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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
NASA NTRS1983

Static and damage tolerance tests of an advanced composite vertical fin for L-1011 aircraft

This paper recounts the significant events which took place during the structural verification testing of two graphite/epoxy material, full-size vertical stabilizers. The ground test articles were tested to a high bending dynamic lateral gust condition. The first unit failed during static testing at 98 percent Design Ultimate Load. Failure began within the front spar cap. A detailed review of the failure was performed to identify all possible modes. This review resulted in a 'production line' type fix being designed for incorporation in the second ground test article prior to installation in the test fixture. The modified second unit sustained 106 percent of Design Ultimate Load without incident. One lifetime (36,000 flights) of damage tolerance testing was accomplished with the specimen purposely damaged at five locations. A fail-safe loading was performed successfully after simulating lightning strike damage to the fin box cover. A large area repair was substantiated by completing a second lifetime of spectrum loadings. The residual static strength was determined to be 119.7 percent of Design Ultimate Load.

Dorward, F.↗
NASA NTRS1998

Evaluation of Composite Honeycomb Sandwich Panels Under Compressive Loads at Elevated Temperatures

Fourteen composite honeycomb sandwich panels were tested to failure under compressive loading. The test specimens included panels with both 8 and 24-ply graphite-bismaleimide composite facesheets and both titanium and graphite-polyimide core materials. The panels were designed to have the load introduced through fasteners attached to pairs of steel angles on the ends of the panels to simulate double shear splice joints. The unloaded edges were unconstrained. Test temperatures included room temperature, 250F, and 300F. For the room and 250F temperature tests, the 24-ply specimen failure strains were close to the unnotched allowable strain values and failure loads were well above the design loads. However, failure strains much lower than the unnotched allowable strain values, and failure loads below the design loads were observed with several of the 8-ply specimens. For each individual test temperature, large variations in the failure strains and loads were observed for the 8-ply specimens. Dramatic decreases in the failure strains and loads were observed for the 24-ply specimens as the test temperature was increased from 250F to 300F. All 8-ply specimens appeared to have failed in a facesheet strength failure mode for all test temperatures. The 24-ply specimens displayed appreciably greater amounts of bending prior to failure than the 8-ply specimens, and panel buckling occurred prior to facesheet strength failure for the 24-ply room and 250F temperature tests.

Walker, Sandra P.↗
NASA NTRS2008

Structural Efficiency of Stitched Rod-Stiffened Composite Panels with Stiffener Crippling

The structural efficiency of rod-stiffened stitched specimens is evaluated to determine their weight saving potential if the stiffeners were allowed to buckle at less than or equal to design ultimate load. Analytical and experimental results from rod-stiffened and blade-stiffened single-stiffener specimens are presented. In both cases, skin and flanges were stitched together through-the-thickness prior to curing. No mechanical fasteners were used for the assembly. Specimens were loaded to failure in axial compression. Failure modes are discussed. Finite element and experimental results agree for the response of the structures. For some specimen configurations, improved structural efficiency can be obtained by allowing stiffeners to buckle at design limit load rather than requiring that buckling not occur prior to design ultimate load. In addition, through-the-thickness stitching can change the failure mechanism by suppressing delamination between skin and flange. A parametric study is presented herein which describes the possible weight savings with this approach.

Jegley, Dawn C.↗
NASA NTRS1989

Sensitivity of buckling loads of anisotropic shells of revolution to geometric imperfections and design changes

Buckling load sensitivity calculations in the shell-of-revolution program FASOR are discussed. This development is based on Koiter's initial postbuckling theory, which has been generalized to include the effect of stiffness changes, as well as geometric imperfections. The implementation in FASOR is valid for anisotropic, as well as orthotropic, shells. Examples are presented for cylindrical panels under axial compression, complete cylindrical shells in torsion, and antisymmetric angle-ply cylindrical panels under edge shear.

Cohen, Gerald A.↗
NASA NTRS1976

Effect of Low Velocity Impact Damage on the Compressive Strength of Graphite/Epoxy Hat-Stiffened Panels

Low velocity impact damage on the compressive strength of graphite/epoxy hat stiffened panels is studied. Fourteen panels, representative of minimum-mass designs for two compression load levels were tested. Eight panels were damaged by impact and the effect on compressive strength was evaluated by comparing the results with data for undamaged panels. The impact tests consisted of firing 1.27 cm diameter aluminum projectiles normal to the plane of the panel at a velocity of approximately 55 m/sec to simulate impact from runway debris. The results of this investigation indicate that impact damage in the panels designed for 0.53 MN/m was contained locally and the damaged panels were capable of carrying the design load. The panels designed for 1.58 MN/m failed between 50 and 58 percent of the design load due to impact damage in the high axial stiffness region. The extent of damage in the high axial stiffness region of both panel designs increased with the magnitude of applied axial load. Damage in this region was the most significant factor in reducing panel strength. Limited damage that was not visually detectable reduced ultimate strength as much as extensive visible damage.

Rhodes, M. D.↗
NASA NTRS1946

Analysis of V-G Records from the SNB-1 Airplane

Availability data obtained on SNB-1 trainer-class airplanes were analyzed and results presented as flight envelopes which predict occurrences of large values of air speed and acceleration. Comparison is made with SNJ-4 trainer-class airplane data analyzed by the same method. It is concluded that flight envelopes are satisfactory; that the two types show large differences in flight loads and speeds experience; and that SNB-1 will seldom, if ever, exceed design limit load factor and restricted speed, which SNJ-4 can be expected to exceed design-limit load factor and restricted speed in a very small number of flight hours.

Meadows, May T.↗
NASA NTRS2002

Structural Efficiency of Stitched Composite Panels with Stiffener Crippling

The structural efficiency of blade-stiffened stitched specimens is compared to determine their weight saving potential if blades were allowed to buckle at less than or equal to design ultimate load. Analytical and experimental results from four configurations of crippling specimens are presented. Specimen skin and blades were held together with through-the-thickness stitches prior to curing. No mechanical fasteners were used for the assembly. Tests were conducted with and without low-speed impact damage. Failure modes are discussed. Finite element and experimental results agree for the response of the structures. For some specimen configurations, improved structural efficiency can be obtained by allowing stiffeners to buckle at design limit load rather than requiring that buckling not occur prior to design ultimate load. A parametric study is presented herein which describes the possible weight savings with this approach.

Jegley, Dawn C.↗
NASA NTRS1975

Redesigned rotor for a highly loaded, 1800 ft/sec tip speed compressor fan stage 1: Aerodynamic and mechanical design

A highly loaded, high tip-speed fan rotor was designed with multiple-circular-arc airfoil sections as a replacement for a marginally successful rotor which had precompression airfoil sections. The substitution of airfoil sections was the only aerodynamic change. Structural design of the redesigned rotor blade was guided by successful experience with the original blade. Calculated stress levels and stability parameters for the redesigned rotor are within limits demonstrated in tests of the original rotor.

Halle, J. E.↗
NASA NTRS1984

The influence of leading-edge load alleviation on supersonic wing design

A theoretical and experimental program to assess the effect of leading-edge load constraints on wing design and performance was conducted. For a planform characterized by a highly swept leading edge on the inboard region, linear theory was used to design camber surfaces which produced minimum drag-due-to-lift at the design lift coefficient of 0.08 and a design Mach number of 2.4. In an effort to delay the formation of leading edge vortices which often occur on highly swept wings, two approaches were used in the design criteria to limit the loadings on the leading edge. One wing was constrained to have the normal Mach number less than one everywhere along the leading edge and the second wing was constrained to have a pressure coefficient of zero on the leading edge. Force tests were run on the two constrained wings, on a flat reference wing and on an optimized wing with no leading edge constraints. All wings had identical planforms and thicknesses and were tested over a range of Mach numbers from 1.8 to 2.8 and a range in angles of attack from -5 deg to 8 deg. A comparison of the experimental performance of these four models is shown. Correlations of these results with theoretical predictions and flow visualization photographs are also included.

Darden, C. M.↗
NASA NTRSDate not supplied

Flight Dynamics Conceptual Design Exploration of Multirotor eVTOL

The advent of electric propulsion is revolutionizing the paradigm of rotorcraft design, leading to new electric Vertical Take-Off and Landing (eVTOL) aircraft. Direct drive topologies are common within these new designs, and some designers have chosen to utilize this mechanism for Primary Flight Control (PFC), effectively utilizing the aircraft engines as PFC actuators to control the speed of the rotors. This decision integrates the propulsion and flight control systems, and intrinsically couples the aircraft sizing and control. Four separate tools were exercised throughout this study to conduct a conceptual design exploration of eVTOL aircraft handling qualities. The main tasks for these tools were: 1) aircraft sizing and performance analysis, including the calculation of trim; 2) flight dynamics modeling and analysis; 3) handling qualities-centric control law optimization; and 4) electric motor sizing. Sizing of an RPM- controlled Hexacopter concept explored the dependency of aircraft size to fundamental design parameters: 1) disk loading and 2) blade loading coefficient. Increasing the design disk loading resulted in designs with high agility, but at the cost of significant growth in the design gross weight. Finally, Categories II and III pilot-induced-oscillation (PIO) are known potentially-catastrophic handling qualities deficiencies of fly-by-wire flight control systems such as those expected of eVTOL aircraft. Consideration of PIO predictive metrics in conceptual design control synthesis led to increased PIO robustness.

Flight Dynamics↗
NASA NTRS1981

Energy efficient engine, low-pressure turbine boundary layer program

A study was conducted to investigate development of boundary layers under the influence of velocity distributions simulating the suction side of two state-of-the-art turbine airfoils: a forward loaded airfoil (squared-off design) and an aft loaded airfoil (aft-loaded design). These velocity distributions were simulated in a boundary layer wind tunnel. Detailed measurements of boundary layer mean velocity and turbulence intensity profiles were obtained for an inlet turbulence level of 2.4 percent and an exit Reynolds number of 800,000. Flush-mounted hot film probes identified the boundary layer transition regimes in the adverse pressure gradient regions for both velocity distributions. Wall intermittency data showed good agreement with the correlations of Dhawan and Narasimha for the intermittency factor distribution in transitional flow regimes.

Gardner, W. B.↗
NASA NTRS1989

PMR Graphite Engine Duct Development

The objective was to demonstrate the cost and weight advantages that could be obtained by utilizing the graphite/PMR15 material system to replace titanium in selected turbofan engine applications. The first component to be selected as a basis for evaluation was the outer bypass duct of the General Electric F404 engine. The operating environment of this duct was defined and then an extensive mechanical and physical property test program was conducted using material made by processing techniques which were also established by this program. Based on these properties, design concepts to fabricate a composite version of the duct were established and two complete ducts fabricated. One of these ducts was proof pressure tested and then run successfully on a factory test engine for over 1900 hours. The second duct was static tested to 210 percent design limit load without failure. An improved design was then developed which utilized integral composite end flanges. A complete duct was fabricated and successfully proof pressure tested. The net results of this effort showed that a composite version of the outer duct would be 14 percent lighter and 30 percent less expensive that the titanium duct. The other type of structure chosen for investigation was the F404 fan stator assembly, including the fan stator vanes. It was concluded that it was feasible to utilize composite materials for this type structure but that the requirements imposed by replacing an existing metal design resulted in an inefficient composite design. It was concluded that if composites were to be effectively used in this type structure, the design must be tailored for composite application from the outset.

Stotler, C. L.↗
NASA NTRS1991

Detailed analysis and test correlation of a stiffened composite wing panel

New finite element analysis methods are examined by application to a complicated composite wing panel from the V-22 rotorcraft. A detailed FEM model with a relatively coarse mesh of 9-node elements was generated, and linear and nonlinear stress analyses, first-ply failure analyses, and buckling analyses were conducted. At low values of applied load, i.e., up to the design ultimate load of the panel, the linear stress analysis accurately predicted the strains and structural response characteristics of the panel.

Davis, D. D., Jr.↗
NASA NTRS1926

Recent experiments with large seaplanes

This report covers the following aspects of large seaplane design and construction: heavy wing loading; propeller design; how the motion of the airplane is affected by increasing the dihedral angle; power plants; floats; and the hull.

SEAPLANES - DESIGN↗
NASA NTRS2011

Design of Launch Vehicle Flight Control Systems Using Ascent Vehicle Stability Analysis Tool

A launch vehicle represents a complicated flex-body structural environment for flight control system design. The Ascent-vehicle Stability Analysis Tool (ASAT) is developed to address the complicity in design and analysis of a launch vehicle. The design objective for the flight control system of a launch vehicle is to best follow guidance commands while robustly maintaining system stability. A constrained optimization approach takes the advantage of modern computational control techniques to simultaneously design multiple control systems in compliance with required design specs. "Tower Clearance" and "Load Relief" designs have been achieved for liftoff and max dynamic pressure flight regions, respectively, in the presence of large wind disturbances. The robustness of the flight control system designs has been verified in the frequency domain Monte Carlo analysis using ASAT.

Jang, Jiann-Woei↗
NASA NTRS2001

Highly Loaded Low Pressure Turbine (LPT)

The goal of this study is to evaluate aspirated and non-aspirated aerodynamics on highly loaded LPT design. The objective is to increase stage loading by 30 to 50 percent without loss of efficiency for an existing low pressure turbine design. A study conducted on a NASA highly loaded multistage fan drive turbine (NASA CR-1964) indicated that end-wall bleed at the hub is a more significant parameter compared to aspirated airfoil. Based on this study, a 3-stage LPT is redesigned to 2-stage LIT with and without end-wall bleed. Both aerodynamic design and mechanical design are completed. In addition to end-wall bleed, exit guide vanes are designed with aspirated airfoils to reduce the losses. The LPT is redesigned with all constraints necessary for practical application. The benefit of the high-performance, highly loaded LPT shows up in reduced stage and part count, reduced size and weight, and reduced cost.

Ortiz, Milt↗
NASA NTRS1975

An improved method for optimum design of mechanically and thermally loaded structures

The problem of obtaining the minimum-mass design of mechanically and thermally loaded structures is presented. The special nature of thermal stresses with regard to their response to resizing of structural members is discussed. It is shown that conventional resizing procedures which are based on driving the total stress to its allowable value may be inefficient when the thermal stress in an element makes up a significant fraction of the total stress. An improved algorithm for resizing of structures subjected to thermal stresses is treated. In this algorithm the mechanical portions of the stresses were driven to their maximum allowable values. The thermal stresses were used to adjust the allowable values of the mechanical stresses. The new algorithm was exercised for a number of truss structures of varying complexity and compared with ordinary fully stressed design.

Adelman, H. M.↗