clear understanding of the fluid dynamics associated with rotor/stator configurations can be very helpful when optimizing the performance of turbomachinery. In this study, a two-dimensional, implicit, thin-layer, Navier-Stokes zonal approach has been used to investigate the flow within a 2 1/2-stage compressor. Relative motion between the rotor and stator airfoils is made possible with the use of systems of patched and overlaid grids that move with respect to each other. The treatment of multistage turbomachines with arbitrary numbers of airfoils per row is made possible by the use of a flexible database system. Results in the form of instantaneous pressure and entropy contours and time-averaged pressures are presented for the 2 1/2-stage compressor. Time-averaged pressures and pressure amplitudes for a single-stage turbine configuration are also presented. The numerical results compare well with experimental data.

Gundy-Burlet, Karen L.↗

Temporally and spatially resolved flow in a two-stage axial compressor. Part 2: Computational assessment

Fluid dynamics of turbomachines are complicated due to aerodynamic interactions between rotors and stators. It is necessary to understand the aerodynamics associated with these interactions in order to design turbomachines that are both light and compact as well as reliable and efficient. The current study uses an unsteady, thin-layer Navier-Stokes zonal approach to investigate the unsteady aerodynamics of a multi-stage compressor. Relative motion between rotors and stators is made possible by use of systems of patched and overlaid grids. Results have been computed for a 2 1/2-stage compressor configuration. The numerical data compares well with experimental data for surface pressures and wake data. In addition, the effect of grid refinement on the solution is studied.

Gundy-Burlet, Karen L.↗

WINCOF-I code for prediction of fan compressor unit with water ingestion

The PURDUE-WINCOF code, which provides a numerical method of obtaining the performance of a fan-compressor unit of a jet engine with water ingestion into the inlet, was modified to take into account: (1) the scoop factor, (2) the time required for the setting-in of a quasi-steady distribution of water, and (3) the heat and mass transfer processes over the time calculated under 2. The modified code, named WINCOF-I was utilized to obtain the performance of a fan-compressor unit of a generic jet engine. The results illustrate the manner in which quasi-equilibrium conditions become established in the machine and the redistribution of ingested water in various stages in the form of a film out of the casing wall, droplets across the span, and vapor due to mass transfer.

Murthy, S. N. B.↗

Concentric Regenerative Sorption Compressor

Proposed sorption compressor for cryogenic system features four sorption units. Concentric sorption units alternately connected and disconnected via timed gas-gap thermal switches. During given half cycle, one of C/Kr sorption units operates on waste heat from one of PCO sorption units, which in turn operates partially on waste heat from other PCO sorption unit. Required power equals that of mechanical compressor. Vibrates less, and more reliable because it contains only few moving parts actuated relatively infrequently.

Jones, Jack A.↗

Temporally and spatially resolved flow in a two-stage axial compressor. II - Computational assessment

Fluid dynamics of turbomachines are complicated due to aerodynamic interactions between rotors and stators. It is necessary to understand the aerodynamics associated with these interactions in order to design turbomachines that are both light and compact as well as reliable and efficient. The current study uses an unsteady, thin-layer Navier-Stokes zonal approach to investigate the unsteady aerodyamics of a multistage compressor. Relative motion between rotors and stators is made possible by use of systems of patched and overlaid grids. Results have been computed for a 2 1/2-stage compressor configuration. The numerical data compares well with experimental data for surface pressures and wake data. In addition, the effect of grid refinement on the solution is studied.

Gundy-Burlet, K. L.↗

A prediction of 3-D viscous flow and performance of the NASA Low-Speed Centrifugal Compressor

A prediction of the three-dimensional turbulent flow in the NASA Low-Speed Centrifugal Compressor Impeller has been made. The calculation was made for the compressor design conditions with the specified uniform tip clearance gap. The predicted performance is significantly worse than that predicted in the NASA design study. This is explained by the high tip leakage flow in the present calculation and by the different model adopted for tip leakage flow mixing. The calculation gives an accumulation of high losses in the shroud/pressure-side quadrant near the exit of the impeller. It also predicts a region of meridional backflow near the shroud wall. Both of these flow features should be extensive enough in the NASA impeller to allow detailed flow measurements, leading to improved flow modeling. Recommendations are made for future flow studies in the NASA impeller.

Moore, John↗

Design of transonic compressor cascades using hodograph method

The use of the Hodograph Method in the design of a transonic compressor cascade is discussed. The design of the flow mode in the transonic compressor cascade must be as follows: the flow in the nozzle part should be uniform and smooth; the location of the sonic line should be reasonable; and the aerodynamic character of the flow canal in the subsonic region should be met. The rate through cascade may be determined by the velocity distribution in the subsonic region (i.e., by the numerical solution of the Chaplygin equation). The supersonic sections A'C' and AD are determined by the analytical solution of the Mixed-Type Hodograph equation.

Chen, Zuoyi↗

Regenerative sorption compressors for cryogenic refrigeration

Dramatic efficiency improvements for sorption coolers appear possible with use of compressor heat regeneration techniques. The general theory of sorption compressor heat regeneration is discussed in this paper, and several design concepts are presented. These designs result in long-life, low-vibration cryocoolers that potentially have efficiencies comparable to Stirling refrigerators for 65 to 90 K spacecraft instrument cooling applications.

Bard, Steven↗

Numerical prediction of wakes in cascades and compressor rotors including the effects of mixing. I - Cascade wakes including the effects of incidence and freestream turbulence

The results of a numerical investigation to predict the flow in the wake regions of compressor cascades, and wakes and mixing in rotors are presented. Attention is given to the flow in compressor cascades including the effects of change in loading (incidence) and the inlet freestream turbulence intensity. The numerical analysis shows a slight increase in the total pressure loss coefficient through the cascade with increasing turbulence levels.

Lakshminarayana, B.↗

Active magnetic bearings applied to industrial compressors

The design and shop test results are given for a high-speed eight-stage centrifugal compressor supported by active magnetic bearings. A brief summary of the basic operation of active magnetic bearings and the required rotor dynamics analysis are presented with specific attention given to design considerations for optimum rotor stability. The concerns for retrofits of magnetic bearings in existing machinery are discussed with supporting analysis of a four-stage centrifugal compressor. The current status of industrial machinery in North America using this new support system is presented and recommendations are given on design and analysis requirements for successful machinery operation of either retrofit or new design turbomachinery.

Kirk, R. G.↗

NASA low speed centrifugal compressor

The flow characteristics of a low speed centrifugal compressor were examined at NASA Lewis Research Center to improve understanding of the flow in centrifugal compressors, to provide models of various flow phenomena, and to acquire benchmark data for three dimensional viscous flow code validation. The paper describes the objectives, test facilities' instrumentation, and experiment preliminary comparisons.

Hathaway, Michael D.↗

Effect of Compressor-outlet Bleedoff on Turbojet-engine Performance

An investigation was conducted in the NACA Lewis altitude wind tunnel to determine the effect of compressor-outlet bleedoff on the performance of an axial-flow turbojet engine equipped with a variable-area exhaust nozzle. Results presented indicate the effect of compressor-outlet bleedoff on performance at altitudes of 25,000 and 40,000 feet and a flight Mach number of 0.53. Variation of performance with bleedoff flow is indicated for operation with fixed- and variable-area exhaust nozzles. Temperature and pressure losses through the bleedoff ducting system are also discussed.

TURBINES, GAS - BLEED-OFF↗

Multiple over-all performance and rotating-stall characteristics of a 15-stage experimental axial-flow compressor at an intermediate speed

The 15-stage experimental axial-flow compressor was investigated at 78.5 percent of design speed, which falls in the region of the surge-limit line discontinuity. In this region indications of multiple characteristic curves of compressor operation had been found. On the basis of previous stage-matching analyses, these multiple performance characteristics appear to be the result of multiple-valued stage performance characteristics. At this speed of 78.5 percent, at least six separate characteristic performance curves were found, associated with five different numbers of rotating stall configurations, from zero to four stall zones. It was difficult in many cases to repeat a given performance curve by approaching the test speed in a similar manner, and many of the curves were not stable, the no-stall curve being the only definitely repeatable one. In some cases a jump from one curve to another took place at the surge point, while in others the change occurred within the usual limits of a conventional performance curve and without any sudden obvious changes in observed data. In general, as the number of zones in the rotating-stall pattern decreased, the maximum weight flow, maximum efficiency, and maximum pressure ratio of the resultant curves were increased. It appears, therefore, that multiple performance characteristics at the given speed are encountered in the region of the discontinuity of the surge line.

Lucas, James G↗

Analysis of Limitations Imposed on One-spool Turboprop-engine Designs by Compressors and Turbines at Flight Mach Numbers of 0, 0.6, and 0.8

Turbine centrifugal stress is a limiting factor for all flight conditions studied. This stress is more severe for sea-level operations than for subsonic flight at the tropopause. Turbines designed for a stress of 30,000 psi are capable of driving a light, compact, high-spedd compressor but only at high values of specific fuel consumption. An increase in turbine-inlet temperature is accompanied by an increase in turbine centrifugal stress. If stresses in excess of 50,000 psi can be tolerated, compressor aerodynamics may become a primary limitation.

Cavicchi, Richard H↗

Discussion of Boundary-Layer Characteristics Near the Wall of an Axial-Flow Compressor

The boundary-layer velocity profiles in the tip region of an axial-flow compressor downstream of the guide vanes and downstream of the rotor were measured by use of total-pressure and claw-type yaw probes. These velocities were resolved into two components: one along the streamline of the flow outside the boundary layer, and the other perpendicular to it. The affinity among all profiles was thus demonstrated with the boundary-layer thickness and the deflection of the boundary layer at the wall as the generalizing parameters. By use of these results and the momentum-integral equations, boundary-layer characteristics on the walls of an axial-flow compressor were qualitatively evaluated.

Mager, Artur↗

Cooled-Spool Piston Compressor

Proposed cooled-spool piston compressor driven by hydraulic power and features internal cooling of piston by flowing hydraulic fluid to limit temperature of compressed gas. Provides sufficient cooling for higher compression ratios or reactive gases. Unlike conventional piston compressors, all parts of compressed gas lie at all times within relatively short distance of cooled surface so that gas cooled more effectively.

Morris, Brian G.↗